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‘SECTION 2. DESIGN OF WELDED CONNECTIONS
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FCAW-S v4 6 FCAW-S 18 3
aso ge 30° FEAW.G 38 10 FCAW.G 14 6
GMa NIA NA ua 6
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39 ‘SECTION 2. DESIGN OF WELDED CONNECTIONS ‘AWS D1.4/01.1M:2002
Table 2.9
Terms for Strength of Connections (Circular Sections) (see 2.24.1.1)
1.7 ,0.18) gone ‘or axial loads (see Not
—— a= (L228) 03% For axial loads (see Note 4)
Geometry and load
modifier Q, For bending
® For Bs06
(wesied for Q3) > RO For B>06
chord a= 10407 Bids For axial load in gap K-conneetions having all members in
same plane and loads transverse to main member essentially
1sa<17 balanced (see Note 1)
ao For axial load in T- and Y-connections
a= 24 For axial lod in eross connections
(owed fo «= 067 For in-plane bending (see Note 3)
Cente for Qa) a= For outof-plane bending (see Note 3)
‘Main member stress Q= 10-2 U?
ieraction erm Qe 0.030 For axial load in branch member
(Gee Notes 2 and3) d= oss Forinplane bending in branch member
= 0018 For out-of-plane bending in branch member
Gover News
+7.Bare geometry parameters defined by Figure 2.14(M).
+ Fos the specified minimum yield strength ofthe main member, but nt more than 2/3 the tensile strength
Notes:
1 Gap gis define in Figures 2.14(E, (F) and (H; dis branch diameter
2, Ut the utlization rato (aio of actual to allowable) for longitudinal compression (xi, bending) in the main member atthe connection under
consideration
© -(aaig) *Coaig)
5. For combinations ofthe i-plane bending and out-of plane bending, we interpolated vals of ead
4 For general eollapse (wanserse compression) algo ave 22412. ‘AWS D1.11D1.1M:2002
SECTION 2, DESIGN OF WELDED JOINTS
116 in
[em
7
po, ES,
BASE METAL LESS THAN BASE METAL 1/4 in. [6 mm]
‘W4in.[6 mm] THICK OR MORE IN THICKNESS
“ ®)
MAXIMUM DETAILED SIZE OF FILLET WELD ALONG EDGES:
Figure 2.1—Maximum Fillet Weld Size
Along Edges in Lap Joints (see 2.3.2.9)
4 ‘SECTION 2. DESIGN OF WELDED JOINTS. ‘AWS D1.4/01.1M2002
_> L>
25
r—
(A) TRANSITION BY SLOPING WELD SURFACE
REMOVE REMOVE
> AFTER WELDING 1 AFTER WELDING
25 35
{ 2 4
Es REMOVE
7 AFTER WELDING
(B) TRANSITION BY SLOPING WELD SURFACE AND CHAMFERING
25
CHAMFER,
7 BEFORE WELDING
(C) TRANSITION BY CHAMFERING THICKER PART
Figure 2.2—Transition of Butt Joints in Parts of Unequal Thickness (Nontubular)
(see 2.7.1 and 2.16.1.1) ‘AWS D1.11D1.1M:2002 SECTION 2, DESIGN OF WELDED JOINTS
25
1 WIDTH OF
NARROWER —“
WIOTH OF
WIDER PLATE
—
BUTT JOINT
a
25
Figure 2.3—Transition of Widths
y Loaded Nontubular) (see 2.7.1 and 2.16.11)
fiat
rn
st, mn | bi,
(NOT LESS THAN 1 in [25 mm)
Figure 2.4—Transversely Loaded
Fillet Welds (see 2.8.1.1) ‘SECTION 2. DESIGN OF WELDED JOINTS. ‘AWS D1.4/01.1M2002
Z
T, LENGTH OF WELD
NOT LESS THAN W
DISTANCE
BETWEEN.
weips, w\. >
NOT MORE
THAN 16t
Figure 2.5—Minimum Length of
Longitudinal Fillet Welds at End of Plate
or Flat Bar Members (see 2.8.2)
HOLDBACK NOT
LESS THAN WELD SIZE
Figure 2.6—Termination of Welds
Near Edges Subject to Tension
(see 2.8.3.2) ‘AWS D1.11D1.1M:2002 SECTION 2, DESIGN OF WELDED JOINTS
Figure 2.7—End Return at Flexible
Connections (see 2.8.3.3)
Do NOT TIE WELDS
TOGETHER HERE
Figure 2.8—Fillet Welds on Opposite Sides
of a Common Plane (see 2.8.3.5)
45 ‘SECTION 2. DESIGN OF WELDED JOINTS. ‘AWS D1.4/01.1M2002
TRANSVERSE
WELDS MAY
BE USED ALONG
‘THESE ENDS
General Note: The effective area of weld 2 shall equal that of weld 1, butits size shall be
effective size plus the thickness of the fle pate T.
Thin
Figure 2.9- ier Plates in Splice Joint (see 2.10.1)
‘TRANSVERSE.
WELDS MAY
BE USED ALONG
‘THESE EDGES
General Note: The effective areas of welds 1,2, and 3 shall be adequale fo transmit te design
force, and the langth of welds 1 and 2 shall be adequate to avoid oversiress of filer plate in
‘shear along planes xx.
Figure 2.10—Thick Filler Plates
Splice Joint (see 2.10.2)
46 ‘AWS D1.11D1.1M:2002 SECTION 2, DESIGN OF WELDED JOINTS
RANGE MAY BE TRUNCATED DEPENDENT UPON BASE MATERIAL Fy
‘ANO WHETHER RANGE IS TENSION TO TENSION OR COMPRESSION
TO TENSION. (MAXIMUM TENSILE STRESS MAY NOT BE GREATER
THAN STRESS ALLOWED BY TABLE 2.3)
+00
‘CATEGORY C—| CATEGORY A.
‘CATEGORY B.
‘CATEGORY 8
CATEGORY
STRESS RANGE, Fn (ks)
‘CATEGORY E
CATEGORY E
1
10,000 100,000 1,000,000 10,000,000 100,000,000
FE, N (CYCLES)
(A)US. CUSTOMARY UNITS
RANGE MAY BE TRUNCATED DEPENDENT UPON BASE MATERIAL F,
[AND WHETHER RANGE IS TENSION TO TENSION OR COMPRESSION
TO TENSION. (MAXIMUM TENSILE STRESS MAY NOT BE GREATER
THAN STRESS ALLOWED BY TABLE 2.3)
1000:
&
g ccareaony ¢— | SATEGORY A
a CATEGORY 8
8 10 cmEcOnVe
¥ ‘CATEGORY F- =
5 ‘CATEGORY D
CATEGORY E
caTegonY €
10.
10,000 “00,000 +,000,000 10.00,000 700,000,000
FE, N (YcLES)
(e)merRic uns
Figure 2.11—Allowable Stress Range for Cyclically Applied Load (Fatigue)
in Nontubular Connections (Graphical Plot of Table 2.4)
"7 ‘SECTION 2. DESIGN OF WELDED JOINTS. ‘AWS D1.4/01.1M2002
NARROWER PLATE
wore of tie
WITH OF
WIDER PLATE:
Ls WIDTH OF
25 NARROWER PLATE
ran a
bent F=2 (0.6m)
25 BuTTJONT = & ae PLAN
We _ fomm —s4821. vew
‘WIDTH OF WIDER PLATE (9mm) ‘9/82 in
sin ain, 2in. °
General Not: Mandatory fr stees with es a bale
2 ved strength greater than or equal to Cal ae mel ee
‘90 ks (620 MPa}. Optional for al other sees DETAIL OF CUT BUTT JOINT
Figure 2.12—Transition of Width (Cyclically Loaded Nontubular) (see 2.16.1.2)
100
1690) =
zs
E18)
CATEGORY _
g 2 i
2 39) 8 so g
& CoANO Xe Z
Gea ESN z
= 200
Gs é
S ins 3
g 100, 5
22
§ vs o &
CON ga gua gear
ror 2
CYCLES OF LOAD N
Figure 2.13—Allowable Fatigue Stress and Strain Ranges for Stress Categories
(see Table 2.6), Redundant Tubular Structures for Atmospheric Service (see 2.20.6.3)
48 ‘AWS D1.11D1.1M:2002
reac]
SIDE
BRANCH
MEMBER
Toe] mae
MEMBER
(A) CIRCULAR SECTIONS.
MAXIMUM LIMIT OF
ECONNECTIONS:
sor
(©) K-CONNECTION
Note:
‘TOE ZONE
SECTION 2, DESIGN OF WELDED JOINTS
HeEL-
RANCH
Hest a MEMBER
connec
CORNER Conner [ Ba
sie F swe
SIDE ae
convent! conven \
CORNER
BRANCH
MEMBER
OX SECTIONS
(F) K-COMBINATION CONNECTIONS
‘TOE ZONE
oT
SIDE
ZONE
© «en
GREATER
THAN 10°
(0)Y-CONNECTION
a Y LE
SSG
WwW
GAP g MEASURED
ALONG THE SURFACE
(OF THE CHORD
BETWEEN PROJECTIONS
(OF THE BRANCH MEMBER
OUTSIDE SURFACE AT
THE NEAREST APPROACH
1. Relevant gap is between braces whose loads are essentially balanced. Type (2) may also be referred to as an N-connection
Figure 2,14—Parts of a Tubular Connection (see 2.21)
49 ‘SECTION 2. DESIGN OF WELDED JOINTS. ‘AWS D1.4/01.1M2002
(@) CROSS CONNECTIONS
on
— 1 EE
Sto. | SS
ee a pet
: 2 ea
(H DEVIATIONS FROM CONCENTRIC CONNECTIONS.
PI scene _
OAPHRAGM STIFFENING
[—\ i> ina
omc ALS O
crustine
oAD
() SIMPLE TUBULAR CONNECTION (J) EXAMPLES OF COMPLEX REINFORCED CONNECTIONS:
‘TRANSITION: ¥ r ‘TRANSITION
A kh
<
(K) FLARED CONNECTIONS AND TRANSITIONS.
Figure 2.14 (Continued)—Parts of a Tubular Connection (see 2.21)
30 ‘AWS D1.11D1.1M:2002 SECTION 2, DESIGN OF WELDED JOINTS
Ho ,
co
DETAIL (N)
‘“.
te +
WATCHED STEPPED
(CONNECTION TYPES FOR BOX SECTIONS (W GEOMETRIC PARAMETERS
PARAMETER | GIROULAR SecTIONS [BOK SECTIONS
e r 8 wif OR dy/D vip
a = a0
7 Fle iat
ee 7 wwe ‘oe
MEASURED BY
MEASURED By © _| ANGLE BETWEEN MEMBER GENTERLINES
| EOCAL DIREDRAL ANGLE ATA GIVEN PONT
ONWELDED JOWT
(0) CORNER pmMENsiON on CORNER DIMENSION AS NEASURED TO THE
RADIUS MEASUREMENT | Pont ortanceNey on CONTACT WITH A
59" SQUARE PLAGSD ON ThE CORNER
Figure 2.14 (Continued)—Parts of a Tubular Connection (see 2.21)
31 ‘SECTION 2. DESIGN OF WELDED JOINTS. ‘AWS D1.4/01.1M2002
5 t) MIN (NOT LESS THAN 1 in. [25 mm)
General Note: L = size as required
Figure 2.15—Fillet Welded Lap Joint (Tubular) (see 2.23.1.3)
OF EFFECTIVE
THROAT
Figure 2.16—Tubular T-, Y-, and
K-Connection Fillet Weld Footprint
Radius (see 2.23.3) ‘AWS D1.11D1.1M:2002 SECTION 2, DESIGN OF WELDED JOINTS
Figure 2.17—Punching Shear Stress
(see 2.24.1.1)
SECTION A-A
Figure 2.18—Detail of Overlapping Joint
(see 2.24.1.6)
3 ‘SECTION 2. DESIGN OF WELDED JOINTS. ‘AWS D1.4/01.1M2002
General Notes:
2 DSH =e = 0.25
tena"
1 Hit-and Dit < 35 (40 for overlap K- and N-connections)
als and b= 35
Fig = 52 kei [60 MPa}
SoSsH=20
+ Fila S08
Figure 2.19—Limitations for Box T-, Y-,
and K-Conneetions (see 2.24.2)
(OVERLAPPING
MEMBER
‘THROUGH:
MEMBER
Figure 2.20—Overlapping K-Connections
(see 2.24.2.4)
34 SECTION 2, DESIGN OF WELDED JOINTS
‘AWS D1.1101.1M:2002
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38 ‘AWS D1.4/01.1M:2002
3. Prequalification of WPSs
3.1 Scope
Prequalification of WPSs (Welding Procedure Speci-
fications) shall be defined as exemption from the WPS
qualification testing required in Section 4. All prequal-
fied WPSs shall be written. In order for a WPS to be
prequalified, conformance with all ofthe applicable re
quirements of Section 3 shall be required. WPSs that do
not conform to the requirements of Section 3 may be
qualified by tests in conformance with Section 4 (see
Annex [V—Table IV-1), The use ofa prequalified joint
shall not exempt the Engineer from using engineering
judgment in determining the suitability of application of
these joints toa welded assembly or connection, For con-
venience, Annex H lists provisions to be included in a
prequalified WPS, and which should be addressed inthe
fabricator’s or Contractor's welding program.
‘Welders, welding operators and tack welders that use
prequalified WPSs shall be qualified in conformance
‘with Section 4, Part C
3.2 Welding Processes
3.2.1 Prequalified Processes. SMAW, SAW, GMAW
(except GMAW-S), and FCAW WPSs which conform to
all of the provisions of Section 3 shall be deemed as
prequalified and are therefore approved for use without
performing WPS qualification tests for the process. For
WPS prequalification, conformance with all ofthe appli-
cable provisions of Section 3 shall be required (see 3.1)
3.2.2 Code Approved Processes. ESW, EGW, GTAW,
and GMAW-S welding may be used, provided the WPSs
are qualified in conformance with the requirements of
Section 4 (see Annex A for GMAW-S), Note that the es-
sential varinble limitations in Table 4.5 for GMAW shall
also apply to GMAW-S.
3.23 Other Welding Processes. Other welding pro-
‘cesses not covered by 3.2.1 and 3.2.2 may be used, pro-
37
vided the WPSs are qualified by applicable tests as
deseribed in Section 4 and approved by the Engineer. In
‘conjunction with the tests, the WPSs and limitation of
‘essential variables applicable to the specifie welding pro-
‘cess shall be established by the Contractor developing the
WPS. The range of essential variables shall be based on
documented evidence of experience with the process, ora
series of tests shall be conducted to establish the limit of |
‘essential variables, Any change in essential variables out-
side the range so established shall require requalification,
3.3 Base Metal/Filler Metal
Combinations
‘Only base metals and filler metals listed in Table 3.1
may be used in prequalified WPSs. (For the qualification
of listed base metals and filler metals, and for base met-
als and filler metals not listed in Table 3.1, see 4.1.1.)
‘The base metal/filler metal strength relationships
below shall be used in conjunction with Table 3.1 to de-
termine whether matching or undermatching filler metals
are required,
Filler Metal Strength
Relationship | Base Mutts) | Relatoasip Required
Matting | Any stator
Inthe same ero
‘ny filler melita the
same group
‘Any see in one
roup to any stain
Any filler metal listed fora
lower tenth group. [SMAW
other letras shall bo the [ow
hydrogen clasifcation)
Under. | Any steltoany | Any filler etl sted fora
matching | steel any group | lowerstngth group [SMAW
electrode shall bo the [ow
Iyogen clasifeaton)
‘General Noe Se Tables 2.3.25 wo determine the ler meal strength
rouiement to mash orundsmatch base rt stength, ‘SECTION 3. PREQUALIFICATION OF WPSs.
3.4 Engineer’s Approval for Auxiliary
Attachments
‘The Engineer may approve unlisted materials for aux-
iliory attachments which fall within the chemical compo-
sition range of a listed material to be welded with
prequalified WPSs, The filler metal and preheat required
shall be in conformance with the requirements of 3.5,
based upon the similar material strength and chemical
composition.
3.5 Minimum Preheat and Interpass
Temperature Requirements
‘The preheat and interpass temperature shall be sufi
cient to prevent cracking. Table 3.2 shall be used to de-
termine the minimum preheat and interpass temperatures
for steels listed in the code.
3.5.1 Base Metal/Thickness Combination, The mini-
‘mum preheat or interpass temperature applied to a joint
composed of base metals with different minimum pre-
heats from Table 3.2 (based on Category and thickness)
shall be the highest of these minimum preheat
3.5.2 Annex XT Option. Optionally, minimum preheat
and interpass temperature may be established on the
basis of steel composition, Recognized methods of pre-
diction or guidelines such as those provided in Annex XT,
or other methods approved by the Engineer, may be used.
However, should the use of these guidefines result in pre-
heat temperatures lower than those of Table 3.2, WPS
qualification in conformance with Section 4 shall be
required,
‘The methods of Annex XI are based on laboratory
cracking tests and may predict preheat temperatures
higher than the minimum temperature shown in Table
3.2. The guide may be of value in identifying situations
‘where the risk of cracking is increased due to composi-
tion, restraint, hydrogen level or lower welding heat
input where higher preheat may be warranted. Alterna-
tively, the guide may assist in defining conditions under
which hydrogen cracking is unlikely and where the mini:
‘mum requirements of Table 3.2 may be safely relaxed.
3.8.3 Alternate SAW Preheat and Interpass Temper-
atures. Preheat and interpass temperatures for parallel or
‘multiple electrode SAW shall be selected in conformance
‘with Table 3.2. For single-pass groove or fillet welds, for
combinations of metals being welded and the heat input
involved, and with the approval of the Engineer, preheat
‘and interpass temperatures may be established which are
sufficient to reduce the hardness in the HAZ of the base
‘metal to Tess than 225 Vickers hardness number for steel
having a minimum specified tensile strength not exceed-
38
‘AWS D1.1/01.1M:2002
ing 60 ksi [415 MPa), and 280 Vickers hardness number
for steel having a minimum specified tensile strength
‘greater than 60 ksi [415 MPa, but not exceeding 70 ksi
[485 MPa}
Note: The Vickers hardness manber shall be determined in
‘conformance with ASTM E 92. If another method of hant-
ress is to be used, the equivalent hardness munber shall be
determined from ASTM ET 40, and testing shall be per-
formed accanting to the applicable ASTM specification
3.8.3.1 Hardness Requirements, Hardness determi
nation of the HAZ shall be made on the following:
(1) Initial macroetch cross sections of a sample test
specimen,
(2) The surface of the member during the progress of
the work, The surface shall be ground prior to hardness
testing:
(a) The frequency of such HAZ testing shall be at
least one test area per weldment of the thicker metal in-
volved in a joint of each 50 ft [15 m] of groove welds or
pair of fillet welds.
(b) These hardness determinations may be discon-
tinued after the procedure has been established tothe sat-
isfaction of the Engineer,
3.6 Limitation of WPS Variables
All prequalified WPSs to be used shall be prepated by
the manufacturer, fabricator, or Contractor as written
prequalified WPSs, and shall be available to those autho-
rized to use of examine them, The written WPS may fol-
low any convenient format (see Annex E for examples),
The welding parameters set forth in (1) through (4) of
tion shall be specified on the written WPS
for each applicable process. Changes in these parame-
ters, beyond those specified on the written WPS, shall be
‘considered essential changes and shall require a new or
revised prequalified written WPS:
(1) Amperage (wite feed speed)
(2) Voltage
(3) Travel Speed
(A) Shielding Gas Flow Rate
3.6.1 Combination of WPSs. A combination of quali-
fied and prequalified WPSs may be used without qualifi-
cation of the combination, provided the limitation of
essential variables applicable to each process is observed.
3.7 General WPS Requirements
All the requirements of Table 3.7 shall be met for
prequalified WPSs. ‘AWS D1.11D1.1M:2002
Vertical-Up Welding Requirements. The pro-
gression for all passes in vertical position welding shall
be upward, except that undercut may be repaired verti-
cally downwards when preheat is in conformance with
Table 3.2, but not lower than 70°F [20°C]. However,
when tubular products are welded, the progression of
vertical welding may be upwards or downwards, but only
in the direction(s) for which the welder is qualified
3.7.2 Width/Depth Pass Limitation. Neither the depth
nor the maximum width in the cross section of weld
‘metal deposited in each weld pass shall exceed the width
atthe surface of the weld pass (see Figure 3.1)
3.7.3 Weathering Steel Requirements. For exposed,
bare, unpainted applications of ASTM A S88 steel re-
quiring weld metal with atmospheric corrosion resistance
and coloring characteristics similar to that of the base
‘metal, the electrode or electrode-flux combination shall
conform to Table 3.3,
‘The exceptions to this requirement are as follows:
3.73.1 Single-Pass Groove Welds. Groove welds
made with a single pass or a single pass each side may be
made using any of the filler metals for Group TT base
metals in Table 3.1
3.73.2 Single-Pass Fillet Welds. Single-pass fillet
‘welds up to the following sizes may be made using any of
the filler metals for Group II base metals listed in Table 3.1
SMAW V4 in, (6 mm]
SAW 5/16 in. [8 mm)
GMAWIFCAW 5/16 in, [8 mm]
3.8 Common Requirements for
Parallel Electrode and Multiple
Electrode SAW
3.8.1 GMAW Root Pass. Welds may also be made in
the root of groove or fillet welds using GMAW, followed
by parallel or multiple electrode submerged ares, pro-
vvided that the GMAW conforms to the requirements of
this section, and providing the spacing between the
GMAW and the following SAW are does not exceed
15 in. [380 mm}
3.9 Fillet Weld Req
‘See Table 5.8 for minimum fillet weld sizes.
ements
3.9.1 Details (Nontubular). See Figures 2.1 and 2.5 for
the limitations for prequalified filet welds.
59
‘SECTION 3. PREQUALIFICATION OF WPSs
3.9.2 Details (Tubular). For prequalified status, fillet
\elded tubular connections shall conform to the follow-
ing provisions:
(1) Prequalified WPSs. Fillet welded tubular connec
tions made by SMAW, GMAW, or FCAW processes that
‘may be used without performing WPS qualification tests
are detailed in Figure 3.2 (see 2.23.1.2 for limitations).
‘These details may also be used for GMAW-S qualified in
‘conformance with 4.12.43
(2) Prequalified fillet weld details in lap joints are
shown in Figure 2.15.
3.9.3 Skewed T-Joints, Skewed T-joints shall be in con-
formance with Figure 3.11
3.93.1 Dihedral Angle Limitations. The obtuse
side of skewed T-joints with dihedral angles greater than
100° shall be prepared as shown in Figure 3.11, Detail C,
to allow placement of a weld of the required size, The
amount of machining or grinding, etc., of Figure 3.11,
Detail C, should not be more than that required to
achieve the required weld size (W)
3.9.3.2 Minimum Weld Size for Skewed T-Joints,
For skewed T-joints, the minimum weld size for Details
A, B, and C in Figure 3.11 shall be in conformance with
Table 5.8,
3.10 Plug and Slot Weld Requirements
The details of plug and slot welds made by the
SMAW, GMAW (except GMAW-S), or FCAW processes
‘are described in 3.10.1 through 3.10.3, 2.5.2 through
2.54, and 2.5.6, and they may be used without perform-
ing the WPS qualification described in Section 4, pro-
‘vided the technique provisions of 5.25 are met.
3101 Diameter Limitations, The minimum diameter
Of the hole fora plug weld shall be no less than the thick-
ness of the part containing it plus 5/16 in. [8 mm], prefer-
ably rounded to the next greater odd 1/16 in. (2 mm], The
maximum diameter shall equal the minimum diameter
plus 1/8 in, [3 mm] or 2-1/4 times the thickness of the
member, whichever is greater.
3.10.2 Slot Length. The length of the slot for a slot weld
shall not exceed ten times the thickness of the part con-
taining it. The width of the slot shall be no less than the
thickness of the part containing it plus 5/16 in. (8 mm],
preferably rounded to the next greater odd 1/16 in,
[2 mm]. The maximum width shall equal the minimum,
‘width plus 1/8 in. [3 mm] or 2-1/4 times the thickness of
the member, whichever is greater
3.10.3 Depth of Filling. The depth of filling of plug or
slot welds in metal 5/8 in. [16 mm} thick or less shall
be equal to the thickness of the material, In metal over ‘SECTION 3. PREQUALIFICATION OF WPSs.
5/8 in. [16 mm} thick, it shall be at least one-half the
thickness of the material, but no less than 5/8 in. [16 mm}
11 Common Requirements of
PJP and CJP Groove Welds
3.11.1 FCAW/GMAW in SMAW Joints, Groove prep-
arations detailed for prequalified SMAW joints may be
used for prequalified GMAW or FCAW.
3.11.2 Corner Joint Preparation, For corer joints, the
outside groove preparation may be in either or both
members, provided the basic groove configuration is
not changed and adequate edge distance is maintained
to support the welding operations without excessive
melt
3.11.3 Root Openings. Joint root openings may vary as
noted in 3.12.3 and 3.13.1. However, for automatic or
machine welding using FCAW, GMAW, and SAW pro-
cesses, the maximum root opening variation (minimum
to maximum opening as fit-up) may not exceed 1/8 in
[3 mm], Variations greater than 1/8 in, [3 mm] shall be
locally corrected prior to automatic or machine welding,
3.12 PJP Requirements
PIP groove welds shall be made using the joint details
described in Figure 3.3. The joint dimensional limita-
tions described in 3.12.3 shall apply.
3.12.1 Definition, Except as provided in 3.13.4 and Fig-
ure 3.4 (BcLI-S), groove welds without steel backing,
‘welded from one side, and groove welds welded from
both sides, but without backgouging, are considered PJP
groove welds.
3.12.2 Weld Size. The weld size (E) of a prequalified
IP groove shall be as shown in Figure 3.3 for the partic-
ular welding process, joint designation, groove angle, and
‘welding position proposed for use in welding fabrication,
3.12.2.1 Prequalified Weld Sizes
(1) The minimum weld size of PIP single- or double-
V, bevel-, J-, and U-groove welds, types 2 through 9,
shall be as shown in Table 3.4, The base metal thickne:
shall be sufficient to incorporate the requirements of the
joint detils selected, conforming to the variances out
lined in 3.12.3 and the requirements of Table 3.4,
(2) The maximum base metal thickness shall not be.
limited,
(3) The PIP square butt weld B-PI and flare-bevel
groove weld BTC-P10 minimum weld sizes shall be cal-
culated from Figure 3.3.
‘AWS D1.1/01.1M:2002
(4) Shop or working drawings shall specify the design
grooves depths “S” applicable forthe weld size “(E)"re-
‘uired per 3.12.2, (Note that this requirement shall not
apply o the B-PI and BTC-P1O details.)
3.12.3 Joint Dimensions
(1) Dimensions of groove welds specified in 3.12 may
‘vary on design of detail drawings within the limits of tol-
cerances shown in the “As Detailed” column in Figure 3.3.
(2) Fit-up tolerances of Figure 3.3 may be applied to
the dimensions shown on the detail drawing. However,
the use of fit-up tolerances does not exempt the user
from_meeting the minimum weld size requirements of
3.12.21
(3) J and U-grooves may be prepared before ot after
assembly.
324 Details (Tubular). Details for PIP tubular groove
‘welds that are accorded prequalified status shall conform
to the following provisions:
(1) PIP tubular groove welds, other than T-, Y-, and
K-connections, may be used without performing the
WPS qualification tests, when these may be applied and
shall meet all of the joint dimension limitations as de-
scribed in Figure 3.3,
(2) PIP T-, Y-, and K-tubular connections, welded.
only by the SMAW, GMAW or FCAW process, may be
used without performing the WPS qualification
when they may be applied and shall meet all of the joint
dimension limitations as described in Figure 3.5. These
details may also be used for GMAW-S qualified in con-
formance with 4.12.43.
3.12.4,1 Matched Box Connections. Details for PJP
‘groove welds in these connections, the comer dimen-
sions and the radii of the main tube are shown in Figure
3.5 Fillet welds may be used in toe and heel zones (see
igure 3.2), If the comer dimension or the radius of the
main tube, or both, are less than as shown if Figure 3.5, a
sample joint of the side detail shall be made and sec-
tioned to verify the weld size, The test weld shall be
‘made in the horizontal position. This requirement may be
\waived if the branch tube is beveled as shown for CIP
groove weld in Figure 3.6,
3.13 CJP Groove Weld Requirements
CIP groove welds which may be used without per-
forming the WPS qualification test described in Section
4 shall be as detailed in Figure 3.4 and are subject to the
limitations described in 3.13.1
3.13.1 Joint Dimensions. Dimensions of groove welds
specified in 3.13 may vary on design or detail drawin
within the limits or tolerances shown in the “As Detailed” ‘AWS D1.11D1.1M:2002
column in Figute 3.4. Fit up tolerance of Figure 3.4 may
bbe applied to the dimension shown on the detail drawing.
3.13.2 J-and U-Groove Preparation, J- and U-grooves
and the other side of partially welded double-V and
double-bevel grooves may be prepared before or after as-
sembly. After backgouging, the other side of partially
‘welded double-V or double-bevel joints should resemble
‘a prequalified U- or Joint configuration at the joint root.
3.133 Tubular Butt Joints. For tubular groove welds to
be given prequalified status, the following conditions
shall apply:
(1) Prequalified WPSs. Where welding from both
sides or welding from one side with backing is possible,
any WPS and groove detail that is appropriately prequal-
ified in conformance with Section 3 may be used, except
that SAW is only prequalified for diameters greater than
‘or equal to 24 in, [600 mm]. Welded joint details shall be
in conformance with Section 3,
2) Nonprequalified Joint Detail. There are no
prequalified joint details for CIP groove welds in butt
joints made from one side without backing (see 4.12.2).
343.4 Tubular T-, ¥-, and K-Connections. Details for
CIP groove welds welded from one side without backing
intubular TY, and K-connections used in circular tubes
are described in this section. The applicable citcumferen-
tial range of Details A, B, C, and D are described in Fig-
‘ures 3.6 and 3.7, and the ranges of local dihedral angles,
{¥],corresponding to these are described in Table 3.5.
Joint dimensions including groove angles are de-
scribed in Table 3.6 and Figure 3:8. When selecting a
profile (compatible with fatigue eateyory used in design)
484 function of thickness, the guidelines of 2206.7 shall
be observed. Alternative weld profiles that may be re-
quired for thicker sections are described in Figure 3.9. In
the absence of special fatigue requirements, these pro-
files shall be applicable to branch thicknesses exceeding
5/8 in. (16 mm].
Improved weld profiles meeting the requirements of
2.36.6.6 and 2.36.6.7 are described in Figure 3.10 In the
absence of special fatigue requirements, these profiles
shall be applicable to branch thicknesses exceeding
1-1/2 in. [38 mm] (not required for static compression
loading).
6
‘SECTION 3. PREQUALIFICATION OF WPSs
Prequalified details for CIP groove welds in tubular
r, Y> and K-connections, utilizing box sections, are
further described in Figure 3.6. The foregoing details are
subject to the limitation of 3.13.3.
Note: See the Commentary for engineering guidance in
the selection of a suitable profile.
‘The joint dimensions and groove angles shall not vary
from the ranges detailed in Table 3.6 and shown in Fig-
‘ure 3.6 and Figures 3.8 through 3.10. The root face of
joints shall be zero unless dimensioned otherwise. It may
be detailed to exceed zero or the specified dimension by
not more than 1/16 in, (2 mm], Itmay not be detailed less
than the specified dimensions.
334.1 Joint Details, Details for CIP groove welds
in tubular T-, Y, and K-conneetions are described in
3.13.4. These details are prequalified for SMAW and
FCAW. These details may also be used for GMAW-S
qualified in conformance with 4.12.43,
3.14 Postweld Heat Treatment
Postweld heat treatment (PWHT) shall be prequalified
‘provided that it shall be approved by the Engineer and
the following conditions shall be met
1) The specified minimum yield strength of the base
‘metal shall not exceed 50 ksi [345 MPa]
(2) The base metal shall_not be manufactured by
quenching and tempering (Q&T), quenching and self-
tem 16ST), thermo-mechanical_controlled_pro-
cessing (TMCP) or where _cold_working is used to
achieve higher mechanical properties (ez certain
‘grades of ASTM A 500 tubing}
(3) There shall be no requirements for notch tough-
ness testing ofthe base metal, HAZ, or weld metal
(A) There shall be data available demonstrating that
the weld metal shall have adequate strength and ductility
in the PWHT condition (e.g., as can be found in the rele-
vant AWS A5.X filler metal specification and classifies
tion or from the filler metal manufacturer)
(5) PWHT shall be conducted in conformance with
538. ‘AWS D1.4/01.1M:2002
‘SECTION 3. PREQUALIFICATION OF WPSs.
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‘SECTION 3. PREQUALIFICATION OF WPSs.
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‘SECTION 3. PREQUALIFICATION OF WPSs
Table 3.3 (see 3.7.3)
Filler Metal Requirements for Exposed Bare
Applications of Weathering Steels
Table 3.4
Minimum Prequalified PJP Weld Size (E)
(see 3.12.2.1)
Aws
Filler Metal
Process Specification Approved Electrodes!
~All electrodes that deposit weld metal
SMAW ASS meeting a B2L, C1, CIL, C2, C2L,
C3oc WX analysis per ASS
{Al electrode-flax combinations that,
SAW! A523 deposit weld metal with a Nil, Ni2,
Ni, Nid or WX analysis per AS.23,
Allelecrodes that deposit weld metal
FCAW S29. with a B2L, K2, Nil, Ni2, NI, Ni,
oc WX analysis per AS.29.
{All electrodes that moet filler metal
GMAW? A528 composition requirements of B2L, G',
Nil, Ni2, N3, analysis per A5.28
General Note
+ Filler metals shall mect requirements of Table 3.1 in ation tothe
cotmpsitionl requirements listed above. The we of he sae type
(oF filler metal having next higher tensile srongth as listed in AWS,
filler metal specification may be used
+ Composite etal cored) lectroes are designated as follows:
‘SAWe Insert ltr "C>betwsea te letters" and"X," eg ETAX:
BCXXXNIL
GMAW: Replace the eter "S" with the ltr
(er°R.” eg, ESOCNIL
+ ‘Thistabl shal apply to ASTM A S88 and A 709 Grade $0
Note
1 Deposited weld meta stall have a hema composition the same as
that fr anyone ofthe weld metas in this able
and omit the et
6
Minimum Weld
Base Metal Thickness (1)!
in, fmm) in
18 [3] 10 3716 [5] inl ie 2
‘Over 3/16 [5} 10 1/4 [6 inl us 3
‘Over Ii [6] 0 1/2 [12] nel ye
Over 12 [12] t 3/4 [20] ine. v4 6
(Over 3/4 [20] 1 1-17 [38] inl a0 0
(Over 1-1/2 [38] t0 2-1/4 [37] ine. 38 10
(Over 2-1/4 [57] 10 6 [150] incl ie
Over 6 [150] S816
Notes:
1. For nolo hydrogen processes without probes calculated incom
formance with 33.2, equals the thickness of the thicker part
ined; ingle pass weids shal be used. For low-hydrogen proveeses
Ind on-low hydrogen processes established to prevent cracking it
Conformance with 3.5.2, T equals thickness of the thinner pat
Single pass rguiement does no apply
Eept thatthe Weld size nocd mot excced the thickness of the
thins part joing
Table 3.5
Joint Detail Applications for Prequalified
CUP T., Y-, and K-Tubular Connections
(see 3.13.4 and Figure 3.7)
Detail | Applicable Range of Local Dihedral Angle, ¥
A | 180° 135°
B | 150° so
© | 75% 30° | Noe prequalified for
D_| 40% 15° J groove angles under 30°
‘General Notes
+The applicable joint dtl (A,B,C, oD) fora particular prt ofthe
connection shal be detrined by the local ibe angle, wich
hangcs continously progressing around the Branch member.
+ The angle and dimensional ranges given in Detail A, B,C. or D
ince mest allowable tleranes
+ See Annex B for dftition of lea ikea angle, ‘SECTION 3. PREQUALIFICATION OF WPSs.
‘AWS D1.1/01.1M:2002
fied Joint
Table 3.6
ensions and Groove Angles for CJP Groove Weld:
‘Tubular T-, Y-,
and K-Connections Made by SMAW, GMAW-S, and FCAW (see 3.13.4)
Desai A Del B Deuit © Dewi D
Y= 180° 138" Y= 150° 50° s—30? | w= dor—1s?
End preparation (0)
max 0 ete 1)
win 10° or
45° for ¥> 105° ia
Feaw-s | Gmaw-s | rcaw.s | GMAW-s (Newe3)
swawt | Fcaw.cs | saws | FCAW-G Wimax.
FCAW-S
SHAW [ YBa, od
v4in,(6mmj] 1) L316. [5 mm]
forg> 45°
Fitup or oot sia
pening (R) tein Vin [Sm]
oa ism] fmm _| ferosase
GMAW-S [ U8in. (3 mm)
inf wiein, | Gin FCAW.G J 1/4in. [6mm]
(2mm | mm | inein | 116in ©) )38ia. (10mm)
Noniafor | Nominfor | (2mm) | (2mm) in (12mm
oe | ge i"
Tint neuded
7 60° for 40°; if move
ee be ws05° tse Detail B
7 FAY ifless 7
amin 4s ce nw
2 eisin¥
Completed
ce a 2% AS burned not
a exceed 1.75% aon
Sain 2 tysin ® for Weld may be .
L but aed not <0 built up
exceed 1.75%, thee this
Genera Notes
+ Tor GMAW-S soe 4.12413. These dts ae not intend for GMAW (spray tant)
{See igure 3.8 for minimum standard pois (ited thickness),
See Figure 39 foraltematetoe-filet profile
+ See Figure 3.10 for improved profil (se 2.20.66 and 2206.7),
Notes:
1. Othrise as needed to obtain rue 6
2. No prewulified for groove angles (@) under 30°.
5 Initial pases of back-up weld discounted until width of groove (Ws stficien fe assure sound welding the necessary wid of weld groove (W)
provided by back-up weld
‘These root dts apply to SMAW and FCAW-S.
‘Thase oot duis apply to GMAW: and FCAW-G.
68 ‘AWS D1.11D1.1M:2002
‘SECTION 3. PREQUALIFICATION OF WPSs
Table 3.7
Prequalified WPS Requirements® (see 3.7)
ow omawy
Variable_| Position _| Weld Type sMAW Single_[ _Parti_| Multiple | _FCAW?
Fillet 36 in. [BO mn]
Fla Groovel 4 in, [6.4 mm) 14 in, (64 mm) 18in, [82 mm}
axiom Root pase 316i, [4.8 mm]
Electrode Fillet 4 in. (6:4 mm) Tin. [6am]
Diameter | Her20nlT Groove 3/16in [48mm) | Reguies WPS Qualifaion Tex —_|'*™ B2mml
Verical [All 3/16. [4.8 mm [353 in. [BA mm]
‘Overhead [ Al 3/6 in. [48 am S164. [2.0 mm]
All Fille 1000 | 1200
Groove weld
root pass 7008
with opening _| Within the Within the
range of rimitea | FRE OF
Maximum Coa ee) | oy a aa
Cument | At Without opening | °Petation by ‘operation by the
pening she filler metal filler metal
Groove weld fil | spanufacsner 12008 smanfacirer
passes
cones Unlimited
cap pass
Fla 38in, [10 mm] 38in, [10m]
Maximum THerizoaal | $116, [8 mm) ae 316 in. [Sm]
Thorens [Neral 12 in [12 mm) Tin. {12 mm)
‘Overhead 516 in. 8m) 5716 in. [Sm]
‘Maximum '
Titres | a siin (sm | in United — | tin, mn)
Thickness 6mm)
Fh Sin. [10m timid Tain 2am)
‘Maximum 7
Ziéis. | si6in. | Dia
Single Pass | Horizontal si6in.[smm | 516% ee 12. asin. [10 mm]
Fillet Weld ue [smn] _|_[Simmj_|_ [12 mm)
Soe erent (2. [12 wm) 1 mm)
‘Overhead S16. [S mm] 16 in. [Sm]
Tatra
Sada spines 8m | span stings
7 allie | 31m pli layers | jctroes oF ven) Split ay
fximum | GMAW Split layer
nie P| caw) Split layers
i FaH Split layers | with andem | 1fw> Lin
Ws | orsawy | Any aver or ifw>5°8 | electrodes | 25mm}, | Note 5
in {16 mm)] if w> 5:8 in. | spit ayers
16mm)
Now
Tacept root ps.
5/32. [40 mm] for EXX 4 and low-hyrogen electrodes
53. See 373 forroquitement for welding unpaintd and exposed ASTM A 588,
4. Soe 3.72 for widh-to- depth imitations.
5. Inthe FH, o¢ OH positions for woutubulrs, sit
or 6 fe tbls,
6, Shaded area indates nonapplics
17. GMAW-S shall mt be nt proqul
es when he ayer wid w> S18. [16 mn. In the vertical poston Fr nowtubulars rte 8G
ayers hen the with w> lin [25 ma).
69 ‘SECTION 3. PREQUALIFICATION OF WPSs. ‘AWS D1.1/01.1M:2002
wit
oF ne—| - Li
J wm
woot L—
Figure 3.1—Weld Bead in which Depth and
Width Exceed the Width of the Weld Face
(see 3.7.2)
70 ‘AWS D1.11D1.1M:2002 ‘SECTION 3. PREQUALIFICATION OF WPSs
MIN LFOR
Eso7| €-1 | e=107"
HEEL < 60" ast | 1st [LARGER OF 1.51
OR 1At4Z
SIDE = 100" t Tat 151
4 SIDE 100-110 | 1it_| 161 1751
ZONE SIDE 110-120" | 12] 1.8 200
TOE> 120° + | _4at | FULL BEVEL
ever | pever | 60-90" GROOVE
SIDE ZONE
FOR ¥ > 120°
EDGE SHALL BE CUT
BACK TO FACILITATE
‘THROAT THICKNESS
SIDE
(CIRCULAR)
TOE
SIDE
(ox)
General Notes:
+ L= minimum size (see 2241.8 which may require increased weld size for combinations other than 96 ks! [250 MPa] base metal and
70 ksi 485 MPa] electrodes).
+ Root opening Oto 3/16 in. (5 me] (see 5.22)
+ = 18% min. Not prequalified for under 30°. For 6 < 60°, los dimension (Table 2.8) and special welder qualfeations (Table 48) apply.
+ See 2.28.12 for imitations on
Figure 3.2—Fillet Welded Prequalified Tubular Joints Made by
SMAW, GMAW, and FCAW (see 3.9.2)
a ‘SECTION 3. PREQUALIFICATION OF WPSs.
‘AWS D1.1/01.1M:2002
Legend for
ures 3.3 and 3.4
Welding processes
'SMAW — shielded meta are welding
GMAW — gas metal are welding
FCAW — flux cored metal are welding
SAW — submerged are welding
‘Symbols for joint types
B— but joint
C— comer joint
T—T-joint
BC — butt or comer joint
TC —T- or eomer joint
BIC — butt, T, or comer joint
Welding postions
‘Symbols for base metal thickness and penetration F— fat
P— PIP H— borizontal
L— limited thickness-CIP V— vertical
U— unlimited thickness-CaP OF — overhead
‘Symbol for weld types
1 = square-sroove Dimensions
2 — single-V-groove
3 — double-V-groove
4 — single-bevel-groove
5 — double bevel-groove
6 — single-U-groove
7 double-V-zroove
8— single-Fgroove E.E).E;
9 — double-I-groove
10 — faresbevel-groove
R= Root Opening
6, B= Groove Angles
= Root Face
= For Usgroove Radius
8,81, 8,5 PIP Groove Weld
Depth of Groove
PIP Groove Weld
Sizes corresponding to S, 8, Sp. respectively
‘Symbols for welding processes if not SMAW.
Joint Designation
S— SAW ‘The lowercase letes, ea, b, cet. ate used to differentiate
—oMaw ‘between joints that would otherwise have the same joint
F—FCAW designation.
Notes for Figures 3.3 and 3.4
Notes:
1, Not prequalified for GMAW-S nor GTAW (refer to Annex A).
2. Join shal be weldes trom one side ony
3. Cyclic load appicaton mits these jos to te horizontal welding position (see 227-5)
44. Backgouge root to sound metal before welding Second sige
5. SMAW detailed joints may be used for prequalified GMAW (except GMAW-S) and FCAW.
6. Minimum wel size (E) as shown in Table 34. Sas specified on drawings.
7. Illt welds are used in statically loaded structures to relnforce groove welds in comer and Tons, these shall be equal oT
10.
",
2
butneed rot exceed 38 in. (10 min), Groove welas n corner and Tints of cycscally loaded structures shall be reinforced with flied
‘welds equal to T,/4, bt need not exceed 28 in. [10 mm)
Double-groove welds may have grooves of unequal depth, but the dept o the shallower groove shal be no less than one-fourth of
‘he thickness of the thinner par joined.
DDouble-groove welds may have grooves of unequal depth, provided these conform tothe limitations of Note E, Also the weld size
{apis niga to each groove
‘fentation ofthe two members in thejcints may vary from 135" to 180" for butt joints, or 45° to 135° for comer joins, oF 45° to
Ber ior Tyan
For corner aits, the outside groove preparation may be in either or both members, provided the basic gove configuration Is rot
changed and adequate edge Gistance is maintained fo suppor the welding operations without excessive edge melting.
Weld size (€) shall be based on joins welded fish. ‘AWS D1.11D1.1M:2002 ‘SECTION 3. PREQUALIFICATION OF WPSs
‘See Notes on Page 72,
‘Square groove weld)
Sanat)
is
= 7 penececsnent wet ve
aja No Toushance
Base Metal Thickness Cela
eames Taras samme
ed ae FaDemies | Asrtup | ‘welt |wes sae
Feces | oocgrawn | ts | ts | Rosopong | (tn Siz) | nity | Penton |") | news
a TT CA
san 7. ;
erie | wm [—[aeBnn | owe fan | m | & [ac
Reeaegere TT
Brac
am,
e,+e:musrwor exces ST! len
Base Metal Thickness Goce Erornee
eae Tana soma | toa
vesting | sont Fataniee | aatiap | ed | wean
eens | oedirawn | ts | to | Rowoponna| Gee ateny | cowi’y | Posten |r| naws
th 3,
aww [ore | vm [| ae | oreo | ae f a [om | s
Figure 3.3—Prequalified PJP Groove Welded Joint Details (see 3.12) (Dimensions in Inches) ‘SECTION 3. PREQUALIF
ICATION OF WPSs ‘AWS D1.1/01.1M:2002
‘See Notes on Page 72,
‘Single-V-groave weld
Buon)
Comrie)
——— Groove Preparation
Udy [oper Toerarces a
wading | sot Towra” | Asoatiee | Asritup | acing [Wet Size
Proces | vesnaton | tr _| Te | croove are | (0 212) | (e032 | Pontos |" IE) | Note
Toaams | se a
sua | scee | umn | u “oe | ne | ow | os [Fee
soe: | aioe
Dein] a6
caw | sceace | umn | u bicom |bercinome |p my ee) cae
odie | aioe
20. | stn
saw | ecers | meme | u weo | “Hn? |e | 5 [zen
sot | ios.
Doubie-V-groave weld (3)
Burt joint (B)
Sa(Ea)
Base Metal Thickness Gece Eroraeee
ee Serene Root Opening ae Allowed Total
weting | sont RoxFacs” | AsDatiee | Asritup | (ang | Wel Sze
Prose | vesnaton | Tr _| Te | creove are | ow'st2) | (coe | postions [ED | Notes
S60] 08,76 cos
ete en |= puto eaereme |) ear al ferean oe
soto |store
Téa Bae
aww | eescr | tamn | — Meo] eine | an | sess | HSE
st | ios
ei eres
sw | eras | sam | — eo | “ane, | oF | see [aoe
st | io!
Figure 3.3 (Continued) (Inches)
4 ‘AWS D1.11D1.1M:2002 ‘SECTION 3. PREQUALIFICATION OF WPSs
‘See Notes on Page 72,
‘Single-bovelgroove weld (4)
Sanne)
selats
‘Comer joint (C)
Base Metal Thickness cots Erepaaeon
eg eee]
eee Se ore9 | coaaall aura oaeel ease
M8 | alin | ts | va | ceo | OES [ cei | AS [S| ee
ped min ‘unlimitec 1
ant Jercrsct] ven | u ins | I. vor | ee
elena eee la ee eect ie
shale
Doutie-bavelgroove wold)
Butt joint (B)
Tae)
merle (©)
Base Metal Thickness Soo Eepeeen
(= unlinted) | got Opening Tleaneee Atowed | Total
Wotdng | Joint Roctece’ | AsDaaied | ASFIUp | Woldng | Wel Sze
Process | pestnaton | Ts | Ta | croove angle | (ese 2120) | (eeeart2%) | Postons | Er*E0 | Notes
in, -0 | 18,176 3,43, [887
ow | erces | stemn | u sniniod | “sige” | oan | Sit: | Se:
Some | sovss ta | Ot
we,-0 | v8.6 [EH [SS | ae7,
ouaw | ercesce | szmn | u snimiod | “Siae Sas] 810
07,0" Mode eae leat
20
saw | topss | aumn | u seo | ses [828
+10", -0" 7
Figure 3.3 (Continued) (Inches)
15 ‘SECTION 3. PREQUALIFICATION OF WPSs. ‘AWS D1.1/01.1M:2002
‘See Notes on Page 72,
‘Single U-groove weld @)
Bunort
Comet)
——— Grove Preparation
(US vnimtos) [Roo penne Toerarces
Roa Face towed
weding | sot eovelRades | asbaaiee | asriup | dng |e ze
Froses | oesgnaon | Ts | Te | Groow ange | (re at29) | (ota | Footone |" "fE) "| Nowe
Tin6 <0) 918,76
sua | see | umn |v we | ame] ow | os [aes
sora_|_ iets
6-0 | 8a
cua ta | eine 126
cuw | scescr | umn | u ww | ame] ow | os [8B
sot
Fa
eee 23 ss
Soe.
Dake gore wa TY
Batinet @)
oe Preparaon
Base Metal Thickness S Pe
{US vimod) | Root png Taare
Roa Face Atowes | tt
weaing | Joint bvcrasts | asvemies | asriup | cary [wee Sze
Prose | oesgnaon | Ts _| Te | Groomange | (te 129) | oo3'a | Peotone |(E1°E:) | Nets
6,9] 8-8
Mea” | "ine ws: | 869.
sua | eer | tama | — wy | ae | ow | ses, [88
Sore | dot
Sie. -0 Po, a6
cua toe” | "eine vs, | 18s
gw | eerce | smn | — we, | ame | ow | ses, | He
Soe. | sions
20. | se 0
vino | “tne .
saw | cers | aume | — wh | ate |e | ves: feet
sora | ie!
Figure 3.3 (Continued) (Inches)
16 ‘AWS D1.11D1.1M:2002 ‘SECTION 3. PREQUALIFICATION OF WPSs
‘See Notes on Page 72,
‘Single-Tgroove weld (@)
Butt joint (B)
Treat (1)
Comer joint (C)
Base Metal Thickness ——_
(U= unlimited) | Root Opening Tolerances
Root Face ‘Allowed
welding | Joint BavelRacus | AsDetaies | Asritup | Welding | weld size
Process | Designation % Te | Groove Anale | (see 3.123) | (6003123) | Positions | (E) | Notes
7in6,-0 | +18, 176
. +U,"0 in6 5.8,7,
smaw | Tops wsmin | ean ee al a | Sea
soja | +1075
+116, 0 | +18, 1718
a +0 iN 5,8,7,
smaw | acre vam | u a ae a s |S8r
Ho | +0
FTG, -0 448, 1716
cuaw . +u, 0 sine 1.6,7,
Faw | TOPSGFY | amin | U 14,0, a6 a S| to
soa | +1075
6,0 | 08, 16
cMaw = *U,-0 #in6 1.6.7,
ircaw, | oc ee-chee)| seme | +14,-0 a6 a S| toa
soo | +t0%-5"
20 -It6, -0
; +0,-0 6,7,10,
saw | topes: | 76min | u cues F s A
+10") 20"
20 +1it6, 6
5 +00 ante 6.7,10,
saw | cress | ztemn | u ola, ae F s ui
soo | 10",
“Applies to inside comer joints.
“Apples 0 cuside comer jon
Figure 3.3 (Continued) (Inches)
n ‘SECTION 3. PREQUALIFICATION OF WPSs.
‘See Notes on Page 72,
‘AWS D1.1/01.1M:2002
Doubiesr-groove wold (@)
Sane
sae
‘Comer joint (C)
Ne ® '
; =
batts
Saree
Base Metal Thickness . paral
sam opens | are
ae saoes | ts
vosny | srettets | peomas | serray_| S$ [ult
Mets |oadtten | vs | [Baan | anno | tetas, | A EES] noe
peed sets
ou lcm Ee valine
Peaw [ercre-ces| tzmin | U #118, -0 ar] StS | tot
oo
le ea wis | BR] es [ous fee
ai a
aoe oaeee eee oe +14, 0. £116 : SiS | 0,1
“Applies to inside comer joins.
“Applies to utside comer joints
Figure 3.3 (Continued) (Inches)
8 ‘AWS D1.11D1.1M:2002
‘SECTION 3. PREQUALIFICATION OF WPSs
‘See Notes on Page 72,
Flare bovel groove wold (0)
Butt joint (B)
Treat (1)
Comer joint (C)
Base Metal Thickness Ketel
U = unlimited) Tolerances
s ) | Rot Opening Allowed
welding | Joint RootFace” | AsDetaled | ASFIUp | Welding |Weld Size
Process | Designation | Ts Ts_| Bond Radius" | (see 3123) | (6003.12.3) | Positons | (E) | Notes
sne,-0 | +78, 176
a6 ™ tuo | uae sty |s,7,10,
SMAW | BTC-PIO | min | UY | min -0,4Not- | “0, snot td e fa
Uimted | Limites
wie,-0 | +118, -196
maw 36 % wu-0 | su, an6 sty | 4.7.10,
Foaw |BTOPIOSE| ig | | in -0.4not- | 0, snot te] e |
Limited | “Limites
20 +1716,-0
we | 42 +0 | u,-in6 on
saw | TP10S | min | min | NA 0, tno. | “0, iNet c ate |e
Limied | _Limites
“For cold formed (AS00) rectangular tubes, C dimension isnot limited, See the folowing
Effective Weld Size of Flare-Bevel-Groove Welded Joints. Tests have been performed on cold formed ASTM A500 material ext
ling ae" dimension as small as T, with a nominal radus of 2. As the rads increases, the “c" dimension also Increases. The comer
curvature may not be a quadrant ofa cic tangent tothe sides. The comer cimension, c" may be les than the radius of the corner.
Figure 3.3 (Continued) (Inches)
” ‘SECTION 3. PREQUALIFICATION OF WPSs. ‘AWS D1.1/01.1M:2002
‘See Notes on Page 72,
‘Square groove weld (7)
Butt joint (B)
fee Secor
ALL DIMENSIONS INram
Base Metal Thickness cra reralee
co) =) a Allowed
susing | sn Tabsuies | AFIGm | iy | a se
BEES | oeiton| ts | te rosomwire| auSie | cesta’ | ress [ES | ee
su eee | onm |—laetan| 20 | 2 |» | & | es
3
‘Square-groove weld (1)
sant
«,+€,musrnorexceso 21
oe Fe
Base Metal Thickness . paral
uemanae vom] vay | ta
ving | st Faveases | eran | MONS | nl
B88 | oesiton| restopena | ae SES [ chet | SMBS ET | pee
ih 3,
cw | cow | orm |—| nee | 20 | 2 | mw | | s
sure 3.3 (Continued) (Millimeters)
80 ‘AWS D1.11D1.1M:2002
‘SECTION 3. PREQUALIFICATION OF WPSs
‘See Notes on Page 72,
‘Single-V-groave weld
Buon)
Comrie)
a ee
ALL DIMENSIONS en
——— Groove Preparation
Udy [oper Toerarces a
wading | sot Towra” | Asoatiee | Asritup | acing [Wet Size
Proces | vesnaton | _tr__| Te | croove are | (0 212) | (e032) | Pontos |" E) | Notes
T= Oneg | go oe geo noe
sma | scer | omn [ul fim | io | “i a | os [ase
oo" | sto | oe
Oa
aww | ecece | enn | u pode ee am | os [tee
woe | ace
2. Pe
sw | ecers | timo | u sino r | s |zew
soi | ad
ed)
Butt joint (8) S2(E2)
[AL OMENSIONS IN mn
Base Metal Thickness Gee Erne
aaa Root Opening Tolerances Allowed Total
wecing | Jit RoaFace’ | Asbaiee | Asriup | Wedny |Wolt Sze
Process | oesgaton | Ts __| Te | croowarge | (ce 129) | oo | Poatons |E1°E.) | Nets
dP nee
sua | ees | mn | — S| a | ses [5%
soi | ae
72-0
cua % ve, | hae
cmw | apsce | tamn | — Rey wm | ses, | ¥8
Fa
aw | ers | 20mm | — wo Fr | are [enw
ae
Figure 3.3 (Continued) (Millimeters)
81 ‘SECTION 3. PREQUALIFICATION OF WPSs. ‘AWS D1.1/01.1M:2002
‘See Notes on Page 72,
Shei rarer WOR)
aunjont@)
od
‘Comer joint (C)
ALL DIMENSIONS en
Base Metal Thickness cots Erepaaeon
Umea)” [5 opaany Terence a
vieing | sit Rosace’ | pbaaies | asFiup | Qicdmn |welsze
Prose | oesgnaon | Ts _| Te | cwowande | Geeaias) | Geesizy | Postone [Key "| Nowe
Ro a0 | a2 258
sua | eroee | ou fu] sfomn | aninaog a | ss [330
coe | ana
a FHS
cau
cuw Tercescr| —omn | u ies ra
Fa
saw | ropes | timo | u wieo r [os
soa
Danae aaa wad)
Butt joint (B)
omit)
Comat)
ALL DIMENSIONS Wen
Base Metal Thickness Soo Eepeeen
(= unlinted) | got Opening Tleaneee Atowed | Total
wing | Jot RaaFace’ | Asbaaies | asriup | tang [Wel Sze
Process | pesgaion | Ts __| te | crime Ange | Greases) | cesta’ | pontans |'E7E) | noes
a 375, [582
cm | oroes | emn | u wnt a | Ses [880
+10", 0", +10", 5" nid W
92.0 a CE
sua | eroescr | t2mn | u wrt Se] 80
07-0" LOH Aol
ra
saw | rors | 20mm | uv wo | ses [578
+10", -0" 7
Figure 3.3 (Continued) (Millimeters) ‘AWS D1.11D1.1M:2002 ‘SECTION 3. PREQUALIFICATION OF WPSs
‘See Notes on Page 72,
‘Single U-groove weld @)
Butt joint (8)
Comer joint (©)
ALL DIMENSIONS IN mm
Base Metal Thickness cuore Eryn
(Us uimted) | Root Opera Terence
a Face towed
woting | soit sovelRaces | Asogaice | Asritup | Woting [Wot Size
Proses | vesonaton | __t,__| Te | Stove are | (ee 212) | (eee | Pontos |G) "| Note
20 | 32
smw | sces | omin | u v2 a | os 288
soe
sa
cua wo 120,
cmw | eceecr | 6mm | u wo a | os [3%
ste
ry
‘ wo
saw | scecs | tim | u a r | os few
soho
Dae Ugaoe wd
Batinnt O)
AL DMENSIONS I mn
cove Pepraion
Base Metal Thickness 7 a=
(Us enimtes) | Root pera Torarces
Roa Face stoned | Tol
weting | Jit ovelRacis | Asdaiee | Asriup | Waking [Wel Size
Proce | vecnaion | Tr _| Te | eoveance | (oe tz) | (eee | Pustine [1 *ED | Note
dP
sua | per | t2mn | — wo | “2 a | sis, [888
se | ae
a
cua a3 | os, | 689.
cmw | perce | tamn | — v8 2 a | sis | oS
sie | ws
7 7a
saw | cers | am | — we | 8 | ses foo
se | ade
Figure 3.3 (Continued) (Millimeters) ‘SECTION 3. PREQUALIFICATION OF WPSs. ‘AWS D1.1/01.1M:2002
‘See Notes on Page 72,
‘Single-Tgroove weld (@)
Butoent®)
enn
‘Comer joint (C)
ALL DMENSIONS 1 mn
Base Metal Thickness cuore Eryn
(Us uimted) | Root Opera Torna
Roa Face ‘ones
woting | soit sovelRaces | Asogaice | Asritup | Woting [Wot Size
Process | pestraton | Ts | Ta | Grooveange | (ese a120) | (eseart2a) | Postine |G) | Notes
20 | 32
suaw | tore | onin |v 22 aw | os |&@z
soe
sa
: wi-9 5.7,
suaw | sore | min |v wo a | os {82
soo
sz
cone : uo to,
GMAW | Tope.cF 6mn ju oy Al S| ao
stoic | a
gees
caw 7 2 19.7
ew | eceecr| —emin | u 2 aw | os [ter
ss
saw | ropes | timn |v r | os en
saw | cress | tim |v r | os fone
“Applies to inside comer joints.
“Apples 0 cuside comer jon
igure 3.3 (Continued) (Millimeters)
84 ‘AWS D1.11D1.1M:2002 ‘SECTION 3. PREQUALIFICATION OF WPSs
‘See Notes on Page 72,
Doubiesr-groove wold (@)
Butt joint (B)
Treat (1)
Comer joint (C)
ALL DIMENSIONS IN mm
ove Peparatn
Base Metal Thickness 7 es
‘U'Svmimtos) [Roo Gpenra [____Torarcs
Reet Pace stones | Ta
wen | Jot sovenaces | asveaiee | asrtup | wedny |Welr Sze
Process | pesgnaton | Ts __| Ts | Groene | Geos) | oosd'y | Pentre |1E°E) | Noes
22 | 567
suaw | arcex | tania | u B | a | ses | Be
7 ‘"
cuaw : vse | 47
caw lerces.cr| oma | u a | ses | 8
: _
sw | cease | aomin | u | ses: | 4%
0s
"2
2 ws, [oz
‘SAW Pas 20min u 2 ‘i SiS | 0,1
10
"a0
‘e os, [Ore
saw | ress | 20mm | u 2 | ses [8%
a0,
“Applies to inside comer joins.
“Applies to utside comer joints
Figure 3.3 (Continued) (Millimeters)
85 ‘SECTION 3. PREQUALIFICATION OF WPSs.
‘See Notes on Page 72,
‘AWS D1.1/01.1M:2002
Flare bovel groove wold (0)
Butt joint (B)
Treat (1)
Comer joint (C)
ALL DIMENSIONS IN mm
Base Metal Thickness Rad
(U=unimted) Tolerances
fe ) | oot Opening owed
Weng | Joint RootFaoe, | AsDeiaies | ASFRUP | Weng | Wels Size
Process | Designation | Ts Ts_| Bend Radius | (oe 312.3) | (6003.12) | Positons | 1) — | Notes
aco 2-0 32
5 a mo | woo | wie sty |5,7,10,
smaw | BtoP10 | min | Y | min 5 ino | -osnor | MM | gt | te
c= min | Tinted | “tinted
fe, | 22 | 32
cuaw 5 ty] tsmn | oo | aie sty | 4,710,
Foaw [BTCPIOSE in | Ul mn | at, -0,tNo | oso | AN | gt [ae
c= St min | Linted | “tinted
neo) 20 20
2} 2 mo | wo | sue sty | 10,
saw | TRIOS | oon | min | NA IT, -0,4Not. | 0, Not : es | 2
c= min | “Limted | “Lines
“For cold formed (AS00) rectangular tubes, C dimension isnot limited, See the folowing
Effective Weld Size of Flare-Bevel-Groove Welded Joints. Tests have been performed on cold formed ASTM A500 material ext
ling ae" dimension as small as T, with a nominal radus of 2. As the rads increases, the “c" dimension also Increases. The comer
curvature may not be a quadrant ofa cic tangent tothe sides. The comer cimension, c" may be les than the radius of the corner.
86
igure 3.3 (Continued) (Millimeters) ‘AWS D1.11D1.1M:2002 ‘SECTION 3. PREQUALIFICATION OF WPSs
‘See Notes on Page 72,
Sane gone wa
Ste
Be TT TT
TT
t
rer oe
f
bite
Base Metal Thickness | ears Espen
wu Tolerances Allowed Gas
surg | sn Tadaaies | Aram | f0ily | aetna
BSS | owtion| 1s | ts [rosommna| aes | cS | SUSE | EER ae
ea arc Ee
heated Cita 4 max u +1116, -0 +114, 1716 Al = 5.10
ai : a
Same gone wT
sate
sncxsouse
ee)
2s
i
a
lL.
Base Metal Thickness uae repo
uh women | any | con
wang | set Tebasies | Aram | Oy | aetna
BS | owtion| ts | ts [rostomenna| See | cet | SUSE | SEC | nae
cu | eae | wm f—] re | vineo fous | om | — [ass
saa : a
BEY [exwor | sone [—[ Roose | vine [rece | a | aRR [aac
Sess} aera — a
Sav sucs | —s8nar |= 2 — bane} | =a
Figure 3.4—Prequalified CJP Groove Welded Joint Details (see 3.13) (Dimensions in Inches)
87 ‘SECTION 3. PREQUALIFICATION OF WPSs. ‘AWS D1.1/01.1M:2002
‘See Notes on Page 72,
‘Square groove weld)
Tot) N.
Comer joint (C) ps
BACKGOUGE
Base Meta Thickness Kad
(U= unlimited). Tolerances ‘moves | cas
Welding | Joint ‘As Detaled | ASFILUp | Welding | Shielding
Process | Designation Ts Tz | Root Opening | (see 2.13.1) | (s0e3.131) | Positions |torFCAW | Notes
smaw | Tou | tema | +1t6,-0 | e1716,16 | an — |as7
AW 7 > Wor
SHAW Trcic | vema |u| R=owv8 | +116.-0 At | ng [147
‘saw | Touts | seme | U | Reo 2 F Smear
Single-V-groave wold Tolerances
Butt joint (8)
“As Detaled | As FILUP
(see 3.13.1) | (900 3.13.1)
6-0 | 4, 6
Ho" [10
‘Base Metal Thickness
(U= unimited) Groove Preparation ‘Alowed | | Gas
welding | Joint ‘welding | Shielding
Process | Designation T T, | Root Opening Groove Ange | Pestions | for FCAW | Notes
A = [a0
smaw | BU28 v - von | — | 8.10
Fv.on | — | 5,10
F.V.OH | Required | 1.10
ouaw
GMAW | p.u2e.oF v = F.VOH | Notrea. | 1.10
F.VOH_| Notrea | 1.10
SAW | Bias | Pmax FE = [7
‘saW | 62S vu = F = [710
Figure 3.4 (Continued) (Inches)
88 ‘AWS D1.11D1.1M:2002
‘SECTION 3. PREQUALIFICATION OF WPSs
‘See Notes on Page 72,
‘SingleV-groave wold
Toone
comer)
‘epaaies | ase
a (sce 3.13.4) | (see 3.131)
ee TT
wy sa oa
ys
8
Te
sao me
usm cena pt fiowes | cee
voting | set frei | siadeg
BSCE | veiiion | T.| evn hago | Pent | TEESE | te
af
su | cum | ou fu ener [=p
rier —=—few
WOR [Reged |
cae
aww | cursor | ou | u : Euorfiwee Lo
¢ Econ [wares [11
sai ees [aa 7 ep
a : p=
SraSaTE Tee
Bion
Base Metal Thickness cuore Erepaeeon
v ed) Root Opening ws Allowed Gas
voting | Joe wae? | eoaaies | moray | (ling | stig
Process | Designation Te | Groove Angle | (see 3.13.1) | (see 3.13.1) | Positions | for FCAW | Notes
nro ie] neo] sie ia
cw | ex | uv |—| too | ames |i | ow | — [aa
sae_| Ns
Sine o} ie
ow [ouzce | ou | Thee | relied | ow | NL, [a0
+10", 0" +10", 5° ‘a
owrizier | —
aoso, | -tns.-0
caw | sizes fowrtw rie] — of eke | oe | | aw
io) ails
oer tizie2| —
Figure 3.4 (Continued) (Inches)
89 ‘SECTION 3. PREQUALIFICATION OF WPSs. ‘AWS D1.1/01.1M:2002
‘See Notes on Page 72,
‘SingleV-groave wold
Comer joint (C) MN,
Cp BACKGOUGE
Yo
ty
A
u
oe Preparaon
Base Metal Thickness 7 Pe
eaters) Root Opening —— Allowed Gas
wading | Jot RoaFace” | AeDaaiea | AeRtup | (waking | teing
Proce | vecraton | Th cron kre | Gee i3) | Gees | posto [FCA | Noes
R008 | 18,0 | iMG -16 aa
smw | cus vu ful ects | AAS | Mitte | on [= 145
Soete_| ums
Sine.-0 Ps =18
owl oucr | ou fu Sine.-e | Mattes | an | ot | a7
foscat_| Sos!
ane
sw | cums] ui |u worm | vue | oe | — fant
ciate | sit.
Doe y goo wed Tose
Banco)
fe Saied| As FAUp
poco (083%) | oe 843)
Rew [a=
=i =0
10%
ae ower oaelaanco
pacer | SMAW. 20 +178,
Baca ea Tose
a yoo repeaton
wv ed) 7 = Allowed Gas
weting | Jit Goon | weting | sheting
Preces | Oesgraion | Tr __| T: | eatopening | Rootrece | rg | Postons_| frFCAW | Noes
7 Tow te A =
saw | 9use | spore | — Toe Eon = “88
Teck Totes Evon [=
v
saw | euses | space | — room fara] F = [een
Teck
Figure 3.4 (Continued) (Inches) ‘AWS D1.11D1.1M:2002 ‘SECTION 3. PREQUALIFICATION OF WPSs
‘See Notes on Page 72,
oe
ee
S81 = 2/3 (T,- 144)
aera
Base Metal Thickness S sr
emu =r
om fees
yosing | set Bsa aa jrabsanal| prareastl| festa || cae
BS | oaitlon| oe eel Pee eee
swaw | 6. neon | seo | sea a | — |*5e
Berle | tees [powers
eee |e wee | |e
oT) ie
cae
bam | aR
= ae
: a
ay ke RK
rcruoa rasa
eee | ees lier iso sspatalenioe|| ete frm
oom
corgl Gees eeoea | ees
Figure 3.4 (Continued) (Inches)
91 ‘SECTION 3. PREQUALIFICATION OF WPSs. ‘AWS D1.1/01.1M:2002
‘S00 Notes on Page 72,
Sige bever groove wad) Taro
Tem
Sierra) TAsDaated | _ASFIUp
(00 3.13.1) | (980 3.13.1)
6,0 | 8, 176
107-0" | +107, -8°
Base Noial ioe
‘US umaedy rove Prpeaon ‘atowes | cas
wing | sot tiecing_ | sting
Proce | pesonaton | Tr | Ta | Rootopenng | Groow ange | Penvons |frCait| Notes
a a | [eam
swan | rou | ou fu aie
es ea
A
= ian | Recuiea | P70
cay coe TH
cu brcuscr} ou | u ona F | note, |
nas 17.10
ones ar _| woes, [7
aa 79,
sw [reues} uv |e orm rn
Shel borer gor wT)
Buna) Te
L
nf
Ink BACKGOUGE
Base Metal Thickness. Stowe Prenseae
(= unlined) | Root Opening Tienes Alowed | _ Gas
wing | sot aaFace’ | Asbaaies | asriup | tradhy | sheng
Process | Designation h Ta _| Groove Angle | (see 3.13.1) | (see 3.13.1) | Positions | for FCAW | Notes:
suaw | eu vu [Jaro | sme | ve | a | — [25°
wo | Tane20 | Naltnaed
SHAT rowse | sine.0 S waa
Foaw | 8-U4b-GF u - 45° 10", -0" 10", 6 a required 40
a ee
sw sues} uv |v wove | ‘tie | e | — |aaw
ite | ats.
Figure 3.4 (Continued) (Inches) ‘AWS D1.11D1.1M:2002 ‘SECTION 3. PREQUALIFICATION OF WPSs
‘S00 Notes on Page 72,
‘Single-bavelgroove weld A)
Treat (7) N
Comer joint (©) eS
BACKGOUGE
cove Preparation
Base Metal Thickness - paral
eaters) Root Opening Tolerances Allowed Gas
wading | Jot Raaace’ | Asbaaiea | AsFtup | dna | sheng
Pte’ | oecton | Ts crore digi | (ee38a} | Gow | pestans |iorrAW | Notes
cuaw | rove |u| v| now | veo | nea] a | — [fed
core | sine-0 | Natnged
ou rowye | sins.co | Noxarme wah
Ba frouwer| vu fu asi | tone | MOMS [a | RS [ya
aes
sw [roues| ou |u Pen ere eo eae
foes
Doub bareraroove we) Tena
Binion) 7
Tjoint (T) iS ‘As Detailed | As Fit-Up
Cameron) Geoatany| oostsy
eee ax | Ha
Teneo a8
i oe
v “48,0
Croove Preparation a
weitng | Jot Gow | Weting | sheng
Freces | oesgnaion | Tr __| T2 | eatoperng | roatraco | gio | Poston | ferFCAW | nos
a
eu | sme [ul rem | tow lana] am Saks
Tack
a571
Maw : nem | teow [axa] at aH
tousa | Space= | u a
W4xR 45,7,
a-se | sow fa-w| nov | — [tie
4
Figure 3.4 (Continued) (Inches) ‘SECTION 3. PREQUALIFICATION OF WPSs. ‘AWS D1.1/01.1M:2002
‘See Notes on Page 72,
Doutie-beve-groove weld (5)
Butt joint (B)
LW BACKGOUE
anh
Base Metal Thickness =
imi Tolerances
a 8) | Root Opening = ‘Alowed | _ Gas
Welding | Joint RootFace | AsDelaied | ASFIUp | Welding | shielding
Process | Designation % Ts | Groove Angle | (see 2.13.1) | (eee 3.131) | Postions |forFCAW | Notes
Fine, 0 | +6, 18
ww |e Flows | 16-0 | Notwnted | 245,
sh U5 v - aapea | qaprtor — | eho
a5 “
Fig, 0 | 6-18
cuaw wows | +4716,-0 | Notiimited Not | 1,3,4,
Foaw | B-USGF a - a+B a+B AN | requires | 8, 40
soa | stor
Doutie bevel groove wold
Toit (T)
Comer joint (©)
roove Preparation
‘Base Meta Thickness & =
(OF untinted) | Root Opening Mild Alowed | _ Gas
Welding | Joint Root Face. | AsDetaied | ASFIUp | Welding | Shielding
Process | Designation t Te | Groove Angle | (see 3.13.1) | (se03.13.1) | Positions |forFCAW| Notes
45,7,
coe | eee ie U | Reon | s6,-0 | sv6,-ve | eae
wove | +7t6,-0 | Notimited a
Maw s0",-ar | st07 5 no] 540
GMAW | To.us.cF v u ar | petites | 8,
R=0 w vate, 0 ae
saw | TOUSs v u | teatemax | +0,-316 | s1t6 F - (476
asco | st -0 | +105" :
Figure 3.4 (Continued) (Inches) ‘AWS D1.11D1.1M:2002 ‘SECTION 3. PREQUALIFICATION OF WPSs
‘See Notes on Page 72,
Single-U-greove weld (6)
Butt joint (B) =
omar) Aedaaies | A FOp
Geena) | gost)
Re 76-0 6,=18
0"
Tot Lited
sD
Base ial oes
US uaedy rove Preparaon stones | can
weding | sot Groove | Root] Bevel | wocing | sheting
Prost | oesgnaton | Ts _| Te Root pening] ‘angor|Face_| Radin | Poston |trFCAW| Note
Roeser [Te [| a} fae
cue om [Reo [a=20" | (a1 [14 FLOW = 4.5.10
uw to te feu > oa | — [8s
cus v fu eae
01 reve [eam | ron | — [*%
San EEE] oA ee remem | at fis Pee
Feaw | cusor | _u wo eve [=i [at | nota [ MASP
Doki D gone wT) Tasanaes
Binion) cee
7 Wp
BACKGOUGE | (see 3.13.1) (see 3.13.1)
1 FoeBUT an BUTE
Re | v6
a= o107, 0" | +1075"
1/16, 0 | Not Limited
14,0 sii16
For UTS
=e
ae
Basotetal Tatras
una cove Preparation
ew ea 7 * Allowed Gas
wecing | Joint Gove | Reet] Seat | Weicng | sneidng
Process | Designation al - Angle Face | Radius | Positions | for FCAW| Notes
1-18 a |
sw | eur v fe
f=08 ron | —
Sua 7 Wat
CUT T eurcr | ou | — rave [rave | a | hit
saw | urs vu f= a
Figure 3.4 (Continued) (Inches)
95 ‘SECTION 3. PREQUALIFICATION OF WPSs.
‘See Notes on Page 72,
‘AWS D1.1/01.1M:2002
‘Single-Tgroove weld (@)
Butt joint (B) 1 w F
'
Tolerances
“As Detaled | As FILUp
(e0e3.13.1) | (see 3.13.1)
Ree 0 | 6,18
soo | a0
160 | Wet Lined
pi. uaa | a6
DoT ta
xoKaouse
Basta Ticks
‘US umaedy rove Preparation ‘ones | cus
wading | sot ost] Groove | Root | Bevel | Wesing | sheting
Process | pesgon | _ Tr | te | opuana | noe | Face | roa | rosters |trPcait| notes
saw | ee vu fe (8 a | — [ee
cua 734
een geo mue = 8 | notre | P85
3a
sw [ews | uv fule won| “Mie | rae | oe | — [oat
S610 | ots
Tage arco wo Tame
Toint (T) =
ert) py Aedaaled | ASAUp
teeea2)_| oo)
encxcouse [Reine -0| rim. =18
. Ee
' 6-0 | Wa Ud
| uaa [a6
1
Te Ss
ne
Base etal Tones
‘Unies roove reparation saones | coe
wedng | Joint Rast] Goove | Root | Bevel | Waring | shettng
Prose | vecorason | tr _| Te | opwang | ‘ange | Face | raaus | Postine [treca| Note
R=oo1m [ana | ew [rae] a | — | aes
suav | rouse | ou fu Jaw
Reowr [ana | mm [rae | non | — |e
AT Te wa a7
SW Trcussar | uv |v [Reowww [anor | rw [reas | wn | NR | ha
0] wa -0 a
saw | rouses | ou |u| retin | ove | Mie’ | 38] oe | — [sts
ane | S620 ios
Figure 3.4 (Continued) (Inches)
96 ‘AWS D1.11D1.1M:2002
‘See Notes on Page 72,
‘SECTION 3. PREQUALIFICATION OF WPSs
Dane Taoare waa) Tasanaes
Barnet) 1h
: Aedeties | _AFUp
i eel Geena) | woos)
= R= +116,-0 | +1/16,-118
Sioa oo
\, 16-0 | Na Uae
veo —[ a8
at
acKsoUGE
Bas tal Tce
‘Us evn Groove Preparation saonea | coe
wecing | Jot Rat] Gove | Root | Bove] Woiiny | shetdna
Prose | oosgnaon | Ts | Te | oponna_| tngu|Face_| Radin | Postons [trECaW | Note
cmw | ove ae eee me
aT wa
aw Teuecr |v |—|R-oww reve [aoe | wr | ty [if
Double Faoore wa) Toeances
Paont ‘
aot) is Ae Datsied | ASFUe
b Geese) | eed)
Re 76-0 16, =18
f—Knereouee Fibre | ar
4 t 26-0 | Wa Uted
7 rated [ae
4 4
q
oF
Bs ital Tess
‘Us oun) rove Propeaon owes | con
wecing | Jit aa] Groove | Root | Bova] Wocing | sheting
Process | Designation u Te | Opening Angle Face | Radius | Positions | for FCAW| Notes
a57
wore tee feos] om | — | 8a
suw | rouse | ou fu ‘t
. Tr
R=0w 8 rave [oe | non | — [ei
1a7
cua ete
cm Trowecr| ou | u | R-oo1 va] on | a, | Bio
Figure 3.4 (Continued) (Inches)
” ‘SECTION 3. PREQUALIFICATION OF WPSs.
‘AWS D1.1/01.1M:2002
sete onPage 2
apa
Sion)
Samer) TI TT
= TT
i i
oS + Ea +
Lreeler
ALL DIMENSIONS IN mm — cael
Base Metal Thickness | exes
wu Tolerances Allowed Gas
voting | Joe Tebaaies | meta | Wt | sera
Hees | oedgation| | re | rosommna | Ge | cS) | Mesh | SPECIE] news
Bis Enar [= x
heated Clta 6 max u 42,0 +6,-2 All = 5,10
roa : Tek
TERY [etiecr | tom |—| ey | 20 | 22 | a [ahs [ ato
Saapewey
Bion)
sxcxcouse
Beer at)
2s
i
a
lL.
AL DMENSIONS Hn
Base Metal Thickness uae repo
Utama Tee] owe | cos
vig | st Tebaaies | meta | (eg | sidng
Fes | oesgmion| 1 | 1. | rosommana | Gestion) | coy | Poems | Erect] nos
cu | ore | om |-| nee | 20 | 2a | m | — fase
Sa rar
By | euvor | wm | aa [23 [wath [pare
Sw [ Burs [oma = Bee
sa} eties [omar f= as =e
igure 3.4 (Continued) (Millimeters)
98 ‘AWS D1.11D1.1M:2002 ‘SECTION 3. PREQUALIFICATION OF WPSs
‘See Notes on Page 72,
‘Square groove weld)
joint 1) N,
Comer joint (C) ea
BACKGOUGE
Sat
ALL DIMENSIONS IN mm %
Base Meta Thickness Kad
(U= unlimited). Tolerances ‘moves | cas
Welding | Joint ‘As Detaled | ASFILUp | Welding | Shielding
Process | Designation Ts Tz | Root Opening | (see 2.13.1) | (s0e3.131) | Positions |torFCAW | Notes
smaw | Toth oma | u 2,0 2.3 al — |as7
AW a 2 a Wor
Cu | toutcr | tomx | u | R=003 2-0 2-3 Al | eenttg | 147,
‘saw | Tears | iomex | U | R=0 2 mo F Smear
Single-V-groave wold Tolerances
Butt joint (8)
“As Detaled | As FILUP
(00 3.13.1) _| (oe 3.12.1)
+62
ie
ALL DIMENSIONS IN mm
‘Base Metal Thickness
(U= unimited) Groove Preparation ‘Alowed | | Gas
welding | Joint ‘welding | Shielding
Process | Designation T T, | Root Opening Groove Ange | Pestions | for FCAW | Notes
Ree A = [a0
smaw | B.U28 v - 10 von | — | 8.10
Rt Fv.on | — | 5,10
3 F.V.OH | Required | 1.10
cuaw
GMAW | p.u2e.cF v = 10 F.VOH | Notrea. | 1.10
é F.VOH_| Notrea | 1.10
Sw] is | oma 6 FE = [7
‘saW | 62S vu = 16 F = [710
Figure 3.4 (Continued) (Millimeters) ‘SECTION 3. PREQUALIFICATION OF WPSs. ‘AWS D1.1/01.1M:2002
‘See Notes on Page 72,
—=—=
tae
a
| elton [| | mace oem | Melt | SEE es
oo
ee zor fone
LS BACKGOUGE
SSeS
(
ALL DIMENSIONS IN mm R
Base Metal Thickness Grows Erepaaion:
sen | ees
oe | Sas
aww | eo | ou | Ba, | natintes | oan | NO, | 14,40
+10", 0" +10, 5° ‘at
new | vas
saw | eins | os | _ : 2 5 Sao
eo)
3 ‘AWS D1.11D1.1M:2002 ‘SECTION 3. PREQUALIFICATION OF WPSs
‘See Notes on Page 72,
‘SingleV-groave wold
Comer joint (C) MN,
oS ‘BACKGOUGE
"Wa f
TE,
AR
b
ALL DIMENSIONS IN mm
roove Preparation
Base Meta Thickness =
(0 enlinted) | Root Opening ewes towed | _ Gas
Welding | Joint Root Face” | AsDetaied | ASFIUp | Welding | Shilcing
Process | Designation t Groove Angle | (see 2.12.1) | (eee 3.131) | Positions |forFCAW| Notes
2-0 72-3 ea
smaw | cue v u 42-0 | Notlimited | An - 48
08-0 | Horns
42,0 22,3
Gua | cu2cr v u 32-0 | Notimited | An ea
FCAW ae eee required | 10
20 +20
saw | cums v u 40,6 F — |a710
+0" 0"
Double-V.groove weld (3) —
But joint (B) ‘AsDetied | _ AS FitUp
ieee (9003.13.1)| (600 3.13.1)
Re | 16-0
42.0)
ae HOO] +107 =
Spacer SAW] 20 12.0
pacer Tswiawi| 20 +30
ALL DIMENSIONS IN mm
‘Base Metal Thickness
(U=unimited) Groove Preparation pee
welding | Joint Groove | Welding | Shilcing
Process | Designation ts Te | Root pening | _RootFace | Angle | Positions | forFCAW | Notes
R=6 ‘Al = Thee
smaw | B-USa = EV, OF = .
acer = 1/8 xR, 4
‘Spacer = 1/8 FV OH = 0
vu
saw | BUS [eoacertiaxr| — | R=1 a= 20 F — |4a10
Figure 3.4 (Continued) (Millimeters)
101 ‘SECTION 3. PREQUALIFICATION OF WPSs.
‘See Notes on Page 72,
‘AWS D1.1/01.1M:2002
DoubieV-roave wold (3)
For B-U30S ony
ALL DIMENSIONS IN am
at |
anak
Batt)
BACKGOUGE Li St
oer [Te
a wera a
[60 [as
eee
so —[ ie]
00 | 2070
20 [40] 80
a0 | ~150—[85
Fort > 0 oT, «60
ALLOIMENSIONS mm Ti fernes
cove Pepraion
Base Metal Thickness S sr
‘US imted Toeranaee
Root Opeing towed | cas
wecing | it RoaFace” | AeDaaiea | AeRtup | (wating | seting
Proce | vecraton | Th crore angie | (ee384} | Gow | pustans |iorreAW | Notes
swaw | 6. r-003 | 20 | 2s | a | — [58
vu |- 223 | nett
uA args. | 2-0, | Nate waa,
SHAW ease prod | sigan | MoS! [Tar | Sa TP
a0} a] ao
eon || oat | aa
saw | evs | ou | ee ele ae
To in so te above SS Te= (Se
Snole-bever groove wid) Tances
Bato 8) Te baied | AB FVUp
teees2)_| Gee)
44 Reez-0 | 06,2
Toe oe
:
Bosna Tnes
Sm cece rpraten owes | cee
vii | si 15a | axieg
Hecate | oelgtin [—_T.__| Te | _RestOperng | Grom ange | mints [SPEEA notes
as as ea Se
ne Ge u _ R=10 All = {3.5.10
cue
cw | suecr | ou | — fe At weg P13 1
F [nates P18 1
sw | eves} uv [vP—® e | — [ae
sure 3.4 (Continued) (Millimeters)
woz ‘AWS D1.11D1.1M:2002
‘SECTION 3. PREQUALIFICATION OF WPSs
‘S00 Notes on Page 72,
Sagi gaor wo) Toman
et
Ea etc) Fedgaies | A Ap
Gerster | ceeitn
se
Tr HO
rove Preperation stones | cas
weding | sot ted | siting
Prose | oesgnnon | Tr | Tz | RostOperng | Grove Ange | Poster [er FCAW | Note
Ree onde a | eae
smw | tous | ou fu E70
Rw es ee
Res oar ran | Rogues | * 7
cu 5 ee 770,
aww | rouwor} ou | u R=10 ona F | mata. |
Ree ae ar_[ natea, |?
R= =a 710,
sw [roues| vu |v ce a= * | — |r
‘Single-bevel-groove weld (4)
Bunion @)
ALLDIMENSIONS Nem
sucohoal namo Groove Preparion
Tolerances Allowed Gas
weding | sot Fedasies | Are | Wold | shetirg
Prowess | Oesgnaton | Ts__| Ts | Root opening | (66184) | Geo | Posten [terFCAW| Notes
cmaw | ous vu f- zo f 2s | a | — [eae
33 | nates
cua 2, | ae wa Ta,
MW Teuwor | uv | — ‘oie | Nore [an | ty |e
7
aw | sus | ou |u wea | a eal or ees
ioe
Figure 3.4 (Continued) (Millimet
103 ‘SECTION 3. PREQUALIFICATION OF WPSs. ‘AWS D1.1/01.1M:2002
‘Soe Notes on Pago 72
‘Single-bavelgroove weld A)
Treat (7) N
Comer joint (©) eS
BACKGOUGE
y a
zl si
‘ALL DIMENSIONS IN mm Te
cove Preparation
Base Metal Thickness - paral
{U= wiimited) Root Opening Leman Allowed Gas
wong | Ji FootFace’ | AsDaaied | SEIU] Welding | sheting
Prscet | Destpton | _Ts crore digi | (ee38a} | Gow | pestans |iorrAW | Notes
‘SMAW TC-Uab u u R=0t03 42,0 42,3 All - 47.
42,0 Not limited aa
aa feos | 2-0. | Note Wa. 87
BN frouwer| vu fu ‘aw | voice | ON [ar | RR [ya
30 eo
sw [roues| ou |u woes 2 oa
st | wits
Double-bevel-groove weld (5) y, a)
Baton) 7s Deaied| As Fp
Tee oc) (see 3.13.1)| (see 3.13.1)
eve et (©) zen | 6.0
z
me
sa
ALL DIMENSIONS IN mm
‘Base Metal Thickness
nim roove Preparation
— = e Atowed | _ Gas
Weting | Joint Groove | Welding | Shielding
Process _| Designation Te | Rootopening | RootFace | “Angle | Postons | forFCAW | Notes
: a 345
Bus u t=003 [a=ar| al — [sas
B57
‘sMaw ts003 |a=a| at — [Bier
Tous u aw
tz0ws |a=30| ROH — | Bio
‘
Figure 3.4 (Continued) (Millimeters) ‘AWS D1.11D1.1M:2002 ‘SECTION 3. PREQUALIFICATION OF WPSs
‘See Notes on Page 72,
Doutie-beve-groove weld (5)
Base Metal Thickness Eee
co) =) Root Opening ws Allowed Gas
Bee | aed | ns [x | cet | ess | Ca, | ASR [SRE noe
es
esa
es - a | — fase
. aa 0 as pttor | qapttor 8, 10
ag | ecw
za | is
= Saale ve ay
Foaw | B-US-GF u ~ a+B a+B oa required | 8,10
a
ay :
oe
SAE
J
Base Metal Thickness S Pe
(= untied) | Root Opening Teens Alowed | _ Gas
wt | S282" aoe | a | AS [alte
Wine [oats [ss [|i | Gos | i | eee [SE] ne
oe oe aoe aa laa l | — |S
ow | wes} v [ol am |e |e) | — [ee
sure 3.4 (Continued) (Millimeters)
los ‘SECTION 3. PREQUALIFICATION OF WPSs. ‘AWS D1.1/01.1M:2002
Tigre wad Tolerances
sition)
omer ©) Rebates | _ADFIUp
(seo3t8-)_| (eoe.18%)
72.3
a0
ot Lined
0
ALL DIMENSIONS 1mm
Basontal Tess
(Us ursiiosh Croove Preparation a
Wotdng | nt Groowe | Root | Gavel | Wed | shaking
Process | pestgtion | Ts RootOpenina| ‘ange. | Face | Radus | Posters |‘orFCaW| Notes
R003 [ass] tea | 6 | A | = 128.70
cu uy UP Re0t3 0" OH = 145,10
sMaw R=009 | aaa a = [fn
cus uo fu TBF
R=008 | «nar row | — [*3"
Gan DEES oes ae a [wae [8.1
reaw [cuscr |u| u| r-owa | a-ao ar | notrea. | P45
Doubt groowe wad) Tela
Baton @)
‘AsDatatea | _ASFLUp
(seo3.t81)_| (soe3.t8%)
ForB.UT and BUTE
az
Hoa 8
at ited
z
FoBUTS
za
| ALL DIMENSIONS IN mm E]
BaseNetalTnainess
(Usury roove Preparation oa
Weting | int Roa] Groove | Root | Bowel | Wedng | Sneting
Process | pestaton | Ts | Tz | opening _| ‘Anger | Face | Radue | Pontons |'orFCAW | Nots
R=008 | «nas es ce
om | eur vu f= a
R=008 ee ee
HAW 7 WaT
Su eurcr | uv | —| R-ows ee
Sav [BUTS T= Ta a
sure 3.4 (Continued) (Millimeters)
106 ‘AWS D1.11D1.1M:2002
‘See Notes on Page 72,
‘SECTION 3. PREQUALIFICATION OF WPSs
Sige Taioove wed By Tolerances
Buin) X
' Rebates | _ADFIUp
(seo3t8-)_| (eoe.18%)
or
a0
Tat Lied
Z
A
BACKGOUGE
ALL DIMENSIONS 1mm
BaveNtalThness
Us mts) rove Preparation ‘owes | con
wecing | it Roa | Groove | Root | Bevel | Woding | Sheting
Proce | pestaton | Ts | Tz | openng_| ‘Ange | Face _| aun | Pontons |'orFCAW | Notes
suaw | eve vf a | — [eee
HAW 73.4
cu [euecr | ou | — ran | metres. | PS
saw | sues vu fu r | — [ast
Tigo Faroove wo Taare
Toint (T) =
omer jot ©) ps ‘AsDatatea | _ASFILUp
teeea2")_| oo)
tAcKGOUGE 7,3
. aoa
i Nailed
i Z
7
Te Ss
ne
ALLDMENSIONS mm
Base etal ones
(Us uwimed roove reparation stoma | cas
weaing | Joint Root] Groove | Root | Bevel | Wedng | Sneting
Process | Destaton | Ts | Ta | opening _| ‘Angor | Face | Aadue | Postone |'orFCAW | Nots
45.7,
R=003 |e m | — [tea
smw | roue | ou fu fon
R=008 |e row | — [aor
SHAW : Wa]. 47
Foaw | TC-U8aCF v ee bial required | 10, 11
Ao
saw | rouss | ou |u| reemn e | — [ayo
aaa
oT
sure 3.4 (Continued) (Millimeters) ‘SECTION 3. PREQUALIFICATION OF WPSs. ‘AWS D1.1/01.1M:2002
‘See Notes on Page 72,
Dane Taoare waa) Terence
Barnet)
Aedeties | _AFUp
Geesite) | oo.
a
a0
Tat Lited
3
ALLDMENSIONS tim
Bas tal Tce
‘US umaedy Groove Preparation saonea | coe
weding | sot Rat] Gove | Root | Bove] Woiiny | shetdna
Prose | oosgnaon | Ts | Te | oponna_| tngu|Face_| Radin | Postons [trECaW | Note
cmw | ove u_ [=| reows | amar | tes mw | = (he
aT 7 wa
FCAW BusGr u = | Re0t3 A required | 6. 10
Double Faoore wa) Tasers
Paont ‘
aot) is Ae Datsied | ASFUe
b Geese) _| aoe)
a
f —
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