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Industry 4.0
Industry 4.0 and supply chain and supply
sustainability: framework and chain
sustainability
future research directions
Surajit Bag
Department of Procurement, Tega Industries South Africa Pty Ltd,
Received 6 March 2018
Brakpan, South Africa Revised 22 April 2018
Arnesh Telukdarie and J.H.C. Pretorius 29 April 2018
Accepted 3 May 2018
Faculty of Engineering and the Built Environment, University of Johannesburg,
Johannesburg, South Africa, and
Shivam Gupta
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Abstract
Purpose – The evolution of technology from the most recent industrial age to the technology era better
known as Industry 4.0 resulted in greater demand for horizontal, vertical and end-to-end digital integration.
Prior studies show that Industry 4.0 adoption majorly influences the sustainability aspects in a supply chain
network. The purpose of this paper is to identify the Industry 4.0 enablers of supply chain sustainability and
further attempt to propose a research framework to bridge the theoretical gaps.
Design/methodology/approach – In this research study, the authors have used a systematic literature
review methodology in the field of Industry 4.0 and sustainable supply chain management. The list of papers
was downloaded from Scopus (www.scopus.com) database. Through strict screening, only journal papers
were selected for conducting the review of the literature.
Findings – The review brings out some interesting findings which will be helpful for the research
community. There have been limited research in the area of managing supply chain network sustainability
through Industry 4.0 technologies. The authors found only 10 papers out of a total of 53 papers which
emphasize on smart manufacturing, smart production system, smart warehouse management system, smart
logistics and sustainability. Most of the previous research studies have ignored the social aspects of supply
chain sustainability. Finally, the authors identified 13 key enablers of Industry 4.0 playing an important role
in driving supply chain sustainability.
Practical implications – The strategies for Industry 4.0 should be refined and detailed to develop economic
and social systems that can act flexibly to sudden changes in the system. Top management must be
convinced for prioritizing investment support and creating a system that can facilitate technology
convergence. Managers must also act on new models of employment and frame plans to continuously
improve the system. In addition, managers must focus on establishing a collaborative platform to facilitate
high-tech research and developments. Finally, it is essential to develop a performance management system
for monitoring all actions in the supply chain network.
Originality/value – Integrating two independent subjects is the uniqueness of the current study. Here,
Industry 4.0 and supply chain sustainability have been integrated to build the research framework, and in
such a process, the authors have extended the existing knowledge base.
Keywords Enablers, Literature review, Cyber-physical systems, Industry 4.0, Supply chain sustainability
Paper type Literature review
1. Introduction
The introduction of Industry 4.0 has proven to be successful in providing various business
benefits including operational optimization and value chain optimization (Strange and
Zucchella, 2017). Industry 4.0 is popularly adopted by German firms such as Volkswagen,
Daimler and BMW. Recently, Chinese Government has also introduced the “Made in China
2025” strategy which focuses on improving manufacturing through speeding up the Benchmarking: An International
Journal
digitalization in China. Similar kind of initiatives have also been undertaken by the US, © Emerald Publishing Limited
1463-5771
French, UK, Japanese and Singaporean Government. DOI 10.1108/BIJ-03-2018-0056
BIJ The ability to merge the concepts of Industry 4.0 and sustainable supply chain is the
focus of this research. Key development in sustainable supply chain focuses on enhancing
the environmental, social and economic benefits, and key development in Industry 4.0
includes total system integration and automation (Kagermann, 2015; Zhou et al., 2015).
The term Industry 4.0 initially came into existence from a project executed under
German Government for supporting computerization in manufacturing (Sung, 2018).
Therefore, Industry 4.0 has a close link with industry operations and Information
Technology, and automation (Cardin et al., 2017; Kusiak, 2018).
Sung (2018) referred in his article about McKinsey survey of 300 manufacturing firms
which provided a surprising result. It reported that only 48 percent of firms think that they
are actually ready to initiate Industry 4.0 project. The question still remains: what can be the
underlying reasons for the poor adoption rate and unsustainability of Industry 4.0 projects?
Industry 4.0 enables machines in the factory to become independent so that these
machines can plan, program and produce goods automatically without an operator.
Industry 4.0 improves flexibility in production which leads to an increased customization of
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products. In such an environment, the machines will communicate with each other for the
execution of production plan. Smart factory systems work in the background and are aware
of objects in the surrounding environment. However, firms face certain challenges while
adopting Industry 4.0 projects and which can potentially impact sustainability aspects in
the supply chain network.
Sung (2018) pointed out that it is difficult for any firm to identify the best suitable
technologies which can provide good return on any investment made by firms so that such
technologies can possibly be avoided. Therefore, wrong technology selection may impact
the economic aspects of sustainability. Another challenge is the amount of job losses due to
process automation and information theory (IT) enablement which may create a negative
impact in poor education areas of the society such as in African countries and this may
potentially influence the social aspects of sustainability. With the evolving nature of
Industry 4.0, technologies, suppliers in the network must upgrade knowledge and skills to
continuously provide best services to their customers. Suppliers and sub-suppliers who fail
to do such up-gradation gradually perish in the long run. This has social implications
especially in the African context where government is continuously emphasizing on
economic empowerment through different initiatives.
The key research question addressed via this research includes an analysis on the
impact of technology, specifically Industry 4.0 in developing a sustainable supply
chain. This research focuses on blending together the two fundamentals and delivering a
research framework.
implications for the firm and need to be taken care through proper technological
selection and management.
Finally, firms losing a huge amount of money annually through the wrong selection of
Industry 4.0 technologies also majorly impact the supply chain operations. This creates loss
of face value in the market and also business losses. Therefore, it is imperative for firms to
recognize all the Industry 4.0 enablers which may lead to smooth supply chain operations
and achieve sustainability.
2. Literature review
In this research study, we have used the systematic literature review (SLR) methodology in
the field of Industry 4.0 and sustainable supply chain management. The list of papers was
downloaded using Scopus (www.scopus.com), which is the largest abstract and citation
database for academic reputed scientific research journals, books and conference
proceedings. Through strict screening, only journal papers were selected for conducting
the review of literature. These relevant journal papers have been classified and further
categorized into various groups. The SLR methodology was adopted based on the
guidelines advised by Tranfield et al. (2003). The key steps in the SLR are planning the
strategy for literature review, conducting the literature review and reporting the findings
from literature review.
Scopus database consists of papers from four fields, such as Life Sciences, Health
Sciences, Physical Sciences and Social Sciences. This allows for conducting research studies
in cross-disciplinary fields, which was one of the primary purposes for selecting Scopus
database in this research study.
This research study undertakes a novel attempt to combine two independent concepts,
the first concept from the domain of Business Management (sustainable supply chain) and
the second concept from the domain of Information Technology (Industry 4.0).
The literature review sub-sections are as under:
BIJ 2.1 Sustainable supply chain management
2.1.1 Planning the review of literature. For sustainable supply chain management literature
search on Scopus on January 21, 2018, the authors found keyword: “Sustainable Supply Chain
Management”; language: English; subject area: Business, Management and Accounting;
document type: Journal Papers; exclude: 2018 (as the year is not complete and thus complete
picture of 2018 will not be showcased); selected papers with DOI and finally obtained 242
journal papers. Table I provides detailed search syntax used in this study.
The search process can be re-run on Scopus website by simply copying and pasting the
referred syntax under the advanced search option. However, the output may vary due to the
constant updating happening on the digital database. The data were obtained on Sunday,
January 21, 2018 at 12:15 p.m., South African time (Figure 1).
2.1.2 Conducting the literature review. This section details the classification of research
papers. The pie chart shows the range of research papers which was obtained after Stage 2
in the paper search process. We found that the maximum number of papers was published
in the field of Business Management followed by other fields (Figure 2).
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We present Figure 3 showing the publishing trend. The number of publishing went up
from 2011 onwards.
Authors further identified the ten papers which attracted the highest number of citations
and are tabulated in Table II.
Search performed on Scopus on January 21, TITLE-ABS-KEY (“Sustainable Supply Chain Management”)
2018 website: www.scopus.com AND (LIMIT-TO (SUBJAREA, “BUSI”)) AND (LIMIT-TO
Table I. (LANGUAGE, “English”)) AND (LIMIT-TO (SRCTYPE, “j”))
Search syntax AND (EXCLUDE (PUBYEAR, 2018))
Step 1
Relevant Research Papers for Keywords: n = 252
“Sustainable Supply Chain Management”: No. 1
Step 2
Figure 1. Consider papers with DOI only n = 242
Steps of selecting the
SSCM research papers
for literature review
Source: Authors’ own compilation
Psychology (0.4%) Industry 4.0
Arts and Humanities (4.8%) and supply
Computer Science (8.0%)
Energy (18.8%)
chain
Social Sciences (20.4%) sustainability
Business, Management
and Accounting (100.0%)
Economics (20.8%)
Figure 2.
Decision Sciences (26.8%) Range of research
Engineering (36.0%)
papers after Stage 2
Source: Authors’ own compilation
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60
50
40
Documents
30
20
10
Figure 3.
0 Number of research
2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 papers published
per year
Source: Authors’ own compilation
February 5, 2018 at 1 p.m., South African time. The steps of selecting the Industry 4.0
research papers for literature review are showcased in Figure 4.
2.2.1 Conducting the literature review. This section details the classification of research
papers. The pie chart (refer Figure 5) shows the range of research papers which was
obtained after Stage 4 in the paper search process. We found that the maximum numbers of
papers is published in the field of Business Management, the second highest being
Engineering, the third highest being Decision Sciences and followed by other fields.
The publishing trend can be seen in Figure 6. Interestingly, the number of publishing
went up from 2015 onwards and significantly in 2017.
Authors further identified the ten papers which attracted the highest number of citations
and are tabulated in Table IV.
BIJ Author(s), Year Corresponding author’s affiliation Citations
Search performed on Scopus on January 21, TITLE-ABS-KEY (“Industry 4.0”) AND (EXCLUDE
2018 website: www.scopus.com (PUBYEAR, 2018)) AND (LIMIT-TO (DOCTYPE, “ar”) OR
LIMIT-TO (DOCTYPE, “ip”) OR LIMIT-TO (DOCTYPE, “re”))
Table III. AND (LIMIT-TO (SUBJAREA, “BUSI”)) AND (LIMIT-TO
Search syntax (LANGUAGE, “English”))
Step 1
Relevant Research Papers for Keywords: n = 1,975
“Industry 4.0”: No. 1
Step 2
Exclude 2018 n = 1,899
Step 3
Include: business, management and accounting; n = 97
article, articles in press and review papers;
English language
Figure 4. Step 4
Steps of selecting the Consider papers with DOI only n = 76
Industry 4.0 research
papers for literature
review
Source: Authors’ own compilation
Others (1.0%) Industry 4.0
Energy (1.0%) and supply
Materials Science (2.1%)
Arts and Humanities (2.1%)
chain
Psychology (4.1%)
Business, Management
sustainability
Economics (4.1%)
and Accounting (100.0%)
Social Sciences (6.2%)
Computer Science (13.4%)
Decision Sciences (56.7%)
Figure 5.
Engineering (75.3%) Range of research
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60
50
40
Documents
30
20
10
Figure 6.
0 Number of research
2012 2013 2014 2015 2016 2017 papers published
per year
Source: Authors’ own compilation
constant updating happening on the digital database. The data were obtained on Monday,
January 22, 2018 at 6:35 p.m., South African time (Figure 7).
2.3.1 Conducting the literature review. This section details the classification of research
papers. The pie chart (refer Figure 8) shows the range of research papers which was
obtained after Stage 5 in the paper search process. We found that the maximum number of
papers was published in the field of Engineering, the second highest was Environmental,
the third highest was Computer Science and followed by other eight categories.
Step 1 Industry 4.0
Relevant Research Papers for Keywords:
“industry 4” or “industrial internet of things” n= 76,686
and supply
or “embedded systems” or “cyber physical chain
systems”: No. 1 sustainability
Step 2
Relevant Research Papers for Keywords:
“sustainable supply chain” or “sustainable n= 148,226
development” or “sustainable operations” or
“smart logistics”: No. 2
Step 3
Merging the above two searches: No. 3 n= 262
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Step 4
Include only Journal papers, English language
n= 56
and subject area as Business Management and
Accounting
Step 5 Figure 7.
Consider papers with DOI only n= 53 Steps of selecting the
Industry 4.0 and
SSCM research papers
for literature review
Source: Authors’ own compilation
Others (9.4%)
Chemistry (3.8%)
Biochemistry (3.8%) Engineering (54.7%)
Mathematics (9.4%)
Decision Sciences (9.4%)
Business, Management
and Accounting (20.8%) Environmental Sciences (32.1%)
We provide the publishing trend (refer Figure 9); interestingly, the number of publishing
went up from 2009 onwards and significantly in 2016.
Authors further identified the ten papers which attracted the highest number of citations
and are tabulated in Table VII.
BIJ 25
20
Documents
15
10
Figure 9.
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Number of research 0
papers published 1998 2000 2002 2004 2006 2008 2010 2012 2014 2016 2018
per year
Source: Authors’ own compilation
Buchholz et al. (2009) Department of Forest and Natural Resources Management, College of 205
Environmental Science and Forestry, State University of New York,
New York, USA
Banerjee et al. (2012) School of Computing, Informatics, and Decision Systems Engineering, 149
Arizona State University, Tempe, Arizona, USA
Moser et al. (2010) C. Moser and L. Thiele are with the Computer Engineering and Networks 93
Laboratory, Swiss Federal Institute of Technology Zurich, Zurich, Switzerland
Gupta and Palsule- Impact Lab, School of Computing, Informatics, and Decision Systems 64
Desai (2011) Engineering, Arizona State University, Tempe, Arizona, USA
Franken et al. (2012) Institute of Health Policy and Management, Erasmus University, 51
Rotterdam, The Netherlands
Scognamiglio et al. Dipartimento Agroalimentare, Istituto di Cristallografia, Via Salaria 44
(2014) Monterotondo Scalo, Rome, Italy
Leary et al. (2012) Department of Mechanical Engineering, University of Sheffield, Sheffield, UK 41
Wang et al. (2015) Department of Electrical and Computer Engineering, Michigan 33
Table VII.
Technological University, Houghton
Ten top papers which
attracted max Aylott et al. (2010) School of Biological Sciences, University of Southampton, UK 28
citations and Bolton and Hannon Department of Science, Technology and Innovation Studies, School of 24
corresponding (2016) Social and Political Science, University of Edinburgh, Edinburgh, UK
author’s affiliation Source: Authors’ own compilation
Cloud computing: It has taken digitalization to a new level through enhanced data
management and storage processes. Cloud computing has provided more reliable services
through next generation data centers that are based on virtualized storage technologies. Such
platforms are hidden in the background and receive data from the ubiquitous sensors, and
analyze and interpret the data for providing users with an easy to understand web-based
visualization (Kaufman, 2009; Armbrust et al., 2010; Gubbi et al., 2013). The software
applications and data are stored in the servers that are kept in the data centers located globally
to give best services to users. The key feature of cloud computing is scalability. Users can add
or remove the hardware and software in cloud data center as per their dynamic requirements.
Singh and Singh (2016) mentioned that three architectures that form the foundation of cloud
computing are as follows: Software as a Service; Platform as a Service and Infrastructure as a
Service. Cloud computing is another key pillar of Industry 4.0 and smart factory.
Real-time supply chain optimization: with intense global competition and rising costs of
labor and energy, manufacturers have transformed into integrated networks for survival.
IoT, CPS and cloud computing lead to the virtualization of manufacturing processes and
ensure smooth operations across the supply chain through real-time information
availability. Simulation and optimization tools form a part of smart factory and are
useful for optimal operations which lead to production flexibility and enhanced innovations
(Brettel et al., 2014).
RQ2. Can a model be developed by integrating the concept of Industry 4.0 and
sustainable supply chain management?
objects. Firms must conduct an initial assessment to identify the potential hazard and
prioritize risk, such as that outlined in the health and safety standard IEC 61508. Then, firms
can follow the recommendations for providing cyber security technologies and protection for
improving control system security, set out in standards such as NIST SP800-82, ISA-99 or IEC
62443. Industry 4.0 is totally systems dependent enabled through information technologies.
Therefore, medium to long duration systems downtime caused due to poor IT security and
low standards will bring the entire supply chain operations to a standstill and lead to millions
of financial losses. Firms must focus on developing good IT governance in the supply chain
network for sustainability (Benias and Markopoulos, 2017; Sung, 2018).
Information transparency: information transparency and proper communication
between customers and suppliers in the supply chain network is essential for the
successful adoption of Industry 4.0 technologies. This can be possible through the creation
of a virtual copy of the physical world by enriching digital plant models with sensor data.
This is enabled by data analysis and provision of information (Sung, 2018).
Standardization and reference architecture: it is essential for firms to focus on the
development of a single set of common standards to support collaboration and reference
architecture to provide a technical description of these standards. This will lead to the
successful adoption of Industry 4.0 in the supply chain network (Liao et al., 2017).
Management commitment: management commitment is a fundamental requirement for
successful Industry 4.0 project driving supply chain sustainability. Management approvals
for big investment in newer technologies are essential to fit Industry 4.0 requirements.
Periodic management review helps in removing bottlenecks in the supply chain. Focus on
process automation, quality systems and customers actually drives such projects. Firms must
start focusing on developing leaders with new set of skills required in this digital world. Such
management initiatives would lead to the better adoption of Industry 4.0 and drive
sustainability in the supply chain network (Bauer et al., 2015; Gilchrist, 2016; Sung, 2018).
Focus on human capital: for shifting to digital smart factory, firms are annually
investing a huge amount of income in training and continuous education of workers. This is
intended to upgrade skill sets of workers as per Industry 4.0 requirements and develop
competency for specialized jobs. Industry 4.0 adoption calls for advanced level of skills and
data analysis. Such training will help the employees to prepare themselves to cross the
hurdles during pre and post Industry 4.0 implementation stages. Moreover, such trained
personnel will further train and educate their suppliers and sub-suppliers in the supply
network to help them survive and advance together in this digital age (Sung, 2018).
Change management: firms are actively involved in change management for converting
from traditional systems to modern systems. Industry 4.0 calls for the adoption of new
BIJ organization structure, new systems and policies. Firms must proactively handle the
attitude of workers and their resistance to drive Industry 4.0 implementation. Managing
changes strategically helps to avoid any kind of disruption in the supply chain network and
achieve sustainability (Aladwani, 2001; Sung, 2018).
Horizontal integration: firms are doing horizontal integration over the business value
networks. This involves internal expansion, mergers and acquisitions which aid in driving
Industry 4.0 projects sustainably (Qin et al., 2016).
Vertical integration: vertical integration is done by firms to drive Industry 4.0 projects. In
such process, firms control their subsidiaries for input material. Collaboration with suppliers
and collaboration with customers in vertical integration is essential for sustainable supply
chain management (Harrigan, 1984; Zhou et al., 2015; Stock and Seliger, 2016; Qin et al., 2016;
Sung, 2018).
Corporate governance: the fundamental idea is to frame the corporate set of rules,
policies and action plans to perfectly fit Industry 4.0 requirements. Proper framework is
required for attaining firm’s digital objectives. This will enhance ownership and control. It
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can further improve transparency with internal stakeholders and can be considered as a
driving force in Industry 4.0 for sustainability (Elkington, 2006; Aras and Crowther, 2008;
Walls et al., 2012).
Third-party audits: firm using third-party audits has been benefitted directly and
indirectly. Third-party audits automatically help to identify the gaps and weaknesses
restricting firms for transforming into a smart factory. Third-party audits doing
specifically security audits that include industrial control systems, partner network
access, maintenance network access and wireless links are essential. Auditors must audit
the IT policy which defines person responsible for identifying cyber threats and
vulnerabilities; audit how the mitigation strategies will be evaluated by firms; audit the
crisis management strategies and finally assess the cyber insurance. This will ensure
safety, security and sustainability in the supply chain network. Customers and suppliers
in the supply chain network must jointly work on Industry 4.0 projects and arrange audit
using third parties to identify the gaps in project and further take necessary measures to
rectify those errors and march toward digitalization (bin Baharin et al., 2003; Gordon et al.,
2003; Li et al., 2011; Duflo et al., 2013).
Those enablers who have been derived from DCV theory are: government support;
support of research institutes and universities; management commitment; focus on human
capital; change management; horizontal integration and vertical integration. These
enablers play a critical role in building the firm’s capabilities to adopt Industry 4.0
sustainably in the supply chain network. These enablers also link Industry 4.0 with
supply chain sustainability and drive the underlying sustainability mechanism in the
supply chain network.
To answer the second research question, the research framework is presented in
Figure 10 which is based on preceding theoretical discussions. Here, the literature is
classified into 13 building blocks of the supply chain sustainability framework.
Government
Support
Support of
Third Party
Research Institutes
Audits
and Universities
Vertical
Integration Improved IT
Security and Standards
Horizontal
Integration Management
Commitment
Change Standardization
Management and Reference
Focus on Information Architecture
Figure 10.
Human Capital Transparency Research framework
BIJ 4. Discussion
Industry 4.0 brings an era of supply chain revolution through digitalization and smart
technologies. Globally, companies are gradually moving toward the adoption of such
enabling technologies to avoid perishing in this volatile, uncertain, complex and ambiguous
environment. However, Industry 4.0 has some dark side which impacts the supply chain of a
company during pre and post implementation stages. The major issues are job losses of
workers; low morale of employees; lack of Industry 4.0 knowledge among suppliers in the
network; lack of funding for technological up-gradation; lack of specialized suppliers
suitable for Industry 4.0 projects; and lack of IT security standards and policies which affect
both the customer and suppliers in the supply chain network. These problems can create
more uncertainties and attract more risks which can lead to supply chain disruptions in the
pre and post stages of Industry 4.0 adoption. Such issues can be addressed by the company
through the management of all the 13 enablers which were identified through literature
review and grounded upon a theoretical base. Industry 4.0 project calls for collaboration
between customers and suppliers in the supply chain network to digitally link all the
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5. Conclusion
The research study has been developed on a brilliant topic which addresses the calls of
previous researchers. Industry 4.0 has bought a digital revolution supported by CPS, IoT
and cloud computing. Industry 4.0 has multiple benefits such as the establishment of smart
production and production processes. In contrast to such benefits, there are certain negative
effects which can significantly impact supply chain sustainability and this further
motivated researchers to pursue this study. On the systematic review of prior studies, it was
found that ten papers only considered Industry 4.0 and supply chain sustainability which
clearly shows that this area is under researched. The study further extended the knowledge
base by identifying the key Industry 4.0 enablers of supply chain sustainability. A
framework has been proposed demonstrating the 13 enablers that influence supply chain
sustainability. The enablers are government support; support of research institutes and
universities; law and policy regarding employment; improved IT security and standards;
management commitment; focus on human capital; change management; horizontal
integration; vertical integration; standardization and reference architecture; and corporate
governance and third-party audits.
using data from South African manufacturing sector. Mathematical modeling can also be done
to estimate the impact of each Industry 4.0 enabler on supply chain sustainability. The study
can also be extended to see the moderation effect of Institutional pressures on Industry 4.0
effect on supply chain sustainability. Organizational information processing theory can also be
applied to study the Industry 4.0 effect on supply chain sustainability.
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Appendix
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BIJ Author(s), Year Research objectives Major findings Research gap(s)
Cardin et al. (2017) The study focusses on The paper presents a critical Uncertainties and risks
synthesizing the regular evaluation of different methods associated with dynamic
issues of intelligent and proposes a 2030 roadmap for business environment not
manufacturing the workgroup considered
Kusiak (2018) The study offers a vision The biggest problem faced by Social sustainability not
of smart manufacturing firms could be the change in the explored in depth
system. Factory automation will
be aided by the low-cost robotics
and this will open up new cyber
jobs. This type of cyber jobs
would require defining new job
descriptions and training of
workforce by institutes
Lee et al. (2018) The study propose an Based on the data collected from a The routing and storage
IoT-based warehouse case company, the proposed IoT- policies have not been
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Corresponding author
Surajit Bag can be contacted at: surajit.bag@gmail.com
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