SINERGI SERVIS INDONESIA Specializing in: Online Leak Sealing PT. SINERGI SERVIS INDONESIA ‘Alamat : JI, Perum Bumi Indah No. 15 Ruko RD Tahap 1 Kutajaya Pasar Kemis Tangerang Banten Email: sinergiservisindonesia@gmail.com Telp: 081381393600SCOMPANY IN BRIEF We are a company that stands on the original Indonesian with field specialists and valve reconditioning repair leaks without shutting down the production process or the online leak sealing We have a lot of work in several companies, among others , references petrochemical, power plant and other industrial, and has compieted project with satisfactory results. we believe could be a sub - contractor of your project. We really appreciate it if you are interested in our company and we look forward to working with your company. We are also ready to work in our 24-hour full if indeed we do the work shutdown or turn around. or there is an emergency job leaks in pipes, flanges,elbows, gland packing and valve bonnet (online leak sealing) We also prepare workers, who experiendes job 24 - hour emergency management VISION and MISSION Our Commitment is to become the leader in Online Leak ‘Sealing and Valve Repair arround Indonesia. We are commited to our excellent service. we have a good experienced team and qualified technical staff thats is supported by excellent equipment, Procces and Quality control system. OUR MARKET Our market has grown domestically. Expand arround Indonesia, Like : Bandung, Tangerang, Java, Sumatera, Kalimantan and other industrial park in Indonesia Our Company is engaged in, among others : > Online Leak Sealing > Valve Repair & ReconditioningPRODUCT FEATURE Sealing Element : > O-Ring > Oil Seal > Hydraulic Seals > Pneumatic Seals > Mechanical Seals > Ete HEAT EXCHANGER Competitive | by Complying > Tube Expantion > Re-Tubing > Cleaning Exchanger > Bolting Service GATE, GLOBE AND CHECK VALVES PARALLEL SLIDE GATE VALVES HATTERSLEY KTM HOPKINSON HEATON KITZ TAYLOR REDUCING VALVES TRIANGLE VELAN SHAW BAILEY T KLINGER PETER SMITH SAMSON CRANE KISHIKAWA BAILEY HOPKINSON BONNY FORGE MALLEABLE DEWRANCE — BROADY ALCO SAPAG YOSHITAKE CONTROL VALVES BALL VALVES SEVERN GLOCON MASONEILAN SERCK AUDCO KTM SAMSON VALTEX WORCESTER NELES JAMESBURY INTROL WAGI DAFRAM ARGUS FISHER MOTOYAMA JAMESBURY KITZ HONEYWEELL YAMATAKE HINDLE WAG! ABB KENT NELES JAMESBURY | ATOMAC PLUG VALVES FOXBORD we AUDCO_TUFLIN_DURCO SAFETY VALVES BUTTERFLY VALVES HOPKINSON FARRIS. TOMOE ORTON FUKUI SEISAKUSHO crosay | AUDCO XOMOX ANDERSON GREENWOOD BROADY DURCO MURBREY ROCKWOOD SWEDEN LESER WOUTER WITZELL KEYSTONE BAILEY BIRKETT NABIC SEETRU | VANESSA KITZREPAIR AND CALIBRATION OF KNIFE GAT! IN CHEMICAL INDUSTRY PRODUCT BEFORE REPAIR AND CALIBRATION KNIFE GATE VALVE MANUFACTURER : DEZURIK VALVE SIZE : 42 INCHP ONLINE LEAK SEALING (Without any shutdown of the plant) The sealtite method allows to stop various leaks of different fluids : > Steam > Water > Air > Gas > Hydrocarbons > Chemical Product :0~450 Bar Pressure: O-709°C Temperature 5 P Leakage Before Repair The Process The process consists in fitting, around the leakage part, an enclosure which will be filled, under pressure, with compound. The enclosure can be : >A specially manufactured box (in case of leak on pipe or valve) >AClamp (In case of leak on flanges) Leakage After RepairWe can fix a leak in an emergency > Flange to flange leakage > Gland packing valve leakage > Pipe leakage > Elbow leakage > Tee pipe leakage > Bonnet valve leakage BRIEF EXPLANATION Our company provides technicians - skilled Leakage Before Repair technicians to be ready always on call if there is an emergency occurrence of leaks in the industry such as : power plants, petro-chemical industry, gas products, yarn, pulp and paper. This leakage, that are generally common in the flange valve, pipe, elbows, gland packing or in the valve bonnet. We can do this leak repair work without stopping the production process, so that companies can save on expenses. if compared with the invented process improvement (shut down) or stopping the production process so that your Leakage After Repair company will lead many suffered huge losses which is the number of material waste, fuel and the amount of time wasted. SERVICE WARRANTY For emergency work leaks, our company will guarantee any leak repair work for three months Before 5 and After Repair e ( Without any shutdown of the plant )Repair and Recondition yarway valve and gate valve Yarway valve in condition overhoul Yarway valve in condition overhoul and cleaned Yarway valve atter repair testing and painting Ball Valve In The Field Piled There are a lot of industries that are not familiar with the valve so that there are a lot of repair the valve - the valve that has accumulated and discarded, so that very large expenditure of funds by the company invented the purchase of a new valve. here we try to offer the service valve on the service valve on the service industries to conduct industrial expenditure cost saving and acceleration when compared with buying a new valve. we also provide warranty repair of 6 months duration each valve repair.INFORMATION ABOUT THE COMPOU! COMPOUND USABLE FOR USABLE ON ‘Steam, Air, Water, High Pressure, Injected Boxes ‘On Pipe, Stuffing Box High Temperature. Flange With Gap PC 70 Max Pressure : 240 Bar Max Temperature : 700° ‘Steam, Air, Water, Flange With Gap Reinforced High Pressure, Injected Boxes Compond For PC 70 B | Hist Temperature. Difficult, Mechanical Max Pressure : 240 Bar Max Temperature : 700° Adjusting, Not To Be Use On Water PC 71 Hydrocarbon, Derived,High Pressure, High Temperature Max Pressure : 240 Bar Max Temperature : 700 °c Flange With Gap Hydrocarbon, Derived,High Flange With Gap Reinforced PC 74 B | Pressure, Hian Temperature] Injected Boxes Compound For 7 Max Pressure : 240 Bar Difficult, Mechanical Max Temperature : 700 %° Adjusting ‘Compound Especialy Steam, Air, Water Flange With Gap Recommended For PC 72 Max Pressure : 240 Bar | Injected Boxes ‘Any injection Max Temperature : 700 2° {rough The Bolts Of ‘The Flanges ‘Compound Usable Same asre7e Steam, Air, Water On Boiled Joint And Pipe | Reinforced, PC 76 B | waxPressure:70Bar | Which Have To Resist To | Compound Usable Max Temperature : 30% | Important Variations Of | jccpsmcat temperature Adustng PC 77 Hydrocarbon, Derived Haan rosstne i Max Pressure : 240 Bar | Temperature, Stuffing Max Temperature : 700% | B0x0s Small Space Botwoon Flanges Injection PC 79 ACIDS Flange With Gap Compound Made With Max Pressure : 140 Bar Max Pressure : 240 Bar Injected Boxes PTFE ( WITHOUT ANY SHUTDOWN OF THE PLANT )REPAIR ANDI CALIBRATION SAFETY VALVES For repair and calibration safety valves we can do in the field with bring equipment ‘equipment in use for repairs and safety valve calibration. This safety valve for our repair and calibration refers to the standard API 527 for safety valve. We also sangup work on safety valve in significant amounts and within the brief. We also provide warranty of six mounths on| any repairs and calibration and also we attached report and test results of the calibration certificate and also we can Make new spare parts made according to our own with the original. REPAIR AND CALIBRATION CONTROL VALVES Control vaive for any repairs we costomarily include the replacement of spare art such as: Body gasket, Packing stem, stem seal, Check actuator and spring conditions ‘and we also can Make spare part such as: Disc, Seat, Stem, Spring and Membrane actuator. For every improvement we refer to international standards that we using standard ANS! 816.104 for seat leakage testing and discnya while for testing bodynya we refer to the API 598 standard. We are also ready to work on the ground when the plant shutdown or in order annual routine repairs.: ‘SOME EXAMPLES OF SUCCESSFUL LEAK REPAIR WORK ON DOING Emergency ocours in goothermal power plant leaks with a prossure of 90 bar and temperatures Nw of 220 degrees Celsius before the invented improvement in PT. Geo Dipa Energi - Wonosobo Plant ‘Toam PT, SINERGI SERVIS INDONESIA Service aro conducting mounting clamp at the point of leakage (WITHOUT ANY SHUTDOWN OF THE PLANT ) ‘Team PT, SINERGI SERVIS INDONESIA Service is doing the installation of a second clamp at he point of leakage (WITHOUT ANY SHUTDOWN OF THE PLANT ) ‘Team PT, SINERGI SERVIS INDONESIA Service are conducting mounting clamp and locking bolts and the installation adaftor to perform injection on leak point ( WITHOUT ANY SHUTDOWN OF THE PLANT ) PT SINERGI SERVIS INDONESIA Serice Team is doing compound injection leakage by high pressure and high temperature in the area of leak point (WITHOUT ANY SHUTDOWN OF THE PLANT ) PT, SINERGI SERVIS INDONESIA Service Team is doing finishong after injection leak and the leak has been successfully can be stopped. Sulfur gas leak repair work is done during four days in caused a huge loak and away location of power plant that was done and also the pressure and temperature which is quite high. For omergancy work such as this leak wo can do on holiday or on the day - another great day and we are also ready work 24 hours a day for the field And we are also ready to prepare a fleet of 24-nours ‘emergency if, there is leakageB. Machining berstock service valve C. Seating Faces Seating faces are set back by welding equipment NS equipment that resembles the orniginal holder D. Flange Faces Flange faces are up and machining to fit the standard corresponding to the thickness of the edge flange dimensions and face E. Gasket Replacement Throughout the gland packing, gasket, and bolting will be replaced with the new relevant standard. F. Re-assemble and Testing After re-installation, all valves are visually inspected, dichek necessary for the operation and the pressure test conducted in accordance with standard G. Painting and Packaging The entire internal surface of the valve will be protected with a rust prevantative. after the valve would be painted, coated, packed for shipment. H. Certification Certification test will be given a warranty service will be made based on certification test DOCUMENTATION PT. SINERGI SERVIS INDONESIA Services take care of a number of improvements in details of each item. A comprehensive history for each component. Data can be provided with a computerized PT. SINERG! SERVIS INDONESIA services. A repair order drawn on file for each job. This allows tracking by receiving the report, sales order and serial number. Record of property stored in a database for cach customer. Documentation is done specifically, information, item supplied in accordance with customer demand.Leakage Gland packing control 5 valve packings in PLTU gland with Press. 60 fluid steam Leakage Before Repair pane eta Leakage Before Repair Repair Valve leaks after gland injection and packing succeeded after in doing injection Emergency occurs in power plant leaks with @ pressure of 90 bar and Aleak enneraies in the valve of 400°C. packing before the gland invented improvement Leakage Before Repair Flange leakage after the injection valve Gland repairs without ~ packing stopping after the production injection process r Leakage After RepairHEALTH & SAFETY PT, SINERGI SERVIS INDONESIA Service has documentation of procedures for improved safety valve that has become a reference information in work, but we will continue to enhance the opportunity to audit all documentation and facilities. All employes PT. SINERGI SERVIS INDONESIA service working in the field required to wear self-protection. PROCESS VALVE REPAIR & RECONDITIONING Itis our commitment to restore valve and equipment sent to our approach to be fixed up like new condition, Below describe the process undertaken by PT, SINERGI SERVIS INDONESIA service for recondition valve. A. VISUAL SURVEILLANCE When the customer equipment in our workshop, an inspection a complete and thourgh equipment necessary to know the state of and determine what needs fixing. the equipment can be repaired and then separated with equipment that can not be repaired. When identified can be corrected, order of work for each unit prepared with a detailed list of work required. B, DATA RECORDING All data related to the vaive will be recorded to determine the degree of damage and by what method will be used to recondition the valve. EARLY TEST Before the repair, the entire valve will be tested in accordance with standard A. Dismantling, Cleaning and Inspection each valve will then be separated from the componentsseparately, after valve separating the components, will be cleaned with some methods depends on the type of material and the circumstances. cleaning methods including bead blasting, wet abrasive blasting, high pressure washing. after that all parts will be examined individually. important material that will be inchemical and metallurgical analysis. The result will be ty incorporated into the inspection report.i. ee SOME EXAMP! Testortsu ESSFUL LEAK REPAIR WORK ON DOING Emergency leak in the area of pipe tee with a medium hot water with a pressure of 10 bar and at temperature 150°C in the chemical production company in west java region we do this work by making manufacturing clamp for pipe installed at the tee area of the leak. Leaks in the pipe tee after the installation completed and adaftor clamp and after the injection done, but the result is very satisfactory and leaks can be stopped. Leakage Before Repaifl This improvement is done without any ‘stopping the production process. Leakage After Repair i ON LINE LEAK SEALING METHODS GLAND PACKING LEAK Emergency leak in the area of flange to flange Leakage Before Repair with a medium hot water with a pressure of 32 bar and at temperature 300°C in the chemical production ‘company in west java region. we do this work by making manufacturing clamp for flange installed at the flange to flange area of the leak Leaks in the flange to flange after the installation completed and adaftor clamp and after the injection done, but the result is very satisfactory and leaks can be stopped. This improvement is done without any stopping the production process, Leakage After RepairGate valve High Pressurre and Temperature area powerplant J Gate valve is in the process improvement insitu valve repair and lapping process Replacement Body gasket packing bolt and nuts 4 painting certification guarranty wis 3 Gate valve after repair Gate valve after repairSOME EXAMPLES OF SUCCESSFUL LEAK REPAIR WORK ON DOING ~_ Leakages in the pipeline for 3-inch and 6-inch pipe is corrosive condition with hot steam media. for the pressure of 20 bar é and temperature of 160 C 7 Leakage Before Repair The pipeline for 3-inch and 6-inch after repair and injection Leakage After Repair Leakage After Repair Leak repair work on the valve steam packing area will be undertaken by a team in a private company engaged in the field of chemical processing in the area west of java. for leaks in the packing area, we can do with the time later than we did about three to four hours duration depending on the position or the valve area is located. To repair this leak we just do the drilling and moderate in the manufacture of thereaded valve stem packing area in order to adaftor set set to enter the compound injection special heat-resistant and pressure. Compound that we use is a compound that resists heat and high pressure specifically designed for media stem, water and air compound is made by the French state We are ready to repair a wide range and veriety of media leaks. a leak that can not be handled by industry maintenance employees.STANDARDIZATION SUPPORT VALVE RECONDITIONING 4VApi Standard 598 for hand valve 2. Api 527 Standard for safety valve $. Ansi B.16.104 for control valve Insitu valve repair with portable lapping machine Gate valve before repair Gate valve is in Gate vaive after repair PLTU TANJUNG MAS the process improvement Power plant PLTU TANJUNG MAS ‘Semarang - Jateng ‘Semarang - Jateng INSITU LAPPING GLOBE VALVE GLOBE VALVE BEFORE REPAIR Scope of work globe valve repair : - Inspect & Report - Make punch, Data and Overhoul - Beadblast body & Components - Lapping seat and Disc valve - Polishing spindle - Replace packing packing & body gasket material - Re-assemble a _— Eee vont Cortty Deer - Painting Testing methode in accordance GLOBE VALVE AFTER REPAIR with Api 598 Site Chemical Industry West Java SeSTANDARDIZATION SUPPORT VALVE RECONDITIONING Some examples of leak repair without stopping production process occured in the area pipe flange to flange with media steam with temperature to 400°C and pressure of 97 kg/om2 this work is done in an industry that engaged in the petrochemical field in west java who has powe plant itself. TOOLS The tools which are needed for on line leak sealing : > Pump, pressure until 10.000 psi > Injection gun > adapter > Caulking gun & chisel > Drill gun & bit > Compound injection > Safety Equipment We have also prepared some specialized fleet to handle leak repair 24 hours if the emergency leak well al night and on the day - the day other majorEQUIPMENT We have the equipment with a total value of 250.000.000 millid werehouse, consisting of lathe machines, lapping machines, wel Se machines, driling machines, test bench, milling machine, and traded comeuall equipment. The amount of investment in equipment requires our commitment and satisfactory for the smooth running of our work. ww TOOLS AUTOMATIC PORTABLE LAPPING MACHINE Specifically to repair portable lapping gate valve and check valve in the site or insitu lapping. Ball Valve Ball valves are Neles Jamesbur underway to Size 8° NAS] 300 _—check the dismantling - Before repair the part that is damage After the demolition ball was in the condition of damage or scratched. To make improvements by means of ball - grinding ball until smooth and her ball lapping up flash like the glass and in return to original size Scope of work repair ball, Valve with actuator work : - Dismantle valve, Actuator and positioner if applicable - Inspect and Report - Polishing spindle/stem ~ Beadblast body and component - Replace packing & Body gasketing - Grinding and lapping ball - Re-assemble, function / Leakage test & certify feplacement seat (PTFE) - Painting and packaging = Testing methode in accordance with API 598SOME EXAMPLES OF SUCCESSFUL LEAK,.REPAIR WORK ON DOING This is one of our jobs that have been succes we are working in a company that processes refined sugar in the Anyer - Cilegon. Avalve that is leaking valve bonnet of events and conditions of the leak can be fixed only in conditions did not stop production. with the NN information to we do our job on-line. The process consists in fitting, around the leakage part, An enclosure which will be filled, under pressure, with compound, The enclosure can be > A specially manufactured box (in case of leak on pipe or valve) > A Clamp (in case of leak on flanges) To repair the leak without stop production we had a lot of them that the customer is moving in the fields of : Oil and Gas, Power Plant, Petrochemical Pulp and Paper products, Mining, Foods and Beverages Product, Milk, Drink and Industry - other industry. We will always provide the best for each Our service and our services will provide warranty every job we do at your company.CONTROL VALVE Valve andActuator : Size velve 3/4 - 24” ANSI CLASS 150 - 2,500 (Pneumatic, Electric, dan Hydraulic type) Set. Pressure Up to 10.000 Psig For each control valve repair and calibration of our usually NN . also provide all the needs spare parts such as body gaskets, packing stem, stem seal, spring actuator, and we can also provide spare parts other such as the valve stem, valve seat, valve dsc, membrane actuator and control valve spare parts needs of others. We are also ready for a full 24 hours if needed for improvement in the condition plant or in an emergency stop a short time. SHUTDOWN AND TURN AROUND WORK During the plant does not operate, we can utilize in workshop to make improvements in place. Our workshop is equipped lapping machine, Lathe machine, drilling machine, welding machine, equipment to cut, also test bench MAINTENANCE CONTRAC FOR VALVES With support from the factory valve that is in our group, We also can provide vaive maintenance contract overall In the overall valve maintenance contract we provide some thing that can be seen in the list below in form of a sercive contract. 4. Nurshing valve daily 2. Provide valves, spare parts, and equipment procurement 3. Provide stand by valve for the purposes of a sudden 4. Managing inventory to supply valves and spare parts This includes the procurement of database management software valve MANPOWER We have 15 permanent employees as a whole that consists of staff administrative and operational staff. Apart from permanent employees, we also has 5 other employes on instruments. The list of our : Technician, Electrician, Foremen, Fitters, welders, Material Coordinator, Painters, Blasters, Insulators, and some experienced public workers. Although these employees are employees who are under contract, they are willing to be called al any time with short notice in PT. Lautan Energy Service Group, and we are able to provide power our work, experienced engineers and technicians of Se Various levels and catagories in a region rineThis is a picture we took at the time installation work on the flange clamp cover exhanger a leak. Here our team of well are doing the injection on leak point with the media more or less steam and temperature 450°C also with less pressure more than 100 kgicm2. We managed to do this job less than seven days is caused because site conditions and the location is quite difficult. Here we also lists their images of our work who are doing the installation of the pipe clamp elbow a leak at the point of welding elbow. We will always ready to work in accordance with any conditions slale leakge and field condilions. Our team at work is peoples who have more experience and have followed traiing - training that we provide and every Our employees are also protected by insurance There are so many industries that are not familiar with ' an improvement in on-line leak. J lia So here we try to affer product service Cur service of which we can do repair such leaks in the area: - Flange to flange valve or pipe - Leaks in the pipeline corrosive - Elbow a cracked pipe - Gland packing an old valve - Also on the bonnet gasket in the vaive area This is one example steam leakage the area of the pipe flange to flange and also include the images for the manufacture of clamp and the installation process. Here we can see clearly in the form of clamp and the installation adaftor server as a tool for injectable inclusion compound Cosmos-resistant high temperature and High pressure The jobs such as leakage We only took two daysil, K VALVE REPAIR & CONDITIONING BUSINESS)ACTIVITIES =: ‘our activities can be catagorized as follow IN-SHOP VALVE REPAIR Isolation Valve ( hand valve ) - Gate Valve 2"-46" 150 #- 10,000 # -Globe Valve 2" 24” 150 #- 2,500 # -Check Valve 2" 30" 150 #- 2,500 # - Ball Valve 2°-32" 150 #- 2,500 # - Plug Valve 2°-12" 150 #- 2,500 # - Butterfly Valve 2"-46" 150 #- 2,500 # PRESSURE SAFETY VALVE Comvertonal type, Balance type, Pilot Operated type, Vaccum type sizevalve —: 3/4- 12" class 2 150 # - 2,500 # Set. Preesure : Up to 10,000 Psig INFRASTRUCTURE Service facilities covering an area approximately 200 m2 and is equipped with special toolsfor valve repair. This includes lathes machine, radial arm drill, 15” lapping machines, spray booths, and other test bench. Equipment, specialist in-situ lapping equipment, work station, air compressors, manual cranes, hydraulic press, and stick welding equpment, benches stripping and miscellneous hand tools. PT. SINERGI SERVIS INDONESIA Service in support with other companies and other heavy equipment are transported through a subcontractor. ee =