TATA TISCON YW ob i 1A Ah Be ee cis TaN for your i ei eaaaiagGProfile of a trail-blazer Tata Steel began operations in Jamshedpur, more than 100 years ago. Starting as Asia's fist integrated steal manufacturer, the Tata Steel Group has grown to be a ‘global corporation and the sbth largest steel conglomerate in the world with about 20 millon tonnes per annum (mtpa) of crude steel production capacity. It is geographically spread over 5 continents with manufacturing units in 26 countties.The Vision of the entity, the Tata Steel Group is “to be the global steel industry benchmark for Value Creation and Corporate Citizenship”.The Group includes Corus, the second largest steel company in Europe; NatSteel, among the top stool makers in the Asia Pacific region and Tata Stoo! Mhailanch ‘This brochure prasonts Tata Stools expertise as a workd- ‘lass provider of long steel products.ee ea Tata Steel Long Products— ride on excellence The Long Product Group of Tata Stee! offers a bouquet of world-class produets covering rebars designed for diferent geographies and needs and carbon and alloy steel wire rods for a host of engineering applications. The rebars are made in the Merchant Mill and the New Bar Mil, while the wire rods are produced in the Wire Rod Mill All the Mils draw their feedstock {rom the basic oxygen steel making unit which produces continuously cast billets. The Long Product Technology Group ~ a critical support service of the business — ensures seamless co-ordination among production, mavketing and planning units. The sales and marketing wing has its pulse on the market, and provides valuable consumer insight for product diversifcation, strategic, planning and specific sales programmes, Whether it's best-in-class products, value added services or delivery commitments, Tata Sted! is the one partner for all your long product neds.een gta inn ‘Tata Stool has eamed the prestigious Qualty Management Certificate from CARES, an independent, non-profit, UK certification authority for reinforcing stool Tata Tiscon— the unbeatab e rebar Tata Tiscon rebars are available in several categories: Tata Tiscon 5000, Tata Tiscon CAS and Tata Tiscon Super Ductile. Together, they comprehensively cover all applications for rinforcing steel bars, All Tala Tiscon rebers are mad in accordance with the TMT process.renowned hanicalteatmen‘ Lo NN A Tata Steel takes credit for being the first integrated steel company outside Japan to have won the Deming Application Prize for Excellence in Total Quality Management Quenching The hot rolled bar leaving the final mill stand is rapidly quenched by a special water spray system. This hardens the surface of the bar to a depth, ‘optimized for each section through formation of martensitic rim while the core romains hot and austenite. eee) eer Self-tempering When the bar leaves the quenching box, the core remains hot ‘compared to the surface, allowing heat to flow from the core to the surface, ‘causing tempering of the outer martensitic layer into @ structure called “tempered martensite’. The core stil mains austenitic at this stage, Atmospheric cooling This takes place on the cooling bed where the austenitic ‘core is transformed into ductle ferite-pearite structure, Thus the final structure Consists of an optimum combination of a strong outer layor (tempered martensite) with a ductile core (ferte-pearite). This gives Tata Tiscon its unique combination of higher strength and ductity, neTata Tiscon 500D, the higher strength rebar from Tata Steel has been specially created for high strength applications. It is ideal for dams, bridges, high-rises or any joture where high yield strength is required without compromising cn the elongation properties. ote Wh bap be iba w ALL? LA kb BIS 2008 standard for Tata Tiscon 5000 is made to lates! lower harmful impurities of sulphur and phosphorus, chord eu ceke td Chemical Properties %Carbon (max) 0.250 0.25 ‘%Suiphur (8) (max) (0.040 0.035) ‘%4Phosphorus (P) (max) 0.040 0.035, 96S8P (max) (0.075 0.070 Mechanical Properties Yield Stress-YS (Nimm2) (min) | _ 500 520 % Elongation (min) 16.0 18 Uttimate Tensile Stress-UTS 565, 580 (N/mm2) (min) “(Typical Values for 90%) cr Corer ester) | reer) Cd ea) Elongation No residial stress Yiald strength 18-25%" 500 Nimm? “(Typical values for 8094) ‘Alltypcal values are indicative only and not quaranteedHigher bond strength Higher bond strength is he rebar and the st e design and profile of the rib and its replication throughout the length of the rebar by using ng machines, result in uniform and (0 uniform strength. More economy Tal ion. Ths hi fe higher in strength and elon mise on steel consumpExcellent bendal ity Due to the controlled process of ‘manufacturing rebars under Tempcore tachnology, the tough outer surface and the soft core of Tata Tiscon 5000 result in lant values of bendlablity. The rabar can bent around mandrels much smaller than those specified in 18-1786, which has an obvious advantage in the construction ses, arobar with ex ‘Superior weldabi low caroon and car ata Tiscon 5000 is produced with on equivalent. The higher strength 1d by precisely controlling the parameters ensure superior weldabilty It can be butl-welded or lap-welded using simole welding practices with ordinary rutile coated electrodes of matching stength, General no pre ancl post welling teatmentis required, property is impart cof thermo mechanical reatmant to Higher corrosion resistance The precise contiol of the thermo mechani and thie intemal stresses, The martensitic rim improves the corrosion o of Tata Tit | treatment process, results in a uniform tompored martensitic rim, completely free from resistan ‘5000 as wollas its fatigue strength, Close dimensional tolerances Tata Tiscon 5000 is. fled his further reduces supplied with mass/metre on the negative side of the s tolerance on a weighted avorage basis. consumption because of extra-length per mass, ‘Superior seismic resistance Duc to ts urioue combination of strength and ductility, Tata Tiscon 500D can adequatoly support a seismic design, When evalu seismic loads on column joints in a RCC structure, the energy dissipation was found to be almost same for each cycle indicating very high and uniform ductility maintained under loads. ted for resistance tSe a ieee! oat Tata Tiscon CRS— the corrosion fighter separa Tata Tiscon CRS (Corosion Resistance Steel) robars is a where there ave acid particles in the ar, corrosion strikes tke breakthrough innovation by Tata Stee! to help builders fight a virus. It eats into ROO structures lke buildings, bridges, the deadly menace of corrasion, Wherever there is salinity in dame, incustial plants and more. the air, along the coastine, in sea water, in ground water or‘Tata Tiscon CRS rebars with their unique protective chemistry, Keep corrosion at bay and protect the Ife of concrete structures, is avalable in the folowing diameters: 8, 10, 12, 16, 20, 22, 25, 28, 92, 26 and 40 mm, in grade IS 1788, Fe 00. ‘Tala Tiscon CRS-mechanical properties Creo) Fe 50D _| CRS * (Typical values) ‘Mechanical Properties (min.) Yield Stress-¥S (N/imm2) ‘500 520 % Elongation 16 16 Ultimate Tensile Stress-UTS 565, 580 (N/mmm2) (min) “(Typical Values for 90% of batches)Tata Tiscon CRS process technology Tata Tiscon CRS rebars are produced, using a judicious selection of corrosion resistant elements (Ou, P & Cr) complemented by a special Thermo Mechanical Treatment (Tu route, “The microstructure resulting from the TMT process, leads to higher corrosion resistance on account of: * boing free from torsional stresses: « presence of selt-tempered lathe martensitic layer on surface known to inhibit corrosion attack and = homogeneous cistioution of corrosion resistant elements. from core to surface‘The Thyagaraja Indoor Stadium, Novi Deby. Tata Tiscon nas been used in various structures that are being bull for the 2010 Commonwealth Games Advantages of Tata Tiscon CRS © Longer fe due to superior corrosion resistance © High yield strength, coupled with good ductity and bondabilty (© No exta precaution required in material hanating and transportation © No maintenance during fabrication © Ideally suited to poor working conditions at site © No extra precaution during welding © Can be bent and rebent around very small mandtolsrhe bath La baa hb not be predicted, the damage a fact of lf in Incia —For the frst time in India, Tata Steel has developed Tata Tiscon ‘Super Ductile rebars, ideally suited for use in earthquake prone areas (zones Il, Il, IV and V indicated in the map). The distinguishing feature of Tata Tiscon Super Ductile rebars is its capacity to absorb large amounts of energy released during earthquakes, without catastrophic falures which might happen in caso of ordinary rebars. ‘An essential construction characteristic for earthquake zones: is that the rebars should bend without breaking. Structural signs take into account yield strength of rabars, factoring inall dead, Ive loads and safety ims. Frequent tremors on the ground and ts amplitude may generate stresses that exceed the yield strength ofthe rebars. To prevent the collapse of buildings, itis necessary that even when the: stress exceeds the yield strength, it should not exceed the tensile stength, This has been made possible with Tata Tiscon ‘Super Ductile rebars, designed to have a much higher UTS/YS. ratio compared to ordinary rebars. In other words, they can bbe plastically deformed to a much larger extent without crossing their utimate tensile strength, Tata Tiscon Super Ductile rebar properties ren) Fes00 | Fes00D S008 006 ‘500N 500E | Fe500sD YS Min, 00 500 00 500 500 500 520 YS Max, NS NS 650 650 650 650 650 UTS Min, 8% Higher | 10% Higher 8 % Higher | 18 % Higher |8 % Higher 18 % Higher| 1 % Higher to¥S to¥S toYS to¥S toYS toYS to¥S UTS Max. NS Ns NS |95%Higher| N.S 40% Higher| 40 % Higher to¥S toYS to¥S UTS/YS Min, 1.08 1.40 1.08 115 1.08 1.15 115 % Total Elongation 12.0Min | 16.0 Min NS NS NS NS 8 % Elongation upto | NS 5 5 78 5 10 6 E.Q, Zone: Earthquake Zone N.S, : Not Specified N2: 120 PPM MaxAree ea ae ean ete ee et Tata Tiscon Super Ductile rebars are manufactured through iron ore - blast furnace basic oxygen furnace - billet casting route with precise control over several parameters. Chemistry Tata Tiscon Super Ductile rebars are made to unique chemistry with eritical control over carbon, sulphur phosphorus and other alloying elements. Carbon equivalent is maintained al a lower range to facilitate good wekiabilty, Bills are cast with electromagnetic stirring to eliminate harmful segregation Rolling The billets are rolled in most advanced mills for maintaining very narrow range of temperatures and other roling parameters which are erica for making rebars super ductile. The tebars also have vary close dimensions, prominent fi pattern and surface finish. ‘Thermo Mechanical Treatment The Tempcore TMT online quenching process is adopted ater roling, with automated control of water p essure, nozzle angle and the rate of water flow. For Tata Tiscon Super Ductile rabars, i is vory important to have a ertical balance between chemistry and que ing parameters, essential developing the desired properties.‘Superior mechanical properties Tala Tiscon Super Ductile robars are available in Fe 500D with a minimum characteristic yield strength of 500 MPa as specied in BIS 1786 which means structural designing need not incorporate any deviation from the standard characteristic strength assumptions, In fact, the UTS and ductilty being greater than specified in the standard, the rebars ensure enhanced safety during earthquakes. Dus to higher UTS but same characteristic yield strength, in ease of work at sites. Moreover, the bent portion retains highe residual duct, bars acquire more bendabilty resulting STRESS Seer 1 pct Better bond strength Tho rib pattorn of Tata Tiscon Super Ductle robars are specially designed to bond best with concrete, High energy absorption capacity Tata Tiscon Super Ductile rebars have a higher UTS/YS rato. This ensures thal rebars when stressed beyond yield strength, as it may happen during an earthquake, will absorb the stress easily and to a much higher extent without any danger of sudden and catastrophic rupture, ‘Super ductility, In Tata Tiscon Super Ductile rebars, the uniform elongation is more focused on high value, and maintained ata very high value, compared to some of the international specifications. Hence Tata Tiscon Super Ductle rebars can undergo plastic deformations to a large extent without necking and thus resist ultimate breakage,Tata Tiscon service edge Reliable Stee! Programme Tala Stea!'s Reliable Steel Programme removes ‘ven the slightest delay in the delvery of steel, negating completely the chances of project overrun. The entre supply chain has been re- arranged so that On-Time and n-Full (OTF supoly cof material is guarantood. Tata Stool, known forts superior product quality and continuous improvement, will became one of the bost service providers in the stool business: with its Reliable Steel Programme, Advantage of the Reliable Stee! Programme © On-Time and In-Full (OTIF) delivery © Manages sudden changes in steel requirements © Reduces inventory levels at sites tatad TISCON READYBUILD The Tata Tiscon Readybuild Customised Rebar Solution customises the lengths of the rebars and bends them at required angles, in accordance with the given project's specication, The fast and efficient service caters to every kind of reinforcement requirement, redefines conc of ime and inventory management, and reduces material wastage. The just-in-time dolvery service provided by the Tala Tiscon Readybuild Customised Rebar Solution is currently available in solect markets and! willbe rolled out across the countvy shortly. ity of steel and supply Tala Tiscon rebars trom the Tata Tiscon Readybuild Customised Rebar Solution are made from 100% virgin steel. The supply of raw material according to a given schedule is guaranteed. There is no ‘question of delay due to non availabilty of steel Better site productivity There is a reduced involvement of labour, used for handling, cutting and bending, This makes: site management much easier. Projects get a competitive fedlge due to the enhanced speed of construction. Better quality construction The Taia Tiscon Readyule Customised Rebar Solution is fully automat fabricated to IS standards. The machines guarantee a precision thal is impossible to achieve manually. The accuracy with Which the rebar are cut and bent leads to easier fabrication onsite and rebars are Reduced wastage Westage of materials is averted as, lages of the Tata Tiscon Readybuild Customised Rebar Solution human error is done away with, with the help of the machines al the plant, As a result, the cost of cisposing waste material on site is also reduced. Less time taken The time taken to complete the project is reduced as the entre process is comparatively error-free, being mostly automated. Reduced project cost 1. Inventory and storage cost is negligible due to justin time delvery system. 2. Labour cost is reduced as the entre cut and bend process is ited to ordering the material according to specification. 3. Wastage of materials is averted as human error is done away with toa large extent. Thus the cost of disposing waste material on site is also reduce.TATA STEEL OFFICES (LONG PRODUCTS) For further details contact Chief of Marketing & Si Tala Steal Limited Tata Cente 43 Jawaharlal Nehru Road Kolkata 700 071 Phone 91 33 6550 8186/76 Fax 91 232288 1640 ‘e-mail tatatiscon@tatasteel com NORTH ZONE EAST ZONE WEST ZONE: ‘SOUTH ZONE New Delhi: Kolkata: Mumbat: Chennai: ‘st Floor, Joovan Tara Bulléng, | 43, Jawaharlal Neh Road, 3d Floor, New India 2nd Floor, El Dorado Building, 5, Sansad Marg, Kokata 700 071, ‘Assurance Building, 112 Nungambaskam, New Delhi 110 001, Phone: 011 2834 2646/2648, Fax: 011 2334 3196, Chandigarh: SCO1G, 1st Floor Sector 26, Madhya Marg, Chancigath 160 018, Phone: 0172 279 1047/0992, Fax: 0172 279 2426. Kanpur: 16/97, Navroz Building ‘The Mall Kanpur 208 001, Phone: 0512 237 5679, 281 287000, Fax: 0512 231 6831 Jaipur: (0084 Prithviraj Road, c-Scheme, Jaipur 802 001 Phone: (0141) 5112902 Fax: (0141) 41 412906 Phone: 033 6550 8187/8166, Fax: 033 2282 1687. Bhubaneshwar: Co, Rungia Agencies P.0,, Rasulgarh 751 010, Phone: 0674 2585768, Fax 0674 298 0968, Jamshedpur: 191, Burma Pad, Burma Mines, Jamshedour 831 007, Phone: 0687 227 0901/0998, Fax: 0687 227 0686, Guwahati: Cio Pungta Agencias, Mesna Bhawan, Kanctan Road, Ulubar, Guwahati 781 007, Phone: 0861 252 3093, 245 4161, Fax: 0361 252 6582, Patna: Boring Canal Road, Patna 800 001, Phone: 0612 292 8624, 551 0338/0329, Fax: 0612 2282044, 87, MG. Road, Fort, Mumbai 400 001, Phone: 022 2267 5669/5045, Fax: 022 2261 9902. Indore: 316/817 City Cente, 870, MG, Road, Indore 452 098, Phone: 0731 645 0690, 253 8685, Fax: 0731 253 5951 Nagpur: Museum Road, Civil Lines, Nagpur 440 001, Phone: 0712 258.3209, 252 2209, $61 1812, Fax: 0712 288 7078. ‘Ahmedabad: 2nd Floor, Premchand, House Annexe, ‘Ashram Road, ‘Ahmedabad 380 009, Phone: 079 6661 2608, 2600, 603, Fax: 079 6661 2604. High Road, Chennai 600 034, Phone: 044 669 60011, Fax: 044 2826 9101 Bengaluru: 2nd Floor, A Wing, ibiles Building, 45, Museum Road, Bengaluru §60 025, Phone: 080 2582 6517/18/19, Fax: 080 2532 8697. ‘Secundrabad: 6th Floor, Surya Towers, 104, Sardar Patel Road, Secundrabad 500 003, Phone: 040 8526 1050, Fax: 040 2781 2418, Disclaimer — the buitings shown inthe brochure are not exclusively Bult with Tata Tisconrebars