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Abstract
This study investigates the influence of variables on the decolorization efficiency of a solution containing Tartrazine (a synthetic yellow azo
dye) by D.C. electrocoagulation (EC). The efficiency of different electrode connections and materials (iron, aluminium) for color removal is
compared. Current density, time of electrolysis, interelectrode distance, supporting electrolyte concentration and pH of the solution were the
variables that mostly influenced the color removal. Initially, a simple electrochemical cell was prepared with an anode and a cathode, then
the effect of each variable was studied separately using aqueous Tartrazine in a batch mode. For a solution of 40 mg l1 Tartrazine
þ 400 mg l1 NaCl with chemical oxygen demand (COD) of approximately 30 mg l1, almost 100% color and 90% COD were removed,
when the pH was about 5.78, time of electrolysis was approximately 6 min, current density was approximately 120 A m2 and interelectrode
distance was 1.5 cm. In the second series of experiment, the efficiency of EC cells with monopolar electrodes in series and parallel connections
and an EC cell with bipolar electrodes was compared with that of a simple electrochemical cell. The results revealed that EC cell with monopolar
electrodes in series connection was more effective where aluminium electrodes were used as sacrificial and iron was used as anode and cathode.
Electrocoagulation with Fe/Al (anode/cathode) was more effective for the treatment process than Fe/Fe electrode pair.
Ó 2006 Elsevier Ltd. All rights reserved.
Keywords: Electrocoagulation; Tartrazine; Color removal; Sacrificial electrodes; Iron; Aluminium electrode
0143-7208/$ - see front matter Ó 2006 Elsevier Ltd. All rights reserved.
doi:10.1016/j.dyepig.2006.02.006
250 N. Modirshahla et al. / Dyes and Pigments 74 (2007) 249e257
2. Experimental
Cathode:
8Hþ
ðaqÞ þ 8e / 4H2ðgÞ ð6Þ 2.1. Materials and methods
Table 1
Characteristics of Tartrazine
Absorption Formula weight C.I. name Empirical formula Structural formula
maximum (nm) (g mol1)
428 534.385 Acid C16H9N4O9S2Na3
Yellow 23 SO3Na N N COONa
N
HO N
SO3Na
N. Modirshahla et al. / Dyes and Pigments 74 (2007) 249e257 251
Power Source
Parallel Anode
Parallel Cathode
Electrocoagulation
Cell Wastewater
Magnetic Bar-Stirrer
fed into the reactor and NaCl salt as electrolyte was added to (10%) and distilled water. In order to find out the effect of
the solution to adjust a fixed strength ionic solution. The elec- the sludge contact time, after electrolysis of the dye solution,
trodes are placed inside a Pyrex glass reactor with a distance it was filtered and allowed to precipitate, after reading the
of 1.5 and 1 cm between anode and cathode in a simple EC absorbance, the sludge was mixed with the filtered solution for
cell and an EC cell with sacrificial electrodes, respectively. All 5 min and then the above process was repeated for five times.
experiments were performed in the above reactor as shown in
Figs. 1e3, and a DC power supply (REC-P-6, 0e50 V/0e5 A),
magnetic stirrer, flat-plate anode and cathode were employed. 2.2. Chemical analysis
The total submerged surface area of each electrode was
18 cm2 and there was a 2 cm distance between the bottom of The dye concentration was determined by spectrophotome-
the electrodes and the bottom of the cell, which allowed try at lmax ¼ 254 nm and lmax ¼ 428 nm, according to
easy stirring. Before each experiment, the electrodes were BeereLambert law, using a Ultrospec 2000, Biotech Pharma-
abraded with sand-paper to remove scale and then cleaned cia UV/vis spectrophotometer. It has to be mentioned that at
with successive rinses of water, 0.1 N NaOH, HNO3 solution 254 nm and 428 nm aromatic rings and azo bands could be
Power Source
Monopolar Anode
Monopolar
Cathode
Sacrificial Anodes Sacrificial Anodes
Electrocoagulation Cell
Wastewater
Magnetic Bar-Stirrer
Power Source
Monopolar Anode
Sacrificial Anode
Monopolar Cathode
Electrocoagulation Cell
Wastewater
Magnetic Bar-Stirrer
degraded, respectively. The equation used to calculate the to 120 A m2 yields an increase in the efficiency of color
color removal efficiency in the experiments was: removal from 16.38 to 99.18% because when the current
density increases, the efficiency of ion production on the an-
C0 C ode and cathode increases. Therefore, there is an increase in
CR% ¼ 100
C0 floc production in the solution and hence an improvement in
the efficiency of color removal. For a solution with a dye con-
where C0 and C were the initial and present concentrations of centration of 40 mg l1, the optimum current density was
the dye in the solution (mg l1), respectively. 120 A m2.
The chemical oxygen demand (COD) was measured by
a special kit (C1/25 COD 160) which contains potassium
3.2. Effect of the time of electrolysis
dichromate in sulphuric acid and silver sulphate as a catalyst.
To explore the effect of the operating time, the current density
3. Results and discussion was held constant at 120 A m2. The color removal efficiency
depends directly on the concentration of ions produced by the
3.1. Effect of the current density electrodes. When the electrolysis period increases, an increase
occurs in the concentration of ions and their hydroxide flocs. Ac-
It is well-known that current not only determines the coag- cordingly, as shown in Fig. 5, an increase in the time of electrol-
ulant dosage rate but also the bubble production rate, size and ysis from 2 min to 5 min yields an increase in the efficiency
the floc’s growth [31,32], which can influence the treatment of color removal from 49.53 to 99.21%. For a solution
efficiency of the electrocoagulation. Therefore, the effect of
current density on the pollutants removal was investigated.
100
As shown in Fig. 4, an increase in current density from 40
90
Color Removal Percent
100
90
Color Removal Percent
80
80
70
60 70
50
40 60
30
20 50
10
0 40
0 20 40 60 80 100 120 140 160 180 0 1 2 3 4 5 6 7 8
Current Density (A m-2) Time of Electrolysis (min)
Fig. 4. Effect of the current density on the removal efficiency of Tartrazine Fig. 5. Effect of the time of electrolysis on the removal efficiency of Tartrazine
with Fe/Fe electrode pair. C0[Dye] ¼ 40 mg l1, CNaCl ¼ 400 mg l1, with Fe/Fe electrode pair. C0[Dye] ¼ 40 mg l1, CNaCl ¼ 400 mg l1,
telec. ¼ 5 min, d ¼ 1.5 cm, retention time ¼ 20 min, and lmax ¼ 428 nm. [i] ¼ 120 A m2, d ¼ 1.5 cm, retention time ¼ 20 min, and lmax ¼ 428 nm.
N. Modirshahla et al. / Dyes and Pigments 74 (2007) 249e257 253
100 100
95
Color Removal Percent
90
90
Once distance between the electrodes increases, the electri- 3.5. Effect of the electrolyte type and concentration
cal current decreases. To achieve a certain current density, the
voltage must be increased. On the other hand the IR-drop The influence of sodium sulphate concentration as an elec-
increases as the distance between electrodes increases. With trolyte on the color removal was tested for four different solu-
increasing distance, less interaction of ions with hydroxide tions (300, 400, 650 and 3000 mg l1) with an initial dye
polymers is expected. In other words, decreasing both local concentration of 40 mg l1 and a current density of 120 A m2.
concentration and electrostatic attraction are the reasons for At this condition the maximum removal efficiency was ob-
decreasing the removal of Tartrazine. When the distance of the served with 3000 mg l1 sodium sulphate (CR% ¼ 20.53%).
electrodes is increased from 0.5 to 3 cm, the removal efficiency However, the dye removal is faster when NaCl is used as
decreases by about 26.64%. These results are shown in Fig. 6. an electrolyte. Because the existence of the sulphate ions
would lead to the precipitation of Ca2þ or Mg2þ ions that
3.4. Effect of the initial concentration of the dye form an insulating layer on the surface of the electrodes
[20]. It should be mentioned that the presence of Cl2 mole-
As shown in Fig. 7, the removal efficiency decreases with cules which are formed could also act as bleaching agent.
the increase in the initial concentration of the dye. This could When the concentration of NaCl salt in solution increases,
be due to the presence of intermediate products produced dur- solution conductivity and current density are raised and the
ing the electrolysis process at higher concentrations, which necessary voltage for reaching to a certain current density
then could compete with Tartrazine and water for the active will be reduced, so the consumption of electrical energy is
sites on the electrode, or these intermediate products may be decreased. For lower concentrations, there is a decrease of
insoluble in water and would block the electrode’s active sites. that rate, probably because there are not enough ions to
100
100
95
90
Color Removal Percent
Color Removal Percent
90
80 85
80
70
75
60 70
50 65
60
40
55
30 50
0 20 40 60 80 100 120 140 260 280 300 320 340 360
Initial concentration of Dye (mg l-1) T(K)
Fig. 7. Effect of the initial concentration of the dye on the removal efficiency Fig. 9. Effect of the temperature on the removal efficiency of Tartrazine with
of Tartrazine with Fe/Fe electrode pair. CNaCl ¼ 400 mg l1, telec. ¼ 5 min, Fe/Fe electrode pair. C0[Dye] ¼ 40 mg l1, CNaCl ¼ 400 mg l1, telec. ¼ 5 min,
[i] ¼ 120 A m2, d ¼ 1.5 cm, and lmax ¼ 428 nm. [i] ¼ 120 A m2, d ¼ 1.5 cm, retention time ¼ 20 min, and lmax ¼ 428 nm.
254 N. Modirshahla et al. / Dyes and Pigments 74 (2007) 249e257
100 100
95
99
Color Removal Percent
90
100
98.6 90
80
98.5
Color Removal Percent
70
Removal Percent
Fig. 11. Effect of the sedimentation time on the removal efficiency of Tartra- Fig. 13. Effect of the electrode material on the removal efficiency of Tartrazine.
zine with Fe/Fe electrode pair. C0[Dye] ¼ 40 mg l1, CNaCl ¼ 400 mg l1, C0[Dye] ¼ 40 mg l1, CNaCl ¼ 400 mg l1, telec. ¼ 6 min, [i] ¼ 120 A m2,
telec. ¼ 5 min, [i] ¼ 120 A m2, d ¼ 1.5 cm, and lmax ¼ 428 nm. d ¼ 1.5 cm, and retention time ¼ 20 min.
N. Modirshahla et al. / Dyes and Pigments 74 (2007) 249e257 255
100 3.3
90 0. telec.=0 min
80 3.0 1. telec..=5 min
COD Removal Percent
70 2. telec.=6 min
60 3. telec.=20 min
50 4. telec.=40 min
40 5. telec.=60 min
30
20 2.0
10
Abs.
0
EC reactor with monopolar electrodes Fe/Fe Fe/Al 0
in series connection sacrificial 1
electrodes:Al anode/cathode: Fe / Fe
2
Fig. 14. Effect of cathode material and Al sacrificial electrodes on the COD 3
1.0
removal. C0[Dye] ¼ 40 mg l1, CNaCl ¼ 400 mg l1, telec. ¼ 6 min, i ¼ 0.43 A, 4
and retention time ¼ 20 min. 5
1 20
2 10
3 0
4
A B C D E
1.0 Removal Percent at 428nm
5
Removal Percent at 254nm
6
Fig. 17. Effect of the different electrode connections on the removal efficiency
of Tartrazine. C0[Dye] ¼ 40 mg l1, CNaCl ¼ 400 mg l1, telec. ¼ 5 min,
[i] ¼ 60 A m2, d ¼ 1 cm, and retention time ¼ 20 min. (A) EC reactor with
0.0 monopolar electrodes in series connection; four Fe electrodes, (B) EC reactor
190.0 300.0 400.0 500.0 600.0
nm. with monopolar electrodes in series connection; sacrificial electrodes: Al; an-
ode/cathode: Fe/Fe, (C) EC reactor with monopolar electrodes in series con-
Fig. 15. Spectral changes of Tartrazine during electrolysis with Fe/Fe electrode nection; four Al electrodes, (D) EC reactor with monopolar electrodes in
pair. C0[Dye] ¼ 40 mg l1, CNaCl ¼ 400 mg l1, telec. ¼ 5 min, [i] ¼ 120 A m2, parallel connection; four Fe electrodes, and (E) EC reactor with bipolar elec-
d ¼ 1.5 cm, and retention time ¼ 20 min. trodes in parallel connection; four Fe electrodes.
256 N. Modirshahla et al. / Dyes and Pigments 74 (2007) 249e257
while the dye removal by iron electrodes is due to the 2. The rate of decolorization of the dye solution (Tartrazine)
collective effect of electrocoagulation and electrooxidation. by means of electrocoagulation was affected by the current
And another possible reason for this behavior could be the density, initial pH of the solution, interelectrode distance,
adsorption capacity of hydrous aluminium oxide for contami- time of electrolysis, electrolyte type and concentration, so-
nants which is much lower than hydrous ferric oxides. The lution temperature, different electrode connections and
changes in the UV/vis absorption spectra of Tartrazine solu- materials.
tions as a function of time for EC treatment with Fe/Fe and 3. In this work it was shown that the electrocoagulation treat-
Fe/Al electrodes pair are shown in Figs. 15 and 16, respec- ment achieves a fast and effective removal of Tartrazine.
tively. The color removal process may be due to the interaction For 250 ml dye solution with COD of approximately
of the dye molecules with the iron hydroxides which can 30 mg l1, dye concentration of 40 mg l1 and NaCl con-
remove the dye from water either by surface complexation centration of 400 mg l1, color and COD elimination of
or electrostatic attraction. Another mechanism may be a reduc- 100% and 90% were obtained, respectively, when the pH
tive process for example: was about 5.78, time of electrolysis was approximately
The COD of the initial dye solution was 30 mg l1. After 6 min, current density was approximately 120 A m2,
decolorization process in the optimized condition, COD drop- iron anode and aluminium cathode and interelectrode dis-
ped to 14 mg l1 for Fe/Fe pair, 3 mg l1 for Fe/Al pair and tance was 1.5 cm.
8 mg l1 for an EC cell with monopolar electrodes in series 4. The experimental results showed that an EC cell with
connection with sacrificial aluminium electrodes and iron an- monopolar electrodes in series connection with sacrificial
ode and cathode. aluminium electrodes and iron anode and cathode was
more effective for the treatment process than parallel
connection and a simple EC cell with iron anode and
3.11. Effect of the different electrode connections cathode.
5. For electrocoagulation of Tartrazine in aqueous solution,
The effect of different electrode connections on the effi- iron anode and aluminium cathode were found to form
ciency of Tartrazine is shown in Fig. 17. The experimental a better electrode pair due to high COD reduction and
results showed that aluminium electrodes which were color removal.
placed in series connection with iron electrodes were more
effective and the changes in the UV/vis absorption spectra
of Tartrazine solutions as a function of time for EC treatment
with FeeAl hybrid electrodes are shown in Fig. 18. This 4.0
result is probably due to the higher potential required to 0. telec. =0 min
achieve a certain current density in the series connection 1. telec. =2 min
mode. Hence, this arrangement produces more flocs than 2. telec. =3 min
3.0
the parallel connection mode, so the efficiency of color 3. telec. =4 min
removal is higher. And on the other hand, the nascent Al3þ 4. telec. =5 min
ions are more effective in coagulation process and it is 5. telec. =10 min
Abs.
well-known that aluminium hydroxide flocs are relatively 2.0 6. telec. =50 min
0
large and having low density, which can be easily floated 1
and separated [35]. 2
3
1.0 4
5
4. Conclusions 6