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Contents
INTRODUCTION ............................................................................................................................................. 3
Flowmeters ............................................................................................................................................... 3
The main groups of flow meters ............................................................................................................... 3
MECHANICAL FLOWMETERS ......................................................................................................................... 4
Positive displacement flowmeters ............................................................................................................ 4
Differential Pressure flowmeter ............................................................................................................... 6
TYPES OF DIFFERENTIAL PRESSURE FLOWMETERS....................................................................................... 7
Orifice Flowmeters.................................................................................................................................... 7
V-Cone Flowmeters................................................................................................................................... 7
INFERENTIAL TYPE FLOW METERS ................................................................................................................ 8
Turbine meters.......................................................................................................................................... 8
ELECTRICAL TYPE FLOW METERS .................................................................................................................. 9
Ultrasonic flow meter ............................................................................................................................... 9
Thermal mass flow meters...................................................................................................................... 10
OTHER FLOWMETERS ................................................................................................................................. 11
Coriolis flowmeter................................................................................................................................... 11
Methods of calibration of flowmeters ........................................................................................................ 12
Calibration interval ................................................................................................................................. 12
SP calibration capabilities ....................................................................................................................... 12
Flow in lab ............................................................................................................................................... 12
CALIBRATION IN FIELD ................................................................................................................................ 13
Provers .................................................................................................................................................... 13
Weighing ................................................................................................................................................. 14
Gravimetric and volumetric approaches ................................................................................................ 14
Gas displacement method ...................................................................................................................... 15
Critical flow Venturi-nozzle (sonic nozzle) .............................................................................................. 15
OTHER CALIBRATION AND VERIFICATION METHODS ................................................................................. 16
Insertion meters...................................................................................................................................... 16
On-site verification methods .................................................................................................................. 17
Reference meters.................................................................................................................................... 17
QUESTIONS AND ANSWERS ........................................................................................................................ 18
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INTRODUCTION
Metering devices are devices that shows the extent or amount or quantity or degree of something.
When connected to a natural gas system, metering device can provide a fast, accurate, close to
real time measurement of physical gas properties such as thermal conductivity, speed of sound
and carbon dioxide content.
Metering devices monitors how a substance is used related to its specified devices by which the
device was designed for. In the application of metering devices, the meter is designed to the
specification of the substance or flow to be metered.
A metering device is a device for measuring a physical quantity. In the physical sciences, quality
assurance and engineering measurement is the activity of obtaining and comparing physical
quantities of real-world objects and events. Established standard objects and events are used as
units, and the process of measurement gives a number of relating the item under study and the
referenced unit of measurement. Metering devices and formal test methods which define the
instruments use, are the means by which these relations of numbers are obtained. All metering
devices are subject to varying degrees of instrument error and measurement uncertainty.
Scientists, engineers and other human use a vast range of devices or instruments to perform their
measurements. These instruments may range from simple objects such as rulers and stopwatches
to electron microscopes and particle accelerators. Virtual instrumentation is widely used in the
development of modern metering devices.
Flowmeters
Flow measurement is the quantification of bulk fluid movement. Flow measurement is vital to
many different industries such as oil and gas. These industries require that they know exactly
how much fluid is passing through a pipeline or medium at any given time. Flow meters are
designed to help determine information about the flow of liquids through a pipeline
A flow meter is an instrument used to measure linear, non-linear, mass or volumetric flow rate of
a liquid or gas. Most flow meters work by forcing flow through a known confined space and
measuring different properties to determine the flow rate of fluid. Examples of measured
properties include pressure, thermal, magnetic, etc. Depending on the liquid that is flowing,
various distinct types of meters may be employed. Different industries may also prefer specific
meter types depending on the conditions the meter.
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1. Mechanical type flowmeter
2. Inferential type flowmeter
3. Electrical type flowmeter
4. Other flowmeter
The turbine flowmeter consists of a multi-bladed rotor mounted at right angles to the flow,
suspended in the fluid stream on a free-running bearing. The diameter of the rotor is very close to
the inside diameter of the metering chamber, and its speed of rotation is proportional to the
volumetric flow rate. Turbine rotation can be detected by solid state devices or by mechanical
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sensors. Other types of rotary element flowmeters include the propeller (impeller), shunt, and
paddlewheel designs.
Positive displacement meters provide high accuracy (±0.1% of actual flow rate in some cases)
and good repeatability (as high as 0.05% of reading). Accuracy is not affected by pulsating flow
unless it entrains air or gas in the fluid. PD meters do not require a power supply for their
operation and do not require straight upstream and downstream pipe runs for their installation.
PD meters are available in sizes from in to 12 in and can operate with turndowns as high as
100:1, although ranges of 15:1 or lower are much more common. Slippage between the
flowmeter components is reduced and metering accuracy is therefore increased as the viscosity
of the process fluid increases.
Although slippage through the PD meter decreases (that is, accuracy increases) as fluid viscosity
increases, pressure drop through the meter also rises. Consequently, the maximum (and
minimum) flow capacity of the flowmeter is decreased as viscosity increases. The higher the
viscosity, the less slippage and the lower the measurable flow rate becomes. As viscosity
decreases, the low flow performance of the meter deteriorates. The maximum allowable pressure
drop across the meter constrains the maximum operating flow in high viscosity services.
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3. Sudden change in flow may damage the moving parts due to inertia.
4. Periodic calibration is required for meter using in extreme conditions.
Differential pressure flow meters operate by introducing a restriction in the cross sectional area
of a flowing fluid. Restricting the flow area causes a pressure drop across the constriction, this
pressure drop is cause by a change in the fluids velocity. The operating principal is based on the
Bernoulli equation and the continuity equation of fluid flow, combining these equations you can
find the relationship between the flow rate and pressure drop. This theory can be seen below.
Bernoulli’s equation can be written as.
The primary and secondary devices (element) in differential type flow meter. These types of
flow meter always consist of two components, primary devices and secondary devices. The
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primary device is placed in the pipe to restrict the flow and hence to develop a differential
pressure. They are an orifice plate, venture, flow nozzle, dall tube, pilot tubes,annular tube,
elbow tap, flume, etc.
The secondary device measures the differential pressure and provides a readout or signal for
transmission to the control system,. They are manometers, bellow meters, force balance
meters,ring balance meters etc. with restriction flow meters, calibration of the primary measuring
device dis not required. The primary device can be selected for compatibility with specific fluid
or application and the secondary device can be selected for the type or readout or transmission
signal desired.
V-Cone Flowmeters
It consists of a V-shaped cone element placed at the centre of the pipe which creates an annular
space for the passage of fluid. It has lower permanent pressure loss than orifice flowmeter. The
cone element conditions the flow at the same time it is creating the pressure differential,
providing for smoother and less noisy differential pressure readings vs. the orifice technology. A
differential pressure transmitter is used to measure pressure before and after the cone. This type
of differential pressure flow meter can be constructed to measure gases, liquids, or steam.
Advantages of differential pressure flow meter
3. Inexpensive
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2. Flow rate rangeability is low because of the square root relationship between flow rate and
pressure head
3. Difficult to measure the flow rate of pulsating flow
4. It may cause condensation and freezing at the connecting piping
Turbine meters
In a turbine, the basic concept is that a meter is manufactured with a known cross sectional area.
A rotor is then installed inside the meter with its blades axial to the product flow. When the
product passes the rotor blades, they impart an angular velocity to the blades and therefore to the
rotor. This angular velocity is directly proportional to the total volumetric flow rate. In a turbine
(inferential) meter, the product to be measured is pumped through the meter where it drives a
turbine suspended within the flow. The rotation of the turbine is proportional to the volume
passed through it for a given set of temperature, pressure and flow rate values. As these values
change, so too can the proportional rotational value of the meter. For these reasons, the output of
the turbine meter is usually coupled to an electronic indicating meter which then makes the
necessary corrections and outputs a volume indication. Turbine meters are best suited to large,
sustained flows as they are susceptible to start/stop errors as well as errors caused by unsteady
flow states. Turbine meters are very susceptible to flow disturbances. For this reason, they are
usually installed in a meter run with flow straighteners to help control swirl (+/- errors depending
on direction), jetting (+ errors) and pulsations (+ errors). The Turbine Flow meter Principle is
used for the measurement of liquid gas and gases of very low flow rate. It works on the principle
of turbine. It consists of a multi bladed rotor (called turbine wheel) which is mounted 90° to the
axis of the flowing liquid as shown. The rotor is supported by the ball or sleeve bearings on a
shaft which is retained in the meter housing by a shaft support section. The rotor is free to rotate
about its axis. The flowing liquid strikes the turbine blades (rotor) imparting a force to the blade
surface which causes the rotation of the rotor. At a steady rotational speed, the speed of the rotor
is
15 proportional to the fluid velocity and hence to the volumetric flow rate. The speed of rotation
is monitored by a magnetic pick up which is fitted to the outside of the meter housing. The
magnetic pick-up coil consists of a permanent magnet with coil windings which is mounted in
close proximity to the rotor but internal to the fluid channel. As each rotor blade passes the
magnetic pick-up coil, it generates a voltage pulse which is a measure of the flow rate. The total
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number of pulses gives a measure of the total flow. The electrical voltage pulses produced can be
totalled, differenced or manipulated by digital techniques, so that a zero error characteristic,
using this technique, is provided from the pulse generator to the final read.
Good accuracy
Excellent repeatability and range
Fairly low pressure drop
Disadvantages of Turbine Flowmeter
High Accuracy
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Approved for custody transfer
High turndown measure low and high pressure
.Can clamp on pipe with no penetration
Disadvantages of ultrasonic flow meter for gas flow measurement
Thermal flow meters provide high rangeability (10:1 to 100:1) if they are operated in
constanttemperature-difference mode. On the other hand, if heat input is constant, the ability to
detect very small temperature differences is limited, and both precision and rangeability drop off
at normal flows. This meter is available in high-pressure and high-temperature designs, and in
special materials.
High accuracy
Approved for custody transfer
Have now been developed for large line sizes up to 14 inches
Can handle sanitary applications
Disadvantages
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Gas flow measurement can be difficult due to low density of gas
Become expensive and unwieldy in line sizes above four inches
OTHER FLOWMETERS
Coriolis flowmeter
Coriolis flowmeters are relatively new compared to other flowmeters. Coriolis meters are
available in a number of different designs. A popular configuration consists of one or two U-
shaped, horseshoe-shaped, U-shaped flow tube with inlet on one side and outlet on the other
enclosed in a sensor housing connected to an electronics unit. The flow is guided into the U-
shaped tube. When an oscillating excitation force is applied to the tube causing it to vibrate, the
fluid flowing through the tube will induce a rotation or twist to the tube because of the Coriolis
acceleration acting in opposite directions on either side of the applied force. For example, when
the tube is moving upward during the first half of a cycle, the fluid flowing into the meter resists
being forced up by pushing down on the tube. On the opposite side, the liquid flowing out of the
meter resists having its vertical motion decreased by pushing up on the tube. This action causes
the tube to twist. When the tube is moving downward during the second half of the vibration
cycle, it twists in the opposite direction. This twist results in a phase difference (time lag)
between the inlet side and the outlet side and this phase difference is directly affected by the
mass passing through the tube. A more rescent single straight tube design is available to measure
some dirty and/or abrasive liquids that may clog the older U-shaped design. An advantage of
Coriolis flowmeters is that it measures the mass flow rate directly which eliminates the need to
compensate for changing temperature, viscosity, and pressure conditions. Please also note that
the vibration of Coriolis flowmeters has very samll amplitude, usually less than 2.5 mm (0.1 in),
and the frequency is near the natural frequency of the device, usually around 80 Hz.
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Advantages of Coriolis mass flow meter
High flow velocities required for detection resulting in high pressure drop
Expensive compared to other flowmeters
Difficulty in measuring low pressure gases.
Calibration interval
"How often do we need to recalibrate" is a very common question. There are really no general
answers, but among factors that have to be considered are operating environment, media, meter
type, requested uncertainty and how the meter is used.
SP calibration capabilities
In the flow laboratory there are a number of different liquids available, including cold and hot
water, petroleum products and alcohol. Flow rates range from droplets to approximately 720
cubic meter per hour. Our laboratory resources in detail are listed under the links "in laboratory"
and "in field" below.
Flow in lab
We perform hundreds of flow meter calibrations each year, and have done so for more than 30
years. The experience this has given us now can be passed on to you, when having your meter
calibrated here.
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CALIBRATION IN FIELD
Most flow meters are sensitive to their working conditions, installation and liquid type. It is
therefore quite often that the TOTAL uncertainty gains from a field calibration, even if the field
calibration method has an accuracy that is not as good as in a lab. Another important benefit with
field calibration is that process disturbances and production stops can be minimized.
Provers
A compact prover is basically a cylinder with a known volume. During a flow calibration, this
cylinder is mounted in series with the flow meter under test. By measuring the speed of a shaft
introduced in the cylinder, the true flow rate can be measured (and compared to the signal from the flow
meter). Our largest prover, mounted on a truck, can measure up to 26 000 l/min. Besides many types of
liquids (up to 120 degC) our provers also work with LPG
Beside a flow connection, also electrical power and a signal connection is needed on site. All
instrumentation on-board is Ex-proof. In addition, a sump for draining must be available.
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Weighing
For meters that are not very large, we have portable weighing tanks that can be used for flow
meter calibrations. The flow is then simply re-routed to the tank, placed on a high accuracy
balance. Under good conditions, this calibration method will allow for a very small uncertainty.
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Gas displacement method
For low pressure systems, gas can be displaced from a closed vessel by filling a transfer vessel
with liquid. This can be likened to filling the bath of a bell prover rather than allowing the bell to
move. The liquid transferred can be weighed or measured in some other way, and the volume
calculated. The volume of liquid can be equated to the volume of gas displaced, with suitable
pressure and temperature corrections. In one design the liquid is allowed to flow from a weighing
vessel which is located on a rising platform which maintains a constant pressure on the system as
the liquid runs out.
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At this condition the mass flow rate is dependent on the geometry of the nozzle, the properties of
the gas, and the upstream pressure and temperature. This makes the device particularly suitable
for calibrating meters which can introduce pressure pulsations into the flow. A standard toroidal
throat sonic Venturi as specified in the ISO standard is shown. Other designs based on conical
entries, or parallel throat orifice plates can be used but these provide a larger pressure loss and
hence a narrower operating range.
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On-site verification methods
Meters can be calibrated on-site using any of the methods previously described such as mobile
pipe provers, volume tanks and reference flow meters. Care has to be taken during installation to
ensure the influence factors such as weather and temperature etc. does not add uncertainty.
Establishing a steady flowrate is also recommended. Three methods, suitable for verifying
(rather than calibrating) flow meters on site, are described. Generally these methods are used to
calibrate meters where standard laboratory methods or portable calibration standards are not
suitable for installation in the field. This may be due to access, the product in use, the meter size,
or an inability to stop the process. Generally they are methods which do not give the best
uncertainty, and may be in some cases poorer than the expected uncertainty of the meter. If doubt
exists however these may be the methods which can be employed to verify meter performance.
Reference meters
Any reliable, stable and predictable flow meter type can be used, either in a laboratory or in
the field, as a calibration reference. Reference meters are used when a ‘primary’ method is
restricted due to lack of resolution, capacity or inadequate response time. A single meter may be
used as the reference in series with the meter to be calibrated. Equally, multiple meters in parallel
can be assembled to achieve a flowrate range in excess of what may be economically managed
through a primary system. In this way calibration facilities have been designed to double their
flowrate capacity by using two meters in parallel. Manifolds of six, eight or more reference
meters in parallel can be assembled to test and calibrate very large flow meters. The use of
reference meters will add uncertainty to the quantity measured when compared with that of a
primary system. However there is no significant reduction in uncertainty using multiple meters
as against a single meter or a primary system. Improvement in the uncertainty of the calibration
of a test meter may be lower when using a reference meter as compared with a primary system
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calibration of the same device; through reduction of uncertainties due to longer test times,
reduced resolution uncertainty and removal of response time issues. The correct selection and
installation of a reference meter is vital. Predictable behaviour with changes of fluid properties
must be assured and the installation effects on both the reference meter and the device under test
should be understood. The installation must ensure that the reference meter does not interfere
with the test device by generating pulsations, electronic, vibration or acoustic interference, or
flow disturbance.
a. Six
b. Two
c. Four
2. The two basic types of inferential meters are:
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4. Which of the following is not an advantage of a turbine flow meter?
a. Good accuracy
b. Low cost
c. Easy to install and maintain
7. ………….. Measures the mas flow rates of gases and liquids directly
9. Flow measuring devices are generally classified into four groups, name them ii. Give two
examples of one of the classifications stated in i
Solution
Mechanical type flow meters. Eg. Orifice plate, Venturi tube, flow nozzle, Pitot tube, Dall tube,
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Inferential type flow meters. Eg. Variable area flow meters (Rota-meters), turbine flow meter,
target flow meters etc.
Electrical type flow meters. Eg. Electromagnetic flow meter, Ultrasonic flow meter, Laser
doppler Anemometers
Other flow meters. Eg. Purge flow regulators, Flow meters for Solids flow measurement, Cross-
correlation flow meter, Vortex shedding flow meters, flow switches.
10. A liquid of specific gravity 1.3 flows in a pipe at a rate of 800 l/s, from point 1 to point 2
which is 1 m above point 1. The diameters at section 1 and 2 are 0.6 m and 0.3 m respectively. If
the pressure at section 1 is 10 bar, determine the pressure at section 2.
Solution
Using Bernoulli equation in the following form
Taking the datum as section 1, the pressure P2 can be calculated.
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