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Service Manual
3306 Engine Diesel
S/n 34N
TRADE MARKS AND TRADE NAMES CONTAINED AND USED HEREIN ARE THOSE OF OTHERS,
AND ARE USED HERE IN A DESCRIPTIVE SENSE TO REFER TO THE PRODUCTS OF OTHERS.
CT-S-ENG 3306
FORM NO. REG01349-01
FOR USE IN SERVICE MANUALS:
D4 TRACTOR, REG00632
D4 TRACTOR, SPECIAL APPLICATION,
REG00784
D5 TRACTOR, REG00633
D5 TRACTOR, SPECIAL APPLICATION,
REG00785
D6 TRACTOR, R EG00530
D6 TRACTOR, SPECIAL APPLICATION,
REG00871
D7 TRACTOR, REG00691
D7G TRACTOR, SENR7112
" -........:l:J MOTOR GRADER, REG01544
NO. 12-NO. 14 MOTOR
GRADER, REG00507
NO. 14G MOTOR GRADER, REG01542
NO. 112F MOTOR GRADER, REG00885
120G MOTOR GRADER, REG01654
NO. 120-NO. 140 MOTOR GRADERS,
REG00762
130G-140G MOTOR GRADERS,
REG01652
225 EXCAVATOR, REG01578
235 EXCAVATOR, REG01388
518 SKIDDER, REG00971
528 SKIDDER, REGOl133
561 PIPELAYER, REG00913
571-572 PIPE LAYERS, REG00699
571G-572G PIPELAYERS,SENR7120
627 TRACTOR-SCRAPER, REG00496
627 TRACTOR-SCRAPER, REG01609
637 TRACTOR .sCRAPER, R EG00700
814 TRACTOR, 815-816 COMPACTORS,
REG00786
920-930 WHEEL LOADERS, REG00514
941 TRAXCAVATOR, REG00527
950 WHEEL LOADER, REG00548
951 TRAXCAVATOR, REG00783
955 TRAXCAVATOR, REG00634
966 WHEEL LOADER, REG00484
977 TRAXCAVATOR, REG00635
980 WHEEL LOADER, REG00698
SERVICE MANUAL
SYSTEMS OPERATION
Air Inlet and Exhaust System . . . . . . . . . . . . . . . . . . . . . . . . . .. 23 Governor Operation ................................ 21
Aftercooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 24
Engines With Turbochargers .......................... 23 Sleeve Metering Fuel System. . . . . . . . . . . . . . . . . . . . . . . . . . .. 5
Engines Without Turbochargers ............. . . . . . . . . .. 24 Adjustments to the Sleeve Metering Fuel System .......... 15
Timing Gears ..................................... 25 Fuel Flow After Engine Stops Running .......... . .. . . .. 12
Turbocharger .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 24 Fuel Flow Using the Priming Pump and Bleed Valve ....... 12
Valves and Valve Mechanisms ......................... 24 Fuel Flow With Engine Running .................. 6, 8, 10
Fuel Injection Pump Operation ..................... 13
Basic Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 30 Fuel Priming Pump. . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . 13
Fuel Ratio Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 28 Fuel System Operation. . . . . . . . . . . . . . . . . . . . . . . . .. . . 15
Coolant for Air Compressor .......................... 29 Fuel System Timing . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . .. 5
Cooling System Components ......................... 29 Fuel Transfer Pump ................................ 13
Governor ........................................ 18
Electrical System .................................... 31 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . 5
Charging System Components ..................... 31, 32 Sleeve Po sition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . 14
Other Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 33, 34 Water Separator .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Starting System Components ........................ , 33
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 4
Fuel Systems (Sleeve Metering & Scroll) .................. , 22
Fuel Injection Valve ............................... , 22 Lubrication System. . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . .. 26
Glow Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 22 Lubrication System Components . . . . . . . . . . . . . .. . . . . . .. 26
Oil Flow in the Engine . . . . . . . . . . . . . . . . . . . . . .. . . . . . .. 27
Scroll Fuel System ................................... 20 Oil Flow Through the Oil Filter and Oil Cooler . . .. . . . . . .. 26
Fuel Injection Pump Operation ....................... 20
3
ELECTRICAL SYSTEM SYSTEMS OPERATION
Generator
The voltage regulator prevents the generator When generator electric loads are low and the
from producing damaging high voltage. Generator battery requires very little charging, the VOLT-
voltage slightly higher than battery voltage opens AGE REGULATOR contact points are operating.
the regulator points causing the generator output When electric loads are high, the CURRENT
voltage to lower. Low generator voltage allows the REGULATOR contact points are operating. The
spring to close the regulator points and generator contact points of the two units, will never open at
voltage is again high. The action of the voltage the same time.
32
3306 VEHICULAR ENGINE SPECI FICATIONS
CYLINDER LINER
(3) Put filler band in diesel fuel, then immediately install on the
cylinder liner. Put a thin layer of SAE 30W oil on the band then
immediately install the cylinder liner in the cylinder block before
expansion of the band.
NOTE: Make reference to GUIDELINE FOR REUSABLE PARTS;
PISTONS AND CYLINDER LINERS, Form No. SEBF8001.
-----
four measurements ......................001 in. (0.03 mm)
A59800X1 ........
Maximum permissible difference between
average projection of any two
cylinders next to each
other ................................. 001 in. (0.03 mm)
59
SLEEVE METERING FUEL SYSTEM TESTING AND ADJUSTING
10. Bolt.
TIMING BOLT LOCATION 12. Turn the engine flywheel two complete revolu-
Plug in hole for timing bolt (10). tions. If the 3/8"-16 bolt goes in the hole in
the flywheel when the timing pin is installed in
the notch in the camshaft, the timing is
correct.
60
3300 SERIES ENGINES DISASSEMBLY AND ASSEMBLY
WITH SPACER PLATE
CYLINDER HEAD
INSTALL CYLINDER HEAD 1100-12
1. Thoroughly clean the spacer plate and bot-
tom surface of the cylinder head. Install a
new head gasket (2), water ferrules (1) and 0-
ring seal (3) on the hollow dowel.
NOTE: Be sure a new gasket has been installed
between spacer plate and cylinder block. See IN-
STALL SPACER PLATE.
2. Fasten a hoist and install the cylinder head
assembly (4) on the cylinder block.
3. Install the push rods and put the rocker shaft
in position on the cylinder head. Put 5P3931
Anti-Seize Compound on the threads of the
cylinder head and rocker shaft bolts. Install
the bolts and washers and tighten the bolts as oG oE oC oA
follows: ~ g g 15
Step 1. Tighten all bolts in number sequence IJ ~ ~ 6
to a torque of 115 lb. ft. (155 N ·m). fL. Ig ~ 6
Step 2. Again tighten all bolts in number fl~~ ~ ~ !J
sequence to a torque of 185 ± 13 lb. 77084Xl
23