Bedienungsanleitung Operating Instructions Mode d’emploi Istruzioni d’uso Gebruiksaanwijzing Instrucciones de manejo Manual de Instrugées oe | oeContents Page Standard DCM 2 unit 2 Technical data 2 DOM 2 components 3 Component assembly 45 Rig fastening methods 69 Core drilling 9 Safety 14 Hilt DCM 2 motor 12 Ground fault interruptor (Fl) 13 ‘Switchbox. 13, Vacuum pump 13 Servicing and cleaning 14 Wearing parts 14 Warranty 14 Congratulations! This DCM 2 diamond drilling rig you have purchased assures you of max- imized safety and reliability. It is a Hilti quality product. Non-compromis- ing quality assurance during manu- facture ensures long life of the com- ponents. The low weight of parts and the quick-release connections ena- ble you to set up and operate the rig easily even in unfavourable places. Thank you for your confidence in our products, and we now wish you ev- ery success with the work you carry 16 Standard unit Technical data a «ie Weight of standard unit 50K Dimensions: 580 X 450 X 1340 mn Core bit dia. range: 25~250 (400) mn 3 4 Drilling depth (rig stroke) 750-mn 4 Chuck: Hilti DCU quick release 2 Angular driling mechanism itely variable ® Jack screw ® Water connection assembly Insulated feed handle Carriage ® Column extension, 1 metre ® Column quick-change adaptor © Baseplate @ Wheel assembly ® Motor Read the enclosed Safety Precautions before working. Right of technical modifications reservedDCM 2 Components ? Small baseplate assembly 2 Small baseplate 2 Support feet 4 Wheel assembly 5 Column quick-change adaptor © Large baseplate assembly 7 Large baseplate ® Deluxe wheel assembly ® Clamping spindle ® Vacuum pad for small baseplate 1 Vacuum pad for large baseplate ® Column swivel ® Column extension, 1.2 metres # Column extension, 1 metre S Column extension, 0.6 metres % Column extension, 0.3 metres @ a Column end, 0.3 metres Jack screw ® Cross column adaptor assembly ® Water collector 2 Carriage ® Feed handle © Water connection % Spacer plate % DCM 2 motor oe 5Component assembly Column/quick-change adaptor/column extension/baseplate Attach column or quick-change co- lumn adaptor to small or large base- plate, as follows @ Insert column (1) with separate outside taper (2) between baseplate guides (3) and centre it. Insert dowel pin (4) into bores (5) to check center- ing. Remove them again © Screw in locking screw (6), but don't tighten. @ Push clamping bolt with washer (7) through centre (from left to right in'sketch). © Screw on flange nut (8). 18 7 6 © Insert dowel pins (4) into flange holes. © Screw in and tighten bolts (9). @ Put place. © Screw on cap nut (12) with wash- er (11) and tighten. @ Tighten locking screw (6). Tubber washer (10) into © Tighten clamping bolt (7) @ Attach support feet (13) to small baseplate, using ratchet wrench Wheel assembly Mount small wheel assembly on baseplate, or © Attach deluxe wheel assembly at the back, using ratchet wrench, Connection of column (version with quick-change adaptor) 4. Mount column (1). 2. Insert eccentric bolt (2) into bore and tighten with ratchet wrench. Removal of column Release eccentric bolt by giving it. ve turn and pull out. If column does not come away, turn eccentric bolt ir opposite direction and pull again.Jack screw t : we 2 ; a i =e Twist jack screw (1) into column, at least until red ring (3) is covered, and secure with nut (2) Carriage @ Ease carriage (1) onto column (2) as far as rack (3) © Mount feed handle (4). @ Run down carriage (1), using feed handle (4) Water connection 1 2 © Secure water connection (1) to carriage (2), using three screws and cross-recess screwdriver. Mounting of motor © Lock carriage (1) Support motor on lower guide (2). @ Pull clamping lever (3) in directi- on of axis and swivel motor into posi- tion © Push in pin clamping lever (3) and tighten by turning in counter clockwise. Pull lever (3) in direction of axis (against spring pressure) to change its position. Release Tighten oz @ Attach water connection (1) to motor and connect plug to FI switch- box,Rig fastening methods Method With M16 HKD anchor With vacuum’ Bracing with column attachments (column extensions) Quick-release column 20 Advantages Safe, stable Quick, easy, no anchor hole required ‘Quick, stable, no anchor hole required ‘Quick, low cost, no anchor hole required, infinite adjustment Conditions @ Anchor hole required ‘@ Smooth surface required @ Less holding power and stability than with anchor © Additional support required when drilling into walls, @ Not suitable for angular drilling into walls ‘@ Cannot be used everywhere, strong opposite walliceiling suitable distance away required ©@ Limited stability, cannot be used everywhere @ Not suitable for fastening to wall ‘Small baseplate and column assembly © Set anchor (min. M 16 size) 250- 350 mm away from core bit hole centre. @ Move rig (1) without motor int desired location, using positioning indicator (2), and fasten it. © Screw in levelling screws (3) uni baseplate is stable on base materia surface. Mount and connect motor. @ Insert core bit into chuck. Large baseplate and column assembly Carry out same procedure, but set anchor 280-400 mm away from core bitvhole centre. Anchor fastening to floor Motor does not have to be removed.Large baseplate with removable column © Set anchor (min. M16 size) 280- 400 mm away from core bit! hole centre. © Remove motor. © Separate column extension from quick-change adaptor (1). ® Move baseplate (2) into desired location, using positioning indicator (3), and fasten. © Mount column extension (4) on quick-change adaptor (1). Screw in levelling screws (5) until baseplate is siable on base material surface. Bracing column against ceiling Example: baseplate and column as- sembly © Bring rig into desired position, using indicator (3). @ Attach column extension (4), Brace column against ceiling, using jack screw (6) @ Tighten locknut (7). © Screw in levelling screws (5) until baseplate is stable on base material surface. Large baseplate Bracing is carried out in the same way. Bracing with quick-release column 10 Move rig into desired location. © Support quick-release column (8) on baseplate (2) or on jack screw (6). If supported on jack screw (6), Use a piece of wood as bearing sur- face and make sure column (8) is vertical @ Press in clamping lever (9) and pull out column (10). @ Hold column (8) vertical and clamp it with lever (11). © Screw in levelling screws until baseplate is held firmly against floor. Fastening with vacuum (small baseplate) © Connect vacuum pump to vacu- um pad (2) and to electric supply © Position vacuum pad (2) approx. 180 mm away from core bitfhole cen- tre and secure it additionally. © Screw in stabilizing screws (3) until in contact with base material surface. @ Move tig into desired location, using positioning indicator, and se- cure it (additionally) @ Please refer to page 8 for additio- nal securing when using vacuum ‘equipment. 24Fastening with vacuum (large baseplate) 2 © Connect vacuum pump to vacu- um pad (2) and to electric supply. © Position vacuum pad (2) approx. 445 mm away from core bit/hole cen- tre. © Move baseplate into desired lo- ‘ation, using positioning indicator, and secure it (additionally). @ Mount column extension. @ Adjust levelling screws _until baseplate is stable on base material surface. @ Please refer to page 8 for additio- nal securing when using vacuum equipment. @ Don't use vacuum pad if vacuum indicator is in red range. 22 Large baseplate with vacuum pad secured to floor g © Mount vacuum pad (1) on base plate (2) and connect them @ Move rig into desired location, using positioning indicator (3). Fully raise vacuum pad (1), using nut (4). @ Loosen nut (4) until vacuum pad is in full contact with floor and visible gap exists between nut (4) and ba- seplate. © ‘Switch on vacuum pump. @ Tighten nut (4). © Screw in levelling screws until baseplate is stable on base material surface, Note: When moving and transporting equ- ipment, always fully raise vacuum Pad using nut (4) to prevent seal from being damaged. Additional securing when using vacuum equipment For example, a rope/cable Sketch of principle Baseplate with vacuum pad 4 Column 2 Securing boltirod and nut 3 Baseplate 4 Levelling screws 5 Vacuum pad 6 Seal 7 Ropeicable Angulating the column U x @ Loosen locking screw (1), bul don't remove it. @ Loosen clamping bolt (2) until te per connection is heard to open @ Hold column (3) and remove locking screw (1), @ Move column (3) to desired angle (marking every 15°, max. angle 45) @ Tighten clamping bolt (2), using ratchet wrench. Note: Refit locking screw (1) if co! umn (3) is moved back to a vertica position (for safety reasons and ad: ditional stability)Fitting of water collector Core bit connection 2 Cut through-hole in seal (2) to suit core bit diameter. Secure to column extension, using clamp (1), © Lift sleeve (9) on chuck and insert core bit connection end (10). @ Lower sleeve and tum in direc- tion of arrow (open/close), Changing the chuck @ Undo” hexagon-socket screw (14). © Ease off chuck © Grease adaptor spindle before attachment. @ Mount adaptor, align with bore and secure with’ hexagon-socket screw. 23Core drilling Before drilling: © Set up rig properly and secure it firmly (pages 4-8). © Ready Safety Precautions @ Connect water supply and re: moval (pages 5 + 9). © Select right motor speed (page 12) Operating and safety features Water cock (1) @ shut Topen Carriage/teed lock (2) 4 locked —-P open Assisted feed (3) This can be operated on either side, using the feed handle or a ratchet wrench. This permits drilling with lit- tle effort even when using large dia- meter core bits. © Direct feed (4) This can be carried out using the feed handle or ratchet wrench. 24 When drilling: @ Turn on water and regulate vol- ume. © Open water cock only far enough to avoid splashing water. @ The flow volume is sufficient if there is a continuous flow of water around the entire core bit. @ Switch on motor (check true-run- ning of core bit). @ Release carriage/feed lock. © Bring core bit carefully into con- tact with concrete and start kerf by applying only low pressure. @ Observe ammeter when drilling (never exceed red mark) @ As soon as entire face of core bit is cutting, increase feed pressure. @ Reduce feed pressure if reinfor- cement is contacted which is noticed by higher load on motor and rig vi- bration. © Withdraw core bit from kerf while motor is running, @ Switch off motor. © Tur off water. Notes: @ ‘if water pressure is not high e- ough when drilling, diamonds. in core bits will be polished. A dull core bit can be resharpened by dtiling into a sharpening plate approx. 3 om deep 2-3 times using little water. @ |i diamond core bits are used without water, they will overheat immediately and be destroyed. After drilling @ Remove the core. Hold core and tap core bit barrel with piece of wood (if necessary drive Core out of removed core bit from behind with an iron bar). Caution! The core can drop out of the core bit unexpectedly. Mechanical, electronic and thermal overload protectors © Mechanical: This protects motor and core bit i the core bit suddenly sticks (slp clutch). © Electron On overloading by applying too much feed pressure, the current su- ply is reduced to such an extent tha the core bit rotates only slowly. After completely relieving the pres: sure on the core bit, the current picks up and the motor runs again at the normal speed. © Thermal: if overloading is sustained, the motor is additionally protected by a tempe rature sensor. The current suppliet is reduced further so that the motor also rotates only slowly under no load conditions. This indicates thal the motor is still switched on and i also speeds up cooling of the motor. ‘The rig can only be started again by pressing the on-off switch when the temperature of the motor winding has dropped to a suitable level.safety lectrical safety ll diamond drilling rigs, motors, vac- um pumps and water removal umps have class 1 protection i.e. hey are grounded/earthed. We ur- ently recommend that this equip- nent be connected to an Fl switch hich trips at 30 mA, according to he follow diagram. ae j= pe 4) Diamond drilling equipment 2) Vacuum pump 3) Water removal pump Unit protected by Fl switch Important: All supply cords have a ground con- ductor. By fitting an Fi switch, protec- tion is ensured against defective in- sulation of equipment and. supply cords after the Fi switch. Consequ- ently, the supply cord between Fl switch and plug socketireceptacie should be as short as possible. This grounding protects the operator of diamond driling equipment. if he drills into a live cable. Unit not protected by Fl switch Fl Lome Keep supply cord length to socket! receptacle a minimum. 4) Fl switch 5) Three-core supply cord (with ground conductor) Safety precautions on jobsites © Only cut through reinforcement after obtaining permission from the person responsible on the jobsite. @ Make sure all utilities (water, gas and electricity supplies) are shut off in the area where you are drilling and check them before turing on again. Always use a ground fault in- terruptor (FI switch). Use a water cot- leotor and wet vacuum cleaner when drilling into ceilings (see setting-up instructions for driling into ceilings). Replace defective water collector seals © Stop working immediately if the ground fault interruptor (FI switch) is tripped and have the rig checked by a Hilti serviceman. Don't remove the ground fault interruptor (FI. switch) under any circumstances. © Check the building component ie. where you are drilling, for live electric cables. © Cheok the other side of walls you are driling. If a locked room/area is on the other side, obtain access wit- out fail to check conditions. A dis- tribution box or similar could be in this room/area. Preparation of work area Apart from observing the safety pre- ‘cautions, the following preparations must be cartied out on the jobsite: ‘© Connect to water supply or water supply unit and ensure continuous flow of water. © Connect to electric supply and Use ground fault interruptor (Fi) © {if necessary, provide water dral- nage and install water removal e- quipment. Find out where cooling water flows when drilling into hollow components to avoid damage. © Check rig fastening methods — Anchor: May a hole be drilled? = Quick-release column: Is stable support possible? ~ Vacuum: Is surface smooth and clean enough? Is additional securing possible (for wall drilling)? Measure out and mark hole. 25Hilti DCM2 Motor © DCU chuck (UNG 1'%"-7 USA) © Water connection (water swivel) @ Three speed settings (diameter range shown), optimized up to 250 mm dia. holes @ Quick-release coupling for instant mounting on DCM 2 carriage ® Carbon brushes, replaceable from outside 5 Carrying handle/protector bar @ On-Off switch «The noise level of this electric equipment has been measured according to IEC 59 CO 11, IEC 704, DIN 45 635, part 21, NFS 31-031 and 84/537/EC for breakers. The noise level where working can exceed 85 dB (A). In this case, ear protectors must be worn by the operator.» 26 Technical Data Current input: = 2300 W (2200 W)" Voltage: 220V Nominal voltage range 220-240 V Frequency: 50-60 Hz No-load speeds: Full-load speeds: 1250 / 750 7 380 r. 7100 7 650 / 300 rpm 700076307320 rp.m 115 230 Core bit sizes RPM. Max. current ___Max. ourrent 26-56 mm dia. 77100 5A 8A 57-107 mm dia. 650 8A oa @ 402-250 mm dia. 300 20A TA 250-400 mm dia.” 300 20A TA ‘Weight of drive motor assembly: 18,5 kg Chuck: Hilti DCU quick release (UNC 1'/"-7 USA) Only change speed when motor is running. Electronic control unit for constant speed as well as overload current and start-up current limitation Thermal motor protector | Mechanical overload protector (slip clutch) | Protection class | (electric supply with ground/earth conductor required) __ TV & radio interference suppression as per EN 55014 (CISPR Publ. 14) ‘SEV approval | This electric equipment has radio and TV interference suppression according to the guidelines 76/889/EC + 82/499/EC and DIN 57 875 / VDE 0875. Please observe the respective regulations of your trade association. Read the enclosed Safety Precautions before working. + Swiss version * Only for occasional use Right of technical modifications reservedGround fault interruptor (FI) Switchbox This keeps unprotected length of supply cord to plug socket/recepta- cle to a minimum. Check button (1) checks proper functioning of ground fault interrup- tor. Trip current: 30 mA Plug socketiteceptacies: 5 Dimensions: 300 x 200 x 80 mm Weight: 1.5 kg © Ammeter (1) with load limit mar- king, rotatable (A, 360") Top scale: range for 2.3-kW motor Bottom scale: range for 2.0-kW mo- tor © On-Off switch (2) for motor with undervoltage trip as _protection against unintentional switching on again after a power failure. © Socket/receptacle (3) for motor and vacuum pump connection. © Socketireceptacle and groundediearthed plug Determine feed pressure as follows: up to 80 mm dia., indicator shows 8 A and above 80 mm dia. indicator shows 10 A. Don't exceed red mark under any circumstances. ‘Switchbox only for France DD-VP7 vacuum pump Spray water protected Thermal protector On-Off switch (2) Mannometer Handle/Cable holder (3) Vacuum connection hose (4) Supply cord, 3m (5) Filter cover (6) Water separator (7) Note: It there is a power failure, the vacuum is upheld for about 3 three minutes by the non-return valve. However, this time depends on the base material surfa- ce and condition of the seal. If secured to the floor, the rig can be moved into Position when fully assembled, Suction capacity: 7 mh Max. vacuum: 80% | Nominal voltage: 100 74107115 / 220 / 240 V Nominal current: 7/6/6/3/3A | Nominal motor power: 515 W | Nominal speed 2800 r.p.m. on 50 Hz | Motor protection: Class 1 (ground/earth conductor), IP 44 | Weight: 13 kg a7Cleaning and servicing To avoid damage to the equipment and to ensure troublefree operation, all parts must be cleaned and lubricated periodically. Maintenance-free roller guidance Permanent lubrication (grease filing) Rack: grease and oil Column: keep clean, oil sparingly Levelling screws: oil Wheels: oil bearings Spindle/jack screw: oil Check seal frequently and replace it necessary Permanent lubrication Cheek filter daily and replace if fouled, Important: Never grease or oil inside this pump. Empty water container after working. Ensure free ball movement Vacuum pad: Vacuum pump: If technical problems arise, contact the Hilti customer service. Repairs of any kind may only be carried out by electricians/electrical Wearing parts of DCM 2 Water swivel assembly: Item no. 51083/4 28 Warranty We provide a six-month warranty from the date of sale (invoice date), cover- ing faulty material or manufacturing defects which occur despite the fact that the equipment is operated, cleaned and serviced in accordance with the operating instructions and ‘provided that no modifications or repairs have been carried out by unauthorized persons. A prerequisite for the warranty coverage is that only the core bits determined expressly by us for use with this type of rig are employed. The warranty covers the free-of-charge replace- ment or repair of defective parts. Any claims in excess of this cannot be entertained. A warranty claim should be made immediately any defect/defi- ciency is discovered. Parts which are subject to normal wear and tear are not covered by this warranty. Warranty: © G-month coverage for DOM 2 motor, vacuum pump and water removal pump © 12-month coverage for rig and accessories