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59 Ijmtst020573 PDF
59 Ijmtst020573 PDF
Vijaya Kumar YM1| Shruti D2 | Tharan SN3 | Sanjay SR4 | Sricharan PM5
1Dept of Civil Engineering, Adichunchanagiri Institute Of Technology, Chikmagalur, Karnataka, India
2Dept of Civil Engineering, Adichunchanagiri Institute Of Technology, Chikmagalur, Karnataka, India
3Dept of Civil Engineering, Adichunchanagiri Institute Of Technology, Chikmagalur, Karnataka, India
4Dept of Civil Engineering, Adichunchanagiri Institute Of Technology, Chikmagalur, Karnataka, India
5Dept of Civil Engineering, Adichunchanagiri Institute Of Technology, Chikmagalur, Karnataka, India
ABSTRACT
Leaving the waste materials to the environment directly can cause environmental problem. Hence the reuse
of waste material has been emphasized. Partial replacement of cement by varying percentage of marble dust
Powder powder reveals that increased waste marble dust powder ratio result in increased
workability and compressive strengths of the concrete Marble Dust Powder is settled by sedimentation
and then dumped away, which results in environmental contamination, in addition to forming dust in
summer and threatening both agriculture and public wellness.. In this research work, Marble Dust Powder
has replaced the (OPC & PPC) cement accordingly in the reach of 0%, 5%, 10%, 15% 20%, & 25% by weight of
M-20 grade concrete. Concrete mixtures were developed, tested and compared in terms of compressive
strength to the conventional concrete. The purpose of the investigation is to analyze the behavior of concrete
while replacing the Marble Dust Powder with Different proportions in concrete.
KEYWORDS: Cement, Concrete, Compressive Strength, Marble Dust Powder, Partial Replacement,
Tensile Strength.
Copyright © 2015 International Journal for Modern Trends in Science and Technology
All rights reserved.
and threatening both agriculture and public 6 Manju Pawar (2014):They found that the
health. Therefore, utilization of the marble dust in effect of using marble dust powder as
various industrial sectors especially the constituents of fines in mortar or concrete by
construction, agriculture, glass and paper partially reducing quantities of cement has
industries would help to protect the environment. been studied in terms of the relative
Hence the reuse of waste material has been compressive, tensile as well as flexural
emphasized. Waste can be used to produce new strengths. They found out the optimum
products or can be used as admixtures so that percentage for replacement of marble dust
natural resources are used more efficiently and the powder with cement and it is almost 12.5 %
environment is protected from waste deposits. cement for both cubes and cylinders further
increase in % MDP compressive strength
decreases.
II. LITRATURE REVIEW
1 Valeria (2005):He observed that marble dust OBJECTIVES
powder had very high Balinen fineness value of To study the influence of partial
about 1.5m2/g, with 90% of particles passing replacement of cement to concrete with
through 50 micron sieve and 50% through marble dust powder, and to determine the
7micron sieve. It was observed that marble compressive strength and tensile strength
powder had a high specific surface area. of concrete
2 Hanifi Binici (2007):It was found that marble
dust powder have higher compressive strength To compare the results of normal concrete
than corresponding lime stone dust concrete and partial replacement of cement by
having equal w/c and mix proportion. marble dust powder.
3 Baboo Rai (2011):Baboo Rai have done their
research on Influence of Marble dust III. METHODOLOGY
powder/granules in Concrete mix. Partial 3.1. General
replacement of cement and usual fine This chapter deals with various studies that were
aggregates by varying percentage of marble carried out on plain concrete and concrete with
powder reveals that increased waste marble CSA. Compression test is conducted on cubes of
powder result in increased workability and standard dimensions respectively. Based on the
compressive strengths of the mortar and result of the tests conducted in the laboratory,
concrete. conclusions are drawn.
4 Vaidevi C (2013):Vaidevi C found that the use 3.2. Compressive Strength Test
of this waste was proposed in different 3.2.1. General
percentages both as an addition to and instead Compressive strength test is carried out as per
of cement, for the production of concrete Indian Standard code IS 516: 1959 on plain
mixtures. The study showed the cost of these concrete and concrete with CSA and results are
cementitious material decreases cost of tabulated and conclusions are drawn.
construction when replaced by different 3.2.2. Specimen Preparation
percentages of MD. Compressive test and 3.2.2.1. Weighing of materials
tensile tests were conducted. 10% replacement Concrete is prepared for M20 mix, designed for
gives the best result and for every 10 bags of plain concrete and concrete with CSA. Materials
cement, the addition of 10% of marble dust such as cement, fine aggregate, coarse aggregate
saves 1bag of cement and 1 bag cost. and CSA are free from impurities are weighed with
5 V.M.Sounthararajan (2013):By partial an accuracy of 5%, 10%, 15% and 20% of weight of
replacement of cement by MDP compressive cement.
strength, splitting tensile strength and flexural 3.2.2.2. Mixing of Materials
strength was evaluated. Fine to coarse Concrete is mixed in a non absorbent clean
aggregate ratio and cement to total aggregate platform i.e., in a mixing tray with a trowel.
had a higher influence on the improvement in Initially fine aggregate is put into the platform
strength properties. A phenomenal increase in following cement and fine aggregates for plain
the compressive strength of 46.80 MPa at 7 concrete. For concrete with CSA, initially fine
days for 10% replacement of marble powder in aggregate is put into the mixing tray followed by
cement content.
mixture of cement and slag and then coarse carried out for physical and chemical properties to
aggregates are mixed properly. understand the behavior.
At last required quantity of water as per water – 3.3.2. Cement: Cement is a fine powder, which
cement ratio is added and mixed well within 2 when mixed with water and allowed to set and
minutes. harden, is capable of uniting fragments or masses
3.2.2.3. Mould Preparation
of solid matter together to produce a mechanically
Mould is cleaned properly and greased with
strong material. Cement used in construction is
mould oil. Concrete is placed in the mould of
characterized as hydraulic or non-hydraulic.
dimension 150mm x 150mm x 150mm in 3 layers
Hydraulic cement i.e. Portland cement harden
each layer of height approximately 50mm. After
because of hydration. The most common cement
the placement of first layer of concrete it is
used is ordinary Portland cement. Out of the total
compacted by a tamping rod of 16mm diameter,
production, ordinary Portland cement accounts for
0.6m long and bullet pointes at the lower end. The
about 80-90 percent. Many tests were conducted
stroke of the bar is uniformly distributed over the
to cement, some of them are consistency tests,
cross section of the mould. Each layer is
setting tests, soundness tests, etc.
compacted with 25 strokes and next scoop of
concrete is placed followed by same manner of
Composition of Ordinary Portland Cement
compaction and top layer is finished.
3.2.3. Curing of Specimen Oxides OPC
The test specimens are stored in place free from SiO2 20.98%
vibration, in moist air of at least 90% relative Al2O3 5.42%
humidity and at a temperature of 270 ± 20 C for 24 Fe2O3 3.92%
hours from the time of addition of water to the dry CaO 62.85%
ingredients. After this period, the specimens are MgO 1.76%
marked and removed from the moulds and Na2 0.28%
immediately submerged in cleaned fresh water and K2O 0.53%
SO3 2.36%
kept there until taken out just prior to test. The
Loss of ignition 1.90%
water in which the specimens are submerged, are
renewed every seven days and maintained at a
3.3.3. Tests on cement paste
temperature of 270 ± 20 C. The specimens are not
3.3.3.1. Fineness
allowed to become dry at any time until they have
Fineness or particle size of Portland cement
been tested.
affects hydration rate and thus the rate of strength
3.2.4. Method of Testing
gain. The smaller the particle size greater will be
Specimens are tested at the ages of 7 and 28
the surface area-to-volume ratio and thus more
days. The specimens to be tested are taken out
area available for water-cement interaction per
from water and wiped to remove excess water and
unit volume.
grit present on the surface. 3 specimens are tested
3.3.3.1.(A) By Hand Sieving
for each type of mix at specific age. Cubes are
Weigh accurately 100gms of cement and take it on
placed on the compression testing machine of 200
a standard IS sieve 90μ. Break down the air set
tons capacity such that the marked face faces the
lumps with fingers. Continuously sieve the sample
observer and load is applied on the specimen and
giving circular and vertical motion for a period of
increased at the rate of 140kg/sq cm/min until the
15 minutes. Weigh the residue left in the sieve.
resistance of the specimen to the increasing load
Determine the fineness of cement by using the
breaks down and no freater load can be sustained.
relation W2/W1X100.
Maximum load applied to the specimen was
Where,
recorded and compressive strength of the concrete
W1 = Initial weight of the cement sample.
is found out using the relation,
P W2 = Weight of residue left on the sieve.
Compressive strength = 3.3.3.1.(B) By Mechanical Sieving
BXD
Weigh accurately 100gms of cement and take it
3.3. Materials Used and test on Materials on a standard IS sieve 90μ. Break down the air set
3.3.1. General lumps with fingers. Place a pan at the bottom and
The chapter deals with the materials collection, cover the top of sieve by a lid. Fix the setup to a
which were used in the investigation. It also mechanical sieve shakes. Continuously sieve the
explains the various experimental investigations sample for a period of 15 minutes.
weight as W5 gms.
6. Specific gravity can be calculated by using
the formula.
1 400 25 100 0
3. Fix the sieves in sieve shaking machine Table 7: Water absorption of coarse aggregate
with pan at bottom and cover at top. Place Sl.No Particulars Weight in
the coarse aggregate in top sieve before gms
1. Weight of oven dried 500
fixing to sieve shaking machine.
coarse aggregate ,W1
4. Carry out sieving in set of sieves as
2. Weight of coarse 502.5
arranged for a period not less than 15 min. aggregate after 24hrs
5. Find out the weight of retained materials covered in water , W2
on each sieve and pan. 3. Water absorption, 0.5%
(W 2−W1)
6. Finally calculate fineness modules of W=
W1
X100
coarse aggregate.
Table 8: Free moisture
Table 6: Sieve Analysis of coarse aggregate
Sl.No, Particulars Weight in
S gms
l.n
o % Empty wt of cup , W1 378
IS Weig % 1
Cumula Finer
Siev ht weight
tive % N= Weight of saturated FA , 1003
es retaine retained 2
retained (100 – W2
( d (W) (W/50
(C) C)
mm) gms 00)X100 3 Wt after oven drying 993.13
aggregate.
Table 12: Free Moisture
Table 10: Sieve Analysis of fine aggregate
Sl. Sl.No Particulars Weight in
% gms
no IS %
Weigh Cumul Finer
Siev weight
t ative % N= 1 Empty wt of cup , W1 276
es retained
retained retained (100 –
(m (W/500
(W) gms (C) C) 2 Wt of saturated FA , W2 776
m) 0)X100
2 2.36 95.8
32 3.2 4.2
FM=1.4%
(MPa)
1 5%2
l of of KN/m3 re strengt
. load h 0.5
Da specime 10%2
N ys n KN Mpa 0
o 15%2
7 days
1 4010 2554.14 39 1.05 Age (days)
4190 2668.78 35
7 4.5.4. Tensile strength at 28 days
4280 2726.11 35
4120 2622.8 70 2.07
2 2 4240 2699.2 65 3
8
(MPa)
1.5 5%
4.5. Graphs
1
10%
4.5.1. Compressive strength at 7 days 0.5
0 15%
28 Days
20
Strength (MPa)
Age (days)
Compressive
15
10 0%
5 5% APPENDIX
0 10%
7 days 15% DESIGN STIPULATION FOR PROPORTIONING
OF M20
Age (days)
40
Compressive Strength
30
20 0%
(MPa)
10 5%
0 10%
28
15%
Days
Age (days)
ACKNOWLEDGMENT
The Authors thank the management of
Adichunchanagiri Institute Of Technology,
Chikamagalur, Karnataka,India for providing
laboratory facilities to carry out this work.
REFERENCE
[1] Vaidevi C, Study on marble dust as partial replacement
of cement in concrete, Indian journal of engineering,
2013, 4(9), 14-16.
[2] Baboo Rai 1 , Khan Naushad H 2 , Abhishek Kr 3 ,
Tabin Rushad S 4 , Duggal S.K 5, Influence of Marble
powder/granules in Concrete mix, International
Journal of civil and Structural Engineering, Volume 1,
No 4, 2011, ISSN 0976 – 4399.
[3] Prof. Veena G. Pathan1, Prof. Md. Gulfam Pathan
Feasibility and Need of use of Waste Marble Powder in
Concrete Production 2 1 Civil Engineering Department,