You are on page 1of 5

,QWHUQDWLRQDO-RXUQDORI/DWHVW7UHQGVLQ(QJLQHHULQJDQG7HFKQRORJ\ ,-/7(7

,QYHVWLJDWLRQRI9DOYHE\9DOXH(QJLQHHULQJ
IRU6XVWDLQDELOLW\$5HYLHZ

6DWLVK06LODVNDU
Research Scholar, Mechanical Engineering,
Datta Meghe College of Engineering, Airoli, Maharashtra India,

3URI 'U 9LODV%6KLQGH


Principal, New Horizon Institute of Technology & Management,
Thane, Maharashtra India,

$EVWUDFW 7KH PDQXIDFWXULQJ HQWHUSULVHV DUH FRQVWDQWO\ SUDFWLFLQJ WR LQQRYDWH DQG LPSURYH WKH GHVLJQ RI SURGXFW
DQG SURFHVV RSHUDWLRQV IRU VXVWDLQDELOLW\ DQG FRVW HIIHFWLYHQHVV 7KLV SURGXFW VXVWDLQDELOLW\ DQG FRVW HIIHFWLYHQHVV
DVSHFWVFDQEHDFKLHYHGE\LQYHVWLJDWLQJWKHVSHFLILFSURGXFWE\YDOXHHQJLQHHULQJIRUHQKDQFHWKHSURGXFWLYLW\7KLV
ZLOOKHOSWRPDLQWDLQWKHLUPDUJLQDQGFRPSHWLWLYHDGYDQWDJHRIWKHSURGXFW,QWKLVUHVHDUFKZRUNWKHVFKRODUKDV
XQGHUWDNHQ D SUREOHP RI YDOYH PDQXIDFWXULQJ LQGXVWU\ DV D UHDO WLPH SUREOHP WR LQYHVWLJDWH LW WKURXJK YDOXH
HQJLQHHULQJE\FRPSDUDWLYHVWXG\RIYDOYHVLQYDULRXVPDQXIDFWXULQJLQGXVWU\WRDQDO\VHWKHSHUIRUPDQFHLQFRQWH[W
WRVXVWDLQDELOLW\DQGFRVWHIIHFWLYHQHVV7KLVZLOOKHOSWKHVFKRODUWRVXJJHVWWKHUHGHVLJQDQGPRGLILFDWLRQE\YDOXH
HQJLQHHULQJRIWKHSURGXFW7KLVLVWKHSULPHIRFXVRIWKLVUHVHDUFKZRUN

.H\ZRUG&RPSHWLWLYHDGYDQWDJHV&RVW(IIHFWLYHQHVV6XVWDLQDELOLW\9DOXH(QJLQHHULQJ


,,1752'8&7,21
9DOXHHQJLQHHULQJLVWKHV\VWHPDWLFDSSOLFDWLRQRIUHFRJQL]HGWHFKQLTXHZKLFKLVLGHQWLILHGWKHIXQFWLRQRI
WKHSURGXFWRUVHUYLFHHVWDEOLVKDPRQLWRU\YDOXHIRUWKDWIXQFWLRQDQGSURYLGHWKHQHFHVVDU\IXQFWLRQUHOLDELOLW\
DWWKHORZHVWFRVW7KH3XUSRVHRI9DOXH(QJLQHHULQJV\VWHPDWLF$SSURDFKLVWRSURYLGHHDFKLQGLYLGXDOZLWKD
PHDQRI VNLOIXOO\ GHOLEHUDWHO\ DQGV\VWHPDWLFDOO\DQDO\VLVDQGGHYHORSPHQWRIDOWHUQDWLYHPHDQVRIDFKLHYLQJ
WKHIXQFWLRQWKDWDUHGHVLUHGDQGUHTXLUHG7RGD\WKHPDQXIDFWXULQJHQWHUSULVHVDUHIRFXVLQJWKHLUPRUHDWWHQWLRQ
RQ FRPSHWLWLYH DGYDQWDJH UHFRQVLGHUDWLRQ RI WHFKQRORJ\ PDQDJHPHQW DV ZHOO DV UHGHVLJQ DQG SURFHVV
HQJLQHHULQJWRPDNHWKHSURGXFWPRUHVXVWDLQDEOHDQGFRVWHIIHFWLYH,QYLHZRIDERYHWKHUHVHDUFKZRNHKDV
XQGHUWDNHQ D SUREOHP RI YDOYH PDQXIDFWXULQJ LQGXVWU\ DV D UHDO WLPH SUREOHP WR LQYHVWLJDWH LW WKURXJK YDOXH
HQJLQHHULQJ $QGWU\WR VXJJHVW WKH PRGLILFDWLRQLQWKHGHVLJQDV ZHOODV SURFHVV HQJLQHHULQJ RIYDOYHLQWKLV
UHVHDUFKZRUNIRUWKHVXVWDLQDELOLW\DQGFRVWHIIHFWLYHQHVV7KHFKDQJHREVHUYHGLQWKH,QGXVWULDOHQYLURQPHQWLV
D FRQVLVWHQW SURFHVV 7KH FKDQJHV REVHUYHG LQ WKH SURGXFW LQ FRPSDULVRQ WR HDUOLHU GHVLJQ LV VR IDVWHU DQG
GLIILFXOW WR SUHGLFW LWV SUHVHQFH 7KH UDWH RI FKDQJH RI DQ\ SURGXFW KDV EHFRPH VR IDVWHU GXH WR FXVWRPHU¶V
GHPDQG 7KH OLIH VW\OH DQG FXOWXUH LV DOVR YHU\ PXFK UHVSRQVLEOH IRU FKDQJLQJ WKH SURGXFW GHVLJQ  5DSLGO\
JURZLQJSRSXODWLRQDQGJOREDOLVDWLRQLVRQHRIWKHIDFWRUVUHVSRQVLEOHWRWKHFKDQJH/DUJHO\FKDQJLQJFXVWRPHU
GHPDQGVDQGYDULHW\RIH[SHFWDWLRQDGGWRWKHFKDQJLQJHQYLURQPHQW7KHUHLVDFRQWLQXRXVGHYHORSPHQWLQWKH
WHFKQRORJLHV REVHUYHG SDUDOOHOO\ 7KH LQYHVWLJDWLRQ RI VXFK SURGXFW FDQ EH PDGH WKURXJK YDOXH HQJLQHHULQJ D
V\VWHPDWLF DSSURDFKWR DQDO\VLQJ IXQFWLRQDO UHTXLUHPHQW RI SURGXFWIRUWKH SXUSRVH RIDFKLHYLQJ WKH HVVHQWLDO
IXQFWLRQDWORZHUFRVW
,,/,7(5$785(5(9,(:
%KRVDOH $EKLMHHW 7 >@ DQDO\VHG %XWWHUIO\ YDOYH GLVF E\ )($ DQDO\VLV RI %XWWHUIO\ YDOYH ERG\ DQG ZHLJKW
RSWLPL]DWLRQ 7KH ZHLJKW UHGXFWLRQ LV GRQH E\ FKDQJLQJ WKH GLVF WKLFNQHVV :LWK WKH KHOS RI GLIIHUHQW
RSWLPL]DWLRQ PRGHOV FUHDWHG E\ FKDQJLQJ WKH SDUDPHWHU DQG DQDO\VHG 5HVXOWV DUH VKRZV WKDW WKH PD[LPXP
ZHLJKWUHGXFWLRQLQGLIIHUHQWVHFWLRQLV.JZKLOHNHHSLQJPD[LPXPVWUHVVOHYHOXSWR1PPZKLFKLVVDIH
IRUWKHDSSOLHGORDG
%5DMNXPDU>@H[SODLQHGWKH W\SLFDO SUREOHPV IDFHG LQ WKHLQGXVWU\ZLWKWKH FRQYHQWLRQDOJOREHVXFK DVWKH
GLIILFXOW PDQXDORSHUDWLRQ GXH WR KLJKHUYDOYHWRUTXHVWHPEHQGLQJ LVVXHV LQ VWDLQOHVV VWHHO PDWHULDOSDFNLQJ
SHUIRUPDQFH GHWHULRUDWLRQ E\ URWDWLQJ VWHP GHVLJQ JDOOLQJ SUREOHPV DW VWHP WKUHDGV DQG DW IODQJH EROWV DQG
JODQG SDFNLQJ H\HEROWV DW ORZ WHPSHUDWXUH )($ DQG &)' WRROV DUH XVHG WR RSWLPL]H WKH ERG\ERQQHW FRYHU
IODQJH WKLFNQHVV GLVF WKLFNQHVV DQG IORZ JHRPHWU\ 6KRZV KRZ )($ DQG &)' WRROV DUH XVHG WR HIIHFWLYHO\
RSWLPL]HWKHYDOYHGHVLJQ)RULQVWDQWWKHERG\ERQQHWIODQJHWKLFNQHVVRSWLPL]DWLRQWKURXJKGHVLJQE\FRGHDQG
GHVLJQE\)($VKRZVWKDWWKHWKHRUHWLFDOFDOFXODWLRQUHVXOWVZHUHFRQVHUYDWLYHFRPSDUHGWRWKH)($UHVXOW7KLV
DSSURDFKOHDGVWRWKHVLJQLILFDQWZHLJKWUHGXFWLRQRIWKHIODQJHZHLJKWE\+HDOVRYDOLGDWLRQWKHGHVLJQE\
)($WRHQVXULQJWKDWWKHVWUHVVDQGVWUDLQOHYHOVDUHZLWKLQWKHDOORZDEOHOLPLWV

9RO,VVXH-DQXDU\  ,661;


,QWHUQDWLRQDO-RXUQDORI/DWHVW7UHQGVLQ(QJLQHHULQJDQG7HFKQRORJ\ ,-/7(7

&KRXJXOH0DKDGHR$QQDSSD>@SUHVHQWHGWKHEDVLFIXQGDPHQWDORIYDOXHHQJLQHHULQJWKDWFDQEHLPSOHPHQWHG
LQDQ\SURGXFWWRRSWLPL]HLWVYDOXH,QWKLVFDVHVWXG\RID8QLYHUVDO7HVWLQJ0DFKLQH 870 KHGLVFXVVHGLQ
ZKLFKWKHPDWHULDOGHVLJQRIFRPSRQHQWVLVFKDQJHGDFFRUGLQJWRWKHYDOXHHQJLQHHULQJPHWKRGRORJ\,QFDVH
VWXG\ RI 8QLYHUVDO 7HVWLQJ 0DFKLQH KH REVHUYHV   WKDW WKH XQQHFHVVDU\ LQFUHDVH LQ FRVW LV GXH WR WKH XVH RI
H[SHQVLYHPDWHULDOLQFUHDVHLQYDULHW\RIKDUGZDUHLWHPVDQGWKHUHE\LQFUHDVLQJWKHLQYHQWRU\DQGVRRQ)RU
UHGXFWLRQ RI FRVW KH VHOHFWHG VRPH FRPSRQHQWV IURP 8QLYHUVDO 7HVWLQJ 0DFKLQH DQG KH DSSOLHG YDOXH
HQJLQHHULQJWHFKQLTXHIRUWKHFRVWUHGXFWLRQRIWKHVHFRPSRQHQWVRI8QLYHUVDO7HVWLQJ0DFKLQH
&KHUQ 0LQJ-\K >@ 6WXGLHGH[SHULPHQWDOO\WKHSHUIRUPDQFHIORZ SDWWHUQVDQGFDYLWDWLRQV¶ SKHQRPHQD RID
EDOOYDOYH9DULRXVSDWWHUQVRIIORZVLQDQGGRZQVWUHDPWKHEDOOYDOYHVZLWKUHVSHFWWRGLIIHUHQWYDOYHRSHQLQJV
DQG LQOHW YHORFLWLHV DUH YLVXDOL]HG XVLQJ D SDUWLFOH WUDFNLQJ IORZ YLVXDOL]DWLRQ PHWKRG 37)9  0HDQZKLOH D
FDYLWDWLRQVSKHQRPHQRQLVVKRZQXQGHUFHUWDLQFRQGLWLRQV&RHIILFLHQWVUHJDUGLQJWRWKHSHUIRUPDQFHRIYDOYH
DUH GHWHUPLQHG E\SUHVVXUHDQG IORZUDWHPHDVXUHPHQWV 7KH FRUUHODWLRQVEHWZHHQWKHYDOYHSHUIRUPDQFHDQG
WKHIORZSDWWHUQVDUHSUHVHQWHGDQGGLVFXVVHG7KHSURSRVHGPHWKRGSURYLGHVDQHIIHFWLYHZD\WRGHWHUPLQHWKH
SHUIRUPDQFHFRHIILFLHQWVRIDYDOYHDQGWRXQGHUVWDQGWKHFRQGLWLRQIRUWKHLQFHSWLRQRIFDYLWDWLRQV
*XUDY6KULGKDU6>@,QWKLV/LWHUDWXUHUHYLHZRIYDOYHZRUNGRQHE\GLIIHUHQWUHVHDUFKHVLQWKHDUHDRIZHLJKW
RSWLPL]DWLRQ DQG H[SHULPHQWDO VWUHVV DQDO\VLV WHFKQLTXH WKH UHVXOW RI HDFK RQH VKRZLQJ WKDW FODVVLFDO DQG
DQDO\WLFDOUHVXOWVDUHDSSUR[LPDWHO\PDWFKHVZLWKHDFKRWKHUDQGWKDWFDQEHXVHGIRUIXUWKHUGHYHORSPHQWRIWKH
JDWH YDOYH 7KH SDSHU JLYHV WKH EULHI ORRN RQ WKH VXLWDELOLW\ RI JDWH YDOYH ZHLJKW UHGXFWLRQ E\ XVLQJ ILQLWH
HOHPHQWDQDO\VLVDQGFRPSDUHZLWKH[SHULPHQWDOVWUHVVDQDO\VLVZLWKPDWFKLQJSULQFLSDOVWUHVVRQHDQGWZRDQG
YRLQPLVHVVWUHVVWKHRUHWLFDODQGDFWXDO$QGDFFRUGLQJWRWKDWZHLJKWUHGXFWLRQRIYDOYHERG\XVLQJFRQVWUDLQV
RIYDOYHERG\SUHVVXUHDQGVWUHVV
'U .+ -DWKDU  VXQLO 6 'KDZQ >@ KDV ZRUNHG RQ FODVVLFDO WKHRU\ DQG ILQLWH HOHPHQW DQDO\VLV RI WKH JDWH
YDOYH)LQLWHHOHPHQWDQDO\VLVFDUULHGRXWE\XVLQJ$QV\VVRIWZDUH6WUHVVYDOXHRIFODVVLFDODQGILQLWHHOHPHQW
DQDO\VLVFRPSRXQGDQGLWPDWFKHVDSSUR[LPDWHZLWKHDFKRWKHU$QGWKDWFDQEHXVHGIRUIXUWKHUGHYHORSPHQW
RIJDWHYDOYH
6KDUPD $PLW >@ 6WXGLHG WKH EHVW IHDVLEOH VROXWLRQ IURP WKH DYDLODEOH DOWHUQDWLYHV LV FKRVHQ WKURXJK WKH
IHDVLELOLW\UDQNLQJWDEOH7KURXJKWKHDSSOLFDWLRQRI9DOXH(QJLQHHULQJSURILWVDUHPD[LPL]HGZLWKRXWKLQGHULQJ
WKH UHOLDELOLW\ RI WKH SURGXFW :LWK WKH HIIHFWLYH XWLOL]DWLRQ RI WKH 9DOXH (QJLQHHULQJ WHFKQLTXH WKH YDULRXV
DGYDQWDJHV KDYH EHHQ REVHUYHG LQ WHUPV RI FRVW UHGXFWLRQ LQFUHDVH LQ RYHUDOO SURGXFWLRQ UHGXFWLRQ LQ
PDQSRZHUDQGUHGXFWLRQLQVFUDSWKHVHRXWFRPHVWREHDVXFFHVVIXOVKRZFDVHRIYDOXHHQJLQHHULQJ
6KDUPD$PLW>@SUHVHQWHGWKHEDVLFVRIYDOXHHQJLQHHULQJDQGLWVGLIIHUHQWSKDVHVWKDWFDQEHLPSOHPHQWHGWRD
SURGXFW IRU LWV RSWLPL]DWLRQ 9DOXH HQJLQHHULQJ FDQ LPSURYH WKH SURGXFW FRVW E\ UHGXFLQJ XQQHFHVVDU\ FRVW
DVVRFLDWHGZLWKWKHSURGXFW,WH[SORUHVHDFKSDUWRIWKHYDOXHHQJLQHHULQJMREIRUVXFFHVVIXODSSOLFDWLRQRIWKH
WHFKQLTXH,Q$FDVHVWXG\KHKDVEHHQGLVFXVVHGDQGDQDO\VLVKDVEHHQFDUULHGRXWE\WKHSURFHVVWRDFKLHYHWKH
SURGXFW RSWLPL]DWLRQ 7KH UHVXOWV REWDLQHG DIWHU LPSOHPHQWDWLRQ RI YDULRXV WHFKQLTXHV LV FRVW RI SURGXFW
PLQLPL]HDQGTXDOLW\RISURGXFWLPSURYHV
6WXUJHV 5REHUW + >@ VWDWHG WKDWWKH 9DOXH (QJLQHHULQJWHFKQLTXHV EDVHG RQ IXQFWLRQ KDYH EHHQ WKHPHDQV WR
LPSURYHGSURGXFWVDQGSURFHVVHVIRUVHYHUDOGHFDGHV,WLVDVRFLDOGHVLJQPHWKRGRORJ\WKDWLVXVXDOO\HSLVRGLF
LQDSSOLFDWLRQDQGRIWHQFRQIXVHGZLWKQDUURZLQWHUHVWVVXFKDVFRVWFXWWLQJ+HFRQFOXGHWKDW9(LVQHLWKHUD
GLIIHUHQWQRUDVXIILFLHQWZD\WRGHVLJQFRPSDUHGZLWKPRUHFRQYHQWLRQDODQDO\WLFDODQGV\QWKHVLVWHFKQLTXHV,W
LVUDWKHUDSDUDOOHODQGQHFHVVDU\SURFHVVZLWKGLIIHUHQWLQSXWVDQGRXWSXWV
-DGKDY6KDVKDQN6>@SURSRVHGWKHPHWKRGWRVWXG\WKHSUHVVXUHYDOYHLVWKHGHYLFHWKDWLVXVHGWRFKDQQHO
KLJKSUHVVXUHIOXLGDQGFRQWUROWKHIORZRIWKHIOXLGWKURXJKDSLSH7KXVWKHUHTXLUHPHQWRIWKHJDWHYDOYHVLQ
SHWUROHXPLQGXVWU\LVKLJKWKXVWKHUHGXFWLRQRIWKHWKLFNQHVVRIWKHYDOYHWRDQRSWLPXPWKLFNQHVVZLOOUHGXFH
WKHZHLJKWDQGFRVWRIWKHYDOYH,QWKLVSDSHUKHGHDOVZLWKWKHRSWLPXPWKLFNQHVVGHVLJQUHTXLUHGIRUWKH*DWH
YDOYH IRU IXQFWLRQLQJ VPRRWKO\ XQGHU KLJK SUHVVXUH 7KH WKLFNQHVV RI WKH JDWH YDOYH IURP FDOFXODWLRQV LV OHVV
WKDQWKHDFWXDOGHVLJQLQXVH7KXVWKHZHLJKWDQGPDWHULDOUHTXLUHPHQWVLVUHGXFHG+HH[SODLQHGWKHGHVLJQ
SURFHVVIRU07\SHJDWHYDOYHEXWWKLVSURFHVVFDQEHJHQHUDOL]HGDQGXVHGIRUGLIIHUHQWJDWHYDOYHVDOVR
.LP-XQ2K>@DQDO\VHGWKHEXWWHUIO\YDOYHVKDSHGHVLJQSURFHVVXVLQJ7DJXFKLPHWKRGDQGWKXVEHFRPLQJ
PRUH VXFFHVVIXO WRSRORJ\ RSWLPL]DWLRQ WKH VHQVLWLYLW\ UHJLRQ EHFRPHV ODUJHU ,Q GHVLJQLQJ D GRXEOHHFFHQWULF
EXWWHUIO\ YDOYH UHODWHG WR K\GURG\QDPLF SHUIRUPDQFH DQG GLVF VWUXFWXUH DUH GLVFXVVHG ZKHUH WKH XVH RI
WRSRORJ\ RSWLPL]DWLRQ KDV SURYHQ WR GUDPDWLFDOO\ LPSURYH DQ H[LVWLQJ GHVLJQ DQG VLJQLILFDQWO\ GHFUHDVH WKH
GHYHORSPHQW WLPH RI D VKDSH GHVLJQ &RPSXWDWLRQDO )OXLG '\QDPLFV &)'  DQDO\VLV UHVXOWV GHPRQVWUDWH WKH
YDOLGLW\RIWKLVDSSURDFK+HFRPSDUHGWKHLQLWLDOGHVLJQZLWKWKHRSWLPDOGHVLJQ,WLVIRXQGWKDWWKHSUHVVXUH
GURSGHFUHDVHVE\DQGWRUTXHUHGXFHVE\LQWKHPRGLILHGWKHPDLQUHVXOWFDQEHVXPPDUL]HGLQVWHSV  
5HGXFLQJ SUHVVXUH GURS K\GURG\QDPLF WRUTXH DQG YROXPH DUH DIIHFWHG E\ GLVF WKLFNQHVV PRUH WKDQ RWKHU
YDULDEOHV IRU GRXEOHHFFHQWULF EXWWHUIO\ YDOYH IURP $129$ UHVXOW E\ GHVLJQ RI H[SHULPHQW DQG VHQVLWLYLW\
DQDO\VLV   'LVF GHVLJQ QHHGV IDVW DQG DFFXUDWH VKDSH GHVLJQ SURFHVV IRU HIILFLHQW GHVLJQ VDWLVILHG LQ YDOYH
SHUIRUPDQFH

9RO,VVXH-DQXDU\  ,661;


,QWHUQDWLRQDO-RXUQDORI/DWHVW7UHQGVLQ(QJLQHHULQJDQG7HFKQRORJ\ ,-/7(7

;XH*XDQ6HXQJ*\X >@SURSRVHG PRGHO RI&)0 VWDLQOHVVVWHHOEDOO YDOYH WR HQKDQFH JHQHUDO FRUURVLRQ
UHVLVWDQFHDQGWRSURYLGHJRRGVWUHQJWKE\SHUIRUPLQJVWXGLHGWKURXJKH[SHULPHQWVDQDSSOLFDWLRQRI&)0LQ
YDOYH ERG\ ZDV DQDO\VHG E\ XVLQJ ILQLWH HOHPHQW PHWKRG )(0  WR HYDOXDWH WKH VWUXFWXUDO VDIHW\  $Q
RSWLPL]DWLRQFRXQWLQJVHYHUDOYDULDEOHVEDVHGRQWKHUHVSRQVHVXUIDFHPHWKRG 560 ZDVFRQGXFWHGWRILQGWKH
RSWLPXP GLPHQVLRQ RI WKH YDOYH 7KH UHVXOW VKRZ WKH XVLQJ WKLV SURFHVV FDQ VDYH YDOYH PDVV DV ZHOO DV WKH
FRPSXWDWLRQDOH[SHQVHHIIHFWLYHO\
3DYHO0DFXUD>@KDYHZRUNHGRQH[SHULPHQWDODQDO\VLVRIUHVLGXDOVWUHVVRQFRQFUHWHSDUWRISLSHOLQHZHOGHG
EDOO YDOYH VWUDLQ JDJH WHFKQLTXH XVHG IRU PHDVXUHPHQW RI UHVLGXDO VWUHVV ERWK LPPHGLDWHO\ DIWHU ZHOGLQJ DQG
DIWHU SUHVVXULQJ RI WKH YDOYH 7KH\ KDYH XVHG HVSHFLDOO\ UHFWDQJXODU VWUDLQ JDXJH LQ WKH IRUP RI URVHWWHV ZLWK
PPOHQJWK&\OLQGULFDOKROHVZHUHGULOOHGVWUHVVRIWKHVHURVHWWHVVXFFHVVIXOO\LQVL[GHSWKVIRUPHDVXUHPHQW
RI UHOHDVHG UHODWLYH VWUDLQ 5HVXOW RI UHDOL]HG PHDVXUHPHQW VHUYH DV EDVLV IRU HYROXWLRQ RI VWUHQJWK OLIH RI WKLV
FRPSRQHQW
* *RNLODNULVQDQ >@ VWXGLHG KRZ WKH EDVLFV RI RSHUDWLQJ WRUTXH UHTXLUHG IRU EDOO YDOYH ,I WKH EDOO YDOYH
UHTXLUHGPRUHWRUTXHWKDQHUHTXLUHGPLQLPXPWRUTXHGXULQJLWVRSHUDWLRQPDQXDOKDQGOLQJZLOOEHYHU\WRXJK
7R UHGXFH WKH PDQXDO HIIRUW DQG HOLPLQDWH WKH XVH RI H[WHUQDO GHYLFH ZKLFK LV DOVR HIIHFW RQ VHOHFWLRQ RI
DFWXDWRU
6PLWK 6KDQD >@ ,Q WKLV SDSHU KH LQWURGXFH D QHZ UHGHVLJQ DSSURDFK IRU SURGXFW LQQRYDWLRQ ,QQRYDWLRQ
GHSHQGVXSRQJHQHUDWLQJQHZLGHDV*HQHUDWLQJQHZLGHDVLQWXUQGHSHQGVXSRQRYHUFRPLQJGHVLJQFRQIOLFWV
5HGHVLJQ LV DQ LPSRUWDQW SDUW RI WKH SURGXFW GHYHORSPHQW SURFHVV 5HGHVLJQ LVVXHG WR FRUUHFW GHVLJQ IDXOWV
LPSURYH SURGXFW TXDOLW\ UHGXFH FRVWV H[WHQG SURGXFW OLIH DQG UHGXFH HQYLURQPHQWDO LPSDFWV ,Q WRGD\¶V
PDUNHW UHGHVLJQ LV DOVR XVHG WR FUHDWH PRVW QHZ SURGXFWV 5HGHVLJQ LPSURYHV QHZ SURGXFW IHDVLELOLW\ DQG
UHOLDELOLW\DQGUHGXFHVSURGXFWGHYHORSPHQWFRVWVGHVLJQUHVRXUFHVDQGF\FOHWLPH+RZHYHUFXUUHQWUHGHVLJQ
WHFKQLTXHV FDQ DOVR OLPLW SURGXFW LQQRYDWLRQ 0RVW WHFKQLTXHV FKRRVH D UHIHUHQFH SURGXFW WKDW PDWFKHV XVHU
QHHGV DV PXFK DV SRVVLEOH DQG PRGLI\ WKH UHIHUHQFH SURGXFW WR UHVROYH UHPDLQLQJ FRQIOLFWV 7KH DSSURDFK
FKRRVHVWZR RU PRUH UHIHUHQFH GHVLJQV WKDW FDQ EH FRPELQHGWR FUHDWH WKH WDUJHW SURGXFW 8VHUV GHVFULEH DQG
UDQN WKHLU QHHGV IRU HDFK RI WKH UHIHUHQFH GHVLJQV VHSDUDWHO\ DOVR SUHVHQWV D FDVH VWXG\ WR GHPRQVWUDWH WKH
DSSURDFK
,W LV UHYHDOHG IURP WKH OLWHUDWXUH UHYLHZ WKDW PDQ\ UHVHDUFKHUV KDYH EHHQ FDUULHG RXW DQ HIIHFWLYH ZRUN RQ UH
GHVLJQDQGSURFHVVHQJLQHHULQJRISURGXFWV%\XVLQJ$QDO\VLVWRROVDQG'HVLJQRI([SHULPHQWV6RWKHVHWRROV
DUHDSSURSULDWHWRIXOILOWKHYDOXHHQJLQHHULQJDSSURDFK7KHUHDUHTXLWHDIHZUHVHDUFKHUVKDYHSXWIRUWKYDULHW\
RI PHWKRGRORJLHV IRU SURFHVV HQJLQHHULQJ (YHU\ SURGXFW GHVLJQ DQG SURFHVV HQJLQHHULQJ LV XQLTXH WKH
UHVRXUFHVFRQWUROODEOHIDFWRUVXQFRQWUROODEOHIDFWRUVDQGFRQVWUDLQWVEHLQJGLIIHUHQW7KHVWUXFWXUHGDSSURDFK
IRU UHGHVLJQ RI SURGXFW DQG SURFHVV HQJLQHHULQJ PD\ FKDQJH WKH FRQYHQWLRQDO PHWKRGRORJ\ DQG DFKLHYH WKH
HQKDQFHPHQWE\YDOXHHQJLQHHULQJ
,,,$&$6(678'<
,QWKLVUHVHDUFKZRUNWKHLGHQWLILHGSURGXFWIRUWKHSXUSRVHRILQYHVWLJDWLRQLV9DOYHE\YDOXHHQJLQHHULQJIRU
VXVWDLQDELOLW\9DOYHVDUHLQWHJUDOFRPSRQHQWVLQSLSLQJV\VWHPVDQGXVHVIRUWKHYDULRXVSXUSRVHV,WLVXVHGDV
WKHSULPHGHYLFHIRUFRQWUROOLQJWKHIORZSUHVVXUHDQGGLUHFWLRQRIWKHIOXLGIORZ,QHQJLQHHULQJDQGFKHPLFDO
LQGXVWULHVWKHUHDUHSLSLQJLQVWDOOHGIRUIOXLGKDQGOLQJ$VWKH9DOYHLVWKHPRVWFULWLFDOFRPSRQHQWIRU
DQ\IOXLGKDQGOLQJSURFHVVLQGXVWU\LWQHHGVWREHDWWHQGHGDVDFULWLFDOFRPSRQHQWRIIOXLGKDQGOLQJV\VWHP7KH
LGHQWLILHG LQGXVWU\ KDV D FOHDU DQG SUHFLVH PLVVLRQ WR DFKLHYH WKH KLJKHVW OHYHO RI H[FHOOHQFH WKDW ZLOO NHHS
JHWWLQJEHWWHUDQGEHWWHUDQGHYHQWXDWHLQWRDEHQFKPDUNRIWKHLQGXVWU\
7KH LGHQWLILHG YDOYH PDQXIDFWXULQJ HQWHUSULVH LV IDFLQJ D SUREOHP RI  WR  FRVW HVFDODWLRQ IRU WKH
SURGXFWLRQRIYDOYHVDVFRPSDUHGZLWKWKHRWKHUFRPSHWLWRUVIURPODVWWZR\HDUV+RZHYHUWKHLQGXVWU\ZDVLQ
SURILW VLQFH LWV LQFHSWLRQV \HDU  7KLV KDV UHVXOWHG LQ D ORVV RI SURILWDELOLW\ DQG GHFUHDVHG UHWXUQ RQ
LQYHVWPHQW WR WKH FRQFHUQHG WKHUHIRUH WKH TXHVWLRQ DULVHV DERXW LW VXVWDLQDELOLW\ DQG FRVW HIIHFWLYHQHVV ,W LV
REVHUYHGIURPWKHLQLWLDOGDWDWKDWWKHRYHUDOOFRVWRIWKHYDOYHLVPRUHDVFRPSDUHGWRWKHFRPSHWLWRUVGXHWR
:HLJKWRI WKH H[LVWLQJYDOYH LV PRUH ZKLFK DIIHFWV WKH RYHUDOOFRVW 0DQXIDFWXULQJ SURFHVV RI YDOYH LV DV SHU
FRQYHQWLRQDO-REZRUN7KHUHLVQRGHILQHGF\FOHWLPHIRUSURFHVV3URSHUDSSURDFKRI9DOXH(QJLQHHULQJLVQRW
IROORZHG /RRNLQJ LQWR WKHVH GLIILFXOWLHV WKH UHVHDUFK SUREOHP FDQ EH GHILQHG DV WR LQYHVWLJDWLRQ RI YDOYH E\
YDOXHHQJLQHHULQJSRLQWRIYLHZIRULWVVXVWDLQDELOLW\
,QWKLVUHVHDUFKZRUNXQGHUWDNHQDFRPSDUDWLYHVWXG\RIYDOYHVLQYDULRXVPDQXIDFWXULQJLQGXVWU\WRDQDO\VHWKH
SHUIRUPDQFHLQFRQWH[WWRVXVWDLQDELOLW\DQGFRVWHIIHFWLYHQHVV7RDQDO\VHWKHVDPHGDWDIURPYDULRXVYDOYHV
PDQXIDFWXUHUDQGWKHLUFXVWRPHU¶VKDVJDWKHUHGDERXWWKHSHUIRUPDQFHDQGFRVWRIWKHYDOYHV7KLVZLOOKHOSWR
VXJJHVWWKHUHGHVLJQDQGPRGLILFDWLRQE\YDOXHHQJLQHHULQJRIWKHSURGXFW
7KH PDLQ REMHFWLYH RI WKLV UHVHDUFK ZRUN LV WR PLQLPL]H WKH RYHUDOO SURGXFWLRQ FRVW LPSURYHPHQW LQ TXDOLW\
VSHFLILFDWLRQVDQGUHGHVLJQRIYDOYHZLWKRXWPLQLPL]LQJWKHEDVLFZRUNLQJDQGIXQFWLRQDVSULQFLSOHRIYDOYH
7R IXOILOO WKH FRVWXPHUV LQFUHDVLQJ GHPDQG RI ORZ FRVW LPSURYHG LQ TXDOLW\ DQG UHOLDELOLW\ RI WKH ILQLVKHG
SURGXFWUHVXOWHGLQVXVWDLQDELOLW\DQGFRVWHIIHFWLYHQHVVRISURGXFW7KHIROORZLQJREMHFWLYHVZLOOEHIRFXVHGLQ
WKLVUHVHDUFKZRUNWRGHYHORSDYDULRXVPRGXOHV

9RO,VVXH-DQXDU\  ,661;


,QWHUQDWLRQDO-RXUQDORI/DWHVW7UHQGVLQ(QJLQHHULQJDQG7HFKQRORJ\ ,-/7(7

‡ 7R VWXG\ WKH WHFKQLFDO VSHFLILFDWLRQ FULWLFDO GLPHQVLRQ DQG PDQXIDFWXULQJ SURFHVV RI YDOYH DQG LWV
FRPSRQHQWV
‡ 7RPDNHWKHFRPSDUDWLYHDQDO\VLVRIYDOYHVZLWKUHVSHFWWRIXQFWLRQDQGFRVW
‡ 7KHYDOYHVZLOOEHDQDO\VHGE\XVLQJYDOXHHQJLQHHULQJDSSURDFK
‡ ,QYHVWLJDWLRQLQWKLVUHJDUGZLOOEHFDUULHGRXWE\XVLQJ$QDO\VLVWRROVDQG'HVLJQRI([SHULPHQWV

,9&21&/86,21
/LWHUDWXUH UHYLHZ RI YDOYH ZRUN GRQH E\ GLIIHUHQW UHVHDUFKHU LQ WKH DUHD RI ZHLJKW RSWLPL]DWLRQ RI YDOYH E\
XVLQJYDOXHHQJLQHHULQJDSSURDFK,QYHVWLJDWLRQRIYDOYHLQWKLVUHJDUGFDUULHGRXWE\XVLQJ$QDO\VLVWRROVDQG
'HVLJQRI([SHULPHQWV5HVXOWHDFKRQHVKRZLQJFODVVLFDODQGDQDO\WLFDOUHVXOWVDUHDSSUR[LPDWHPDWFKHVZLWK
HDFKRWKHUDQGWKDWFDQEHXVHGIRUIXUWKHUGHYHORSPHQWRIYDOYH
96&23(2)5(6($5&+:25.
7KH FRQFHUQHG LQGXVWU\ LV SURGXFLQJ YDULRXV YDOYHV OLNH *OREH FRQWURO YDOYH +LJK 3HUIRUPDQFH %XWWHUIO\
9DOYH0DQXDORSHUDWHG%XWWHUIO\%DOOYDOYHQHFHVVDU\IRUGLIIHUHQWSURFHVVLQGXVWULHV,WZLOOQRWEHSRVVLEOHWR
FRYHUDOOWKHSURGXFWVLQWKHUHVHDUFKZRUN+HQFHWKHUHVHDUFKZRUNZLOOEHFRQILQHGRQO\RQ%DOO9DOYH

%DOO9DOYH

ϯdtKW/^K/>DK>K&>>s>s ([SORGHG9LHZRIEDOO9DOYH
;ƐWĞƌdžŝƐƚŝŶŐŝŵĞŶƐŝŽŶEϯϬϬ;ϭϮ͟ͿͿ




)LJ%DOOYDOYH$VSHU([LVWLQJ'LPHQVLRQ'1&KDUWQR3LHFKDUWVVKRZLQJWKHYDULRXVSDUWV
FRVW2I%DOOYDOYH












9RO,VVXH-DQXDU\  ,661;


,QWHUQDWLRQDO-RXUQDORI/DWHVW7UHQGVLQ(QJLQHHULQJDQG7HFKQRORJ\ ,-/7(7

7DEOH1RSDUWOLVWRIEDOO9DOYH

6512 3$571$0( 0$7(5,$/ 47<


&$5%2167((/ 67$,1/(6667((/
 9$/9(%2'< $670$:&% $670$&)0 
 6,'(&211(&7,21 $670$:&% $670$&)0 

 %$// $670$1(13 $670$) 

 6($75(7$,1(5 $670($1(13 $670($) 


 9$/9(6+$)7 $670($1(13 $670($) 
 )$67(1(56 187 $670$% $670$% 
 )$67(1(56 %ROW 6WDLQOHVVVWHHO 6WDLQOHVVVWHHO 
 25,1* 9,7211%5(3'0 9,7211%5(3'0 
 *$6.(7 66*UDSKLWH 66*UDSKLWH 


2YHUDOO FRVW RI YDOYH PDLQO\ GHSHQG RQ WKUHH IDFWRUV )LUVW IDFWRU LV ZHLJKW RI YDOYH ERG\ *HQHUDOO\ %DOO
YDOYHV DUH PDQXIDFWXUHG E\ FDVWLQJ PHWKRG %DOO YDOYH %RG\ FRQWULEXWHV FRQVLGHUDEOH DPRXQW RI ZHLJKW LQ
DVVHPEO\ DERXWWRRIWKHWRWDOZHLJKW 6RIRURSWLPL]DWLRQRIEDOOYDOYHERG\LWLVQHFHVVDU\WRJHW
WKH WHQVLOH VWUHVV SDWWHUQ RI WKH ERG\ ZKLFK LV SRVVLEOH E\ XVLQJ )LQLWH (OHPHQW $QDO\VLV 6HFRQG RSHUDWLQJ
WRUTXHRIYDOYHE\UHGXFLQJRSHUDWLQJWRUTXHSURSHUVHOHFWLRQRIDFWXDWRULIWKHEDOOYDOYHUHTXLUHGPRUHWRUTXH
WKHQUHTXLUHGPLQLPXPWRUTXHGXULQJLWVRSHUDWLRQPDQXDOKDQGOLQJZLOOEHYHU\WRXJK7RUHGXFHWKHPDQXDO
HIIRUWDQGHOLPLQDWHWKHXVHRIH[WHUQDOGHYLFHZKLFKLVDOVRDIIHFWLQJRQVHOHFWLRQRIDFWXDWRULWZLOODIIHFWRQ
UHGXFWLRQRIFRVWIRUDFWXDWRU7KLUGIDFWRUPDQXIDFWXULQJFRVWRIYDOYHE\UHGXFLQJF\FOHWLPHPDQXIDFWXULQJ
SURFHVVRIEDOOYDOYHIRUGHILQHGWKHF\FOHWLPHRIDVVHPEO\%\SURSHURSWLPL]LQJWKHVHIDFWRUVZHFDQUHGXFHG
RYHUDOO FRVW RI EDOO YDOYH DQG SURILWDELOLW\ ZLOO LQFUHDVH DV FRPSDUHG ZLWK WKH RWKHU FRPSHWLWRUV DQG LW ZLOO
VXVWDLQLQWKHPDUNHW

5()(5(1&(6
>@ %KRVDOH $EKLMHHW 7 6'KHNDQH “Finite Element Analysis of based Optimization Butterfly valve disc” ,QWHUQDWLRQDO -RXUQDO RI
(QJLQHHULQJ5HVHDUFK 7HFKQRORJ\ ,-(57 9RO,VVXH  SS
>@ %5DMNXPDU“Globe Valve Design Optimization & Trends”/ 7,QWHJUDWHG(QJLQHHULQJ6HUYLFHV 3 SS
>@ &KRXJXOH0DKDGHR$QQDSSD.DOOXUNDU6KULNDQW3DQGLWUDR“Application of Value Engineering for Cost Reduction – A Case Study of
Universal Testing Machine”,QWHUQDWLRQDO-RXUQDORI$GYDQFHVLQ(QJLQHHULQJ 7HFKQRORJ\9RO,VVXH-XO\SS

>@ &KHUQ 0LQJ-\K&KLQ&KHQJ:DQJ&KHQ+VXDQ 0D³3HUIRUPDQFH WHVW DQG  IORZ YLVXDOL]DWLRQ RI EDOO´ YDOYH ([SHULPHQWDO 7KHUPDO
DQG)OXLG6FLHQFH  SS±
>@ *XUDY6KULGKDU6'U6$3DWLO“Weight Optimisation Of 12”-600 Gate Valve By Using Finite Element Analysis And Experimental
Stress Analysis”-A Review.,QWHUQDWLRQDOMRXUQDORIHQJLQHHULQJ$QG6FLHQFH9RO,VVXH 6HSW 33
>@ .+ -DWNDU  6XQLO 6 'KDQZH “Finite Element Analysis of Gate Valve”   ,QWHUQDWLRQDO -RXUQDO RI (QJLQHHULQJ DQG ,QQRYDWLYH
7HFKQRORJ\ ,-(,7 9ROXPH,VVXH$SULO  SS
>@ 6KDUPD$PLW50%HORNDU“Achieving Success through Value Engineering: A Case Study”:RUOG&RQJUHVVRQ(QJLQHHULQJDQG
&RPSXWHU6FLHQFH6DQ)UDQFLVFR86$9RO,,SS
>@ 6KDUPD$PLW50%HORNDU“ Implementation of Value Engineering - A Case Study”.,QWHUQDWLRQDO-RXUQDORI0DUNHWLQJ)LQDQFLDO
VHUYLFHVDQG0DQDJHPHQW5HVHDUFK9RO1R0DUFKSS
>@ 6WXUJHV5REHUW+“The function of value engineering”&DUQHJLH0HOORQ8QLYHUVLW\5HVHDUFK6KRZFDVH('5&SS
>@-DGKDY 6KDVKDQN 6 “Design of M-Type Gate Valve” ,QWHUQDWLRQDO -RXUQDO RI 6FLHQFH DQG 5HVHDUFK 9ROXPH  ,VVXH   
SS
>@ .LP -XQ2K 6HRO0LQ <DQJ 6HRN+HXP %DHN 6DQJPR .DQJ “Structural Design Strategy of double –Eccentric Butterfly Valve
using Topology Optimization Techniques”:RUOG$FDGHP\RI6FLHQFH(QJLQHHULQJDQG7HFKQRORJ\9ROSS
>@ ;XH*XDQ621*6HXQJ*\X.,06HRN+HXP%$(.<RXQJ&KXO3DUN“ Structural Optimization for ball valve Made of CF8M
Stainless Steel”7UDQV1RQIHUURXV0HW&KDLQD  SS
>@ 3DYHO0DFXUD)UDQWLVHN)RMWLN5DGRPLU+UQFDU“Experimental Residual Stress Analysis of Welded Ball Valve”;,;,0(.2:RUOG
FRQJUHVV)XQGDPHQWDODQG$SSOLHG0HWURORJ\6HSWHPEHU/LVERQ3RUWXJDSS
>@ **RNLODNULVKQDQ6'LY\D5“Operating Torque In Ball Valves-AReview ”,QWHUQDWLRQDO-RXUQDO)RU7HFKQRORJLFDO
5HVHDUFK,Q(QJLQHHULQJ9ROXPH,VVXH'HFHPEHU,661 2QOLQH ±
>@ 6PLWK6KDQD*UHJRU\6PLWK³5HGHVLJQIRU3URGXFW,QQRYDWLRQ´(OVHYLHU'HVLJQ6WXGLHV9RO1R  3S

9RO,VVXH-DQXDU\  ,661;

You might also like