PARALLEL FLANGE BEAMS & STRUCTURALS& NEX aaa The steel is. produced at fully integrated SAIL plants using iron ore from SAIL’s own iron ore mines and processed through stringent quality control measures through continuous casting route. Special grades are produced with secondary refining facilities like LF, VAD, RHOB etc. in Steel Melting Shop. These blooms! beam blanks produced with clean steel are charged into Walking Beam Furnace for reheating and soaking at required temperature before commencing rolling operation through Universal Section Mill. The ste! blooms/beam blanks are converted into Parallel Flange Structural Sections (Wide/Narrow flange), passing through the state-of-the-art Universal Mills supplied by SMS MEER and SIEMENS-SPA. {Universal Rolling Stand Roughing Stand ‘Cooling Bed Straightening Machine Piling Machine Reheated beam blanks/blooms are descaled using high pressure Descaler and passed through Roughing Stand and Universal Stands. While rolling through Universal Stand with Hydraulic Gauge Controller, precise shapes are produced by roughing, edging and finishing rolls. ‘Online Measuring Gauge ensures perfect profile with Level-2 Automation. Subsequently, products are cropped by Hot Saw and allowed to coo! in the Cooling Bed. Final desired lengths are cut after straightening operation at horizontal Roller Straightener. Products are neatly piled and packaged with Automatic Strapping and Labeling Machine before shipment. oo esa SPECIFICATION Chemical Composition (Ladle analysis Maximum Weight %) IS 2062, 2011 Grade | Quality c | mn | s P si | CE | Mode of Deoxidation A 0.23 | 1.50 | 0.045 | 0.045 | 0.40 | 0.42 | Semi-killed/killed £250 | BR/BO | 0.22 | 1.50 | 0.045 | 0.045 | 0.40 | 0.41 | Semi-killed/killed c 0.20 | 1.50 | 0.040 | 0.040 | 0.40 | 0.39 | Killed A 0.23 | 1.50 | 0.045 | 0.045 | 0.40 | 0.43 ‘illed/killed £275 | BR/BO | 0.22 | 1.50 | 0.045 | 0.045 | 0.40 | 0.42 led/killed c 0.20 | 1.50 | 0.040 | 0.040 | 0.40 | 0.41 £300 | A/BR/BO | 0.20 | 1.50 | 0.045 | 0.045 | 0.45 | 0.44 c 0.20 | 1.50 | 0.040 | 0.040 | 0.45 | 0.44 E350 | a/eR/Bo | 0.20 | 1.55 | 0.045 | 0.045 | 0.45 | 0.47 c 0.20 | 1.55 | 0.040 | 0.040 | 0.45 | 0.45 E410 | a/eR/Bo | 0.20 | 1.60 | 0.045 | 0.045 | 0.45 | 050 c 0.20 | 1.60 | 0.040 | 0.040 | 0.45 | 0.50 E4so* A/BR 0.22 | 1.65 | 0.045 | 0.045 | 0.45 | 052 E550* A/BR 0.22 | 1.65 | 0.020 | 0.025 | 0.50 | 0.54 E600" A/BR 0.22 | 1.70 | 0.020 | 0.025 | 0.50 | 0.54 E650* A/BR 0.22 | 1.70 | 0.015 | 0.025 | 0.50 | 0.55 * Can be produced om demand for sufi guantties ‘+ Micro-alloying elements like Nb, V and Ti may be added singly or in. combination. Total micro-alloying element shall not be more than 0.25 wt.% + Cr, Ni, Mo and B may be added under agreement between purchaser and manufacturer. Cr+Ni < 0.5 for E600; Cr+Ni < 0.6 for E650; Cu may be present between 0.20 and 0.35 * Carbon Equivalent (CE) = C + Mn /6 + (Cr+Mo+V) /5. + (Ni+Cu) /15NEX SAIL Branded and other Customised grades can also be supplied viz. SEISMIC Resistant grade as per IS 15962:2012 F250, F300S, £3505, F400S SAILMA* 300, 300HI, 350, 350MI, 410, 410MI, 450, 450 HI Corrosion Resistant Steel (HRS - Cu P) C: 0.15 max, Mn : 0.25 - 0.8, P: 0.07 - 0.15, $: 0.03 max, Cu: 0.20 min + SAILMA is registered Brand name of SAILeC NEX rsa Mechanical Properties 1S 2062, 2011 Grade Quality | Tensile Yield Strength Percentage | Internal Bend Strength MPa, min. Elongation | — Diameter, MPa min. GL=5.65A9 max. min, <20 | 20-40 | >40 <25 | 325 mm | mm | mm mm | mm E250 ‘ABR, B,C | 410 | 250 | 240 | 230 B a | st E275 ‘A, BR, BO,C | 430 275| 265 | 255 22 2 3t E300 ‘ABR, BO,C | 440 300_| 290 | 280 2 2 - E350 ‘A, BR, BO,C | 490 350 | 330 | 320 22 2t - E410 A,BRB0,C | 540 | 410 | 390 | 380 20 2 450° ‘A, BR 570__| 450 | 430 | 420 20 2st | 550° ‘A, BR 650 550 | 530 | 520 2 3t - E600" ‘A, BR 730 600_| 580 | 570 2 35 | 650° ‘A, BR 780 650 | 630 | 620 12 a - © Can be produced on demand for ofc uantiis Product on Aerosol Cooling Bed Mechanical Properties of SAILMA & HCRS Grade Grade YS, MPa | UTS, MPa | % El min | Internal Bend Diameter] Charpy Impact Test min min | Std GL (mm) <25 mm | >25mm | Temp °C | J, min SAILMA 300 300 440 7 2 = 7 SAILMA 300 HI 300 440 2 2 0 40 SAILMA 350 350 490 7 2 = - 7 SAILMA 350 HI 350 490 4 2 = 0 40 -20 30 SAILMA 410 410 540 22 2t = - 7 SAILMA 410 HI a0 540 2 2 = 0 35 -20 25 SAILMA 450 450 570 22 251 = - - SAILMA 450 HI 450 570 22 25t - 0 30 -20 20 HRS 340 > 480 2 itd NEX aa sat PRODUCT RANGE* DSP, Durgapur Beams (IS 12778) Mass (kg/m) Beams (IS 12778) ‘Mass (kg/m) NPB [10x55 8.10 WPB | 100x100 _|12.24, 16.67, 20.44, 41.79 NPB | _120x60 10.37 WPB | 120x120 _|14.56, 19.89, 26.69, 52.13, NPB_ | _140x70 12.89 Were | 140x140 _|18.07, 24.66, 33.72, 63.24 NPB_ | _160x80 15.77 wrB | 150x150 | 22.96, 30.04, 36.98 NPB | 180x90 | 15.37, 18.80, 21.27 WrB | 160x160 |23.83, 30.44, 42.59, 76.19, NPB_ | 200x100 | 18.42, 22.36, 25.09 Beams ‘Mass (kg/m) NPB | 200x130 27.37, 31.55 (ASTM A6) NPB | 200x150 30.45 W_[ 100x100 193 NPB | 200x165 35.68, 42.47, 48 W_| 130x130 23.8, 28.1 NPB | 220x110 | 22.18, 26.20, 29.35 W | 150x150 |[13,13.5,18.0,22.5,24,29.8,37.1 NPB | 240x120 | 26.15, 30.71, 34.31 ‘Channels (15 808) Mass (kg/m) NPB_ | 250x125 30.11 NPB_ | 250x150 | 34.08, 39.78, 46.48 MC 100 96 NPB_ | 250x175 43.94 MC 125 13.1, 13.7 NPB_ | 270x135 30.73, 42.26 MC 150 16.8, 17.7 NPB. 300x150 36.52, 42.24, 49.32 MC 175, 19.6 22.7 NPB 300x165 39.88, 45.76, 53.46 MC 200 22.3 , 24.3 NPB 300x200 59.56, 66.75, 75.37 MC 225 26.1, 30.7, MC 250 30.6, 34.2, 38.1 ‘Angles (IS 808) Mass (kg/m) Me 500 36a 4 5 a62 ISA [_90X6,8,10,12 | 8.2,10.8,13.4,15.8 Beams (IS 808) ‘Mass (kg/m) ISA | 100X6,8,10,12 | 9.2,12.1,14.9,177 ISA | _110X8,10,12,16 13.4, 16.6,19,7,25.7 MB 100 8.9 ISA | 130X8,10,12,16 | 15.9,19.7,23.5,30.7, MB: 125 13.3 ISA | 150X10,12,16,20 | 22.9,27.3,35.8,44.1 MB 150 15.0 ISA_[ 200X12,16,20.25 | 36.8 48.5,60.0,73.9 MB 175 19.6 MB 200 242 MB 225 31.1 MB 250 373 MB 300) 46.0 NPB - Narrow flange parallel beams, WPB - Wide flange parallel beams, W- Wide flange beam (ASTM) MB - Indian standard medium Beam, IC - Indian standard medium channel, ISA - Indian standard equal angles * Product Availabilty o be checked prior to order booking 05o ars PRODUCT RANGE* NEX ISP, Burnpur Beams Mass Equivalent Beams Mass | Equivalent (is 12778) (kg/m) (DIN 1025) (1S 12778) | ¢kg/m)_| (DIN 1025) NPB 240x120 30.71 IPE 240 Wp 200x200 | 42.26 | HE 200A NPB 270x135 36.07 IPE 270 61.30 | HE 200 B NPB 300x150] 36.52, 42.24, 49.32 | IPE 300 WPB 220x220 | 50.51_| HE220A NPB 300x200 | _59.56,66.75,75.37 ~ 71.47 | HE220B NPB 330x160 49.15 IPE 330 WPB 240x240 | 60.32_| HE 240A NPB 350x170 57.09 IPE 360 83.20 | HE 2408 NPB 350x250 79.18 - WPB 260x260 | 68.16 | HE 260A NPB 400x180| 57.38, 66.3, 75.66 | IPE 400 92.99 | HE 2608 NPB 400x200 67.28 - WPS 280x280 | 76.36 | HE 280A NPB 450x190 | 67.15,77.57,92.36 | IPE450 = 103.13 | HE 2808 NPB 500x200 | 79.36, 90.68, 107.31 | _IPE500 ‘WPB 300x300 | 88.34 | HE 300A NPB 550x210 105.52 IPE 550 100.84 ~ NPB 600x220 | 107.56, 122.45, 154.46 | IPE 600 117.04 | HE300B NPB 750x270 | 145.29, 174.54, 202.48 | IPE750 237.92 ~ Channels] Mass “angles Mass WPB 320x300 | 97.64 | HE320A (DIN 1026) | (kg/m) (is 808) (kg/m) 126.66 | HE320B UPN 200 | 25.3 T50x150x10 | 22.9 WPB 340x300 | 104.79 | HE340A UPN220 | 29.4 T50x150x12 | _27.3 134.16 | HE340B UPN 240 | 33.2 150x150x16 35.8 wes 360x300 | 112.07 | HE 360A UPN260 | 37.9 150x150x20_ | 44-1 141.at | HE 3608 UPN 280 | 41.8 Texto 352 WPB 400x300 | 124.81 | HE400 A Teoxidox16 | _435 UPN 300 | 46.2 sooz00K12 1 365 155.26 | HE 400 B uPN320 | 59.5 | |go0x200q16 | 485 WPB 450x300 | 139.76 | HE 450A uPN 350 | 60.6 | | 200x200x20 60 171.12 | HE 4508 UPN 400 | 71.8, 200x200025 | _73.9 Channel Mase (ls 808) (kg/m) IPE / NPB - Narrow Flange Parallel Beams MC 200 223,243 HE / WPB - Wide Flange Parallel Beams MC 250 30.6, 34.2, 38.1 UPN - Channel (U Section) as per DIN MC 300 36.3, 41.5, 46.2 MC - Indian Standard Medium Channel MC 350 42.7 * Product Avsilabilty tobe checked prior to order booking slo aaa PRODUCT RANGE* ISP Burnpur Sheet Piles Mass Bulb Flats Mass (ls 2314) (kg/m) (1s 1863) kg/m) ISPS 1625 U 65.4 200%9 13.5 ISPS 2222 U 827 200x115 22.5 ISPS 1021 Z 49.2 20x10 22.8 ISPS 1481 Z 63.8 220x11.5 254 240x10 254 240x12 293 Bulb Flats Mass 280x11 335 (Gost 21937) (kg/m) 280x12 35.7 P20a 21A7 300x11 367 P20b 24.60 300x13 as P22a 25.75 320x12 a5 P2ab 29.20 320x13 45 P2da 30.42 340x12 46.1 P2ab 34.18 340x14 315 Bulb Flats ISPS - Indian Standard Pile Section * Product Availability to be checked prior to order bookingo san SPECIAL SECTIONS 101.50 Zar section, ‘Steel Retaining Wall FEATURES OF UNIVERSAL MILL Universal Mill can produce Parallel Flange Beams (Conventional | beams as well), other structural like Channel, Angle, Special sections like U/Z sheet piles, Bulb bars ete Close dimensional control and Better surface finish achievable Ability to compensate the varying lateral spread and shrinkage behavior of different steel grades easily Beams of wider flange and thinner webs can be rolledaes PRODUCT ATTRIBUTES Parallel Flange Sections V/s Conventional Tapered Flange Se n + Higher axial load bearing capacity, section modulus and bending strength make parallel sections more efficient * Economical due to saving in weight * More convenient to fabricate + Easier connection joints + Flexibility of using a wide range of flange widthithickness Parallel Flange Sections are also advantageous over Fabricated Sections by way of © Better quality of finished product + Residual stress (develops due to welding) are not added * Reduced construction time * Economical due to its simple production process * Quality of fabricated beams are highly dependent on workmanship, welding quality Sp > & Splices inside makes structures aesthetically more appeain Bolted connection easier as tapered m ¥ peas washers can be avorded Weight Saving Using High Strength Steel Parallel Flange Beam | Weight Plastic | Equivalent | Weight | Plastic | Percentage Section for 350 MPa | moment | 1S section | for 250 MPa | moment | weight kgim)__| Mp (kNm) (kgm) Mp_|tkNm) | _ saving NPB 400x180x66.3 66.3 394 | ISWB 450 79.4 397_| 16.5% NPB 450x190x77.6 77.6 517__| Isw8 500 95.2 531_| 18.5% NPB 500x200x90.7 90.7 71 | iswesso| 112.5 on | 19.4% Equivalent sections were found by comparing plastic moment capacitiesqror [Bowes [ortel [oSeL | sty | Loe | 490 | eeveos |Z sveoi | oFvsr | 9F0K |ev90r | try | ae | costs | ewsoly | cL eves | ogee | seus |ecee | soy | ze | coere | orvie | tL stor | eZ908 | 079 ze | ore | eozos | py ecor ores | erect | 666s ove | oe | tetor | oFesie auc _| ereee | ec0s ore | 928 | saver | oss 9 | 99 | 012 | vis | oo'y | s9rxoor aan Tz | 99 | soz | tvs | srzy | S91xoo7 aN To | S91 | loz | 9rsr | ore | S9LxOO Ban ‘3 [ost | ret | ose | ove | Ostxo0z san ¥9 | FEL | ole | Oror | Vere | OELXO ws | tel | Loz | Love | eee | OFLKO OBIS | pave | ITte vee | ae To | wl | zor | 961k | BOSC | OOLNOOE aN’ wer | 99 0c | cree wer | 98 9s | oo | 002 | Grex | 9eze | OOLxOOT adn vse | 1a | eee eet | ee S| ool | Zor | Zee | evel | OOLxOOT aan’ 1e6e | 91681 | OS Se gor | sre 6 | 9 | 2 | vel | Orde | Avi | O6xogl aN ovr | teal | wee sot | ore 8 | €S | 16 | ost | seez | ove | O6xog1 aN vee | Peel | OOET sor | 22 wo | fy | 16 | Zt | @S6l | esl | O6xoRL aN ore | weet | wF9T el] aco ve] s |e | 091 | oor | Zs: | oBxoor aan svol_| sew [ier | waz | sot | Ws eset [209 | s98 | 9ees [st | 08h sré | ier [ers | orbs wear { eo | cy | 82 | ovl | er91 | 06%! | OLKOFL aaN eo | py | v9 | oct | ice. | 201 | O9XOzL gdN fs | ty | ss | ool | zeol | ore | ssxoor aN «fw [of wo | w vw [wu [wu fun [au | wy 22 >z 4s aa |alalv |W ‘snynpow | ue RMA | PIL won2as onse14 | snimpow wonoas | jo exvaut yo wawow | joou |28ue}s) dant |wprm|uidaa| easy | sew (aan) ‘saniodoig jeuot suorsuawig weog 3 (SZOL NIG) / 8ZZZ1 S| 4ad se swag a8uely Jajjeseg MouseN| € SdILYIdOUd TVNOLLOAS aNEX aes, ia | ovves | 1882 [eozos | aoe ereis | rozv69 va] 82 vat | vets | over 96°96 | vorer | orzs | ceezy | zoe | ecu | cei | ecoecs zo] 99 oie | ser | 209 soes [yeas | toe couse | oti Zot | sree | ¥e08 erzu | 6rasy | ory stves | 6€ 1609 bit | 865s | veey 5996 [oovss | eve sid | ov'is62 99 | tees [oro sree [etary | eve | oor | esos | ov 00ze woz | ev'0s | eZ'6e | Ostx0s7 aN se [reves | tre | om | asecr | or otis gsc | itr | gore | OSIXOs? 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As per 1S:12778/ IS:808 As per IS:12779/ Bundles of 2 T to 10 T with proper nesting As per grade, size and cast number ‘On Product/Tag with details of cast no., size, grade etc Tae iad Application Engineering Group Ispat Bhawan 40, Jawaharlal Nehru Road, Kolkata - 700 071 Phone: 033 - 2288 3810/12/14, 22880071 033 - 2288 3932 I: aehq@sail-steel.com Foe aR RCS e Sree aL Sibi UGE uC Renan hee aude eur ad cee ea Co ea