HPDC

DIFACTO ROBOTICS AND AUTOMATION PVT .LTD

HPDC

pg. 1
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LAYOUT

Signal enter in DCM GET

DI[91]=ON
DI[77]=OFF

R DCM DO[15]=ON
DI[2]=ON
DO[1]=ON

SPRAY ROBOT dcm DO[2]=ON

DI[4]=ON
DO[1]=OFF
DO[15]=OFF

Signal enter in INSERT SET

DI[60]=ON DO[10]=ON
DI[63]=ON DO[66]=OFF
DO[67]=ON
DI[94]=OFF
DO[2]=ON
DO[1]=ON
R CHUTE
DI[91]=OFF DI[76]=OFF
DI[15]=OFF DI[11]=OFF
DI[75]=OFF
LOAD ROBOT

Signal enter in CHUTE SET

DI[61]=ON
DI[45]=ON
QUENCH

FEEDER 1

Signal enter in QUENCH SET

DI[21]=ON
DO[20]=OFF FEEDER 2
DI[61]=ON
DI[60]=OFF
DO[94]=ON
DO[21]=PULSE ON

Signal enter in INSERT GET

DI[60]=ON
Signal enter in QUENCH GET DO[62]=OFF
DI[31]=ON DI[63]=ON
DO[20]=ON DI[68]=ON
DI[38]=OFF DO[64]=ON
DO[85]= ON
DO[84]=ON
DI[95]-ON

pg. 2
HPDC

OPERATION CHART

OPERATION START

YES, WILL HAPPEN AT THE CHECK IF

PRODUCTION START TIME PREHEAT
IS ON

NO, NORMAL OPERATION

GET THE PART FROM

DON’T INSET INTO FEEDER
DCM ONLY GIVE
ALL SIGNALS

PUT THE PART IN TO

DCM

GET THE PART FROM

DCM

PUT INTO QUENCH

TANK

TAKE FROM QUENCH

TANK AND PUT INTO
CHUTE

END

pg. 3
HPDC

FLOW DIAGRAM

START

CALL HAND CHECK PROGRAM

LOOP1

CHECK
AUTO OFF YES
OR CYCLE
STOP

GO TO HOME AND
STOP THE EXECUTION
NO

END

CHECK IF
DCM STAND
BY SIGNAL
IS ON YES

NO
GO TO
DCM
GET
CHECK
YES
INSERT
START
SIGNAL IS
ON

NO
GOTO
INSERT
A GET

pg. 4
HPDC

CHECK IF
QUENCH SET YES
OK IS ON &
CHUTE SET OK
IS ON

NO

GOTO GOTO
LOOP1 QUENCH
SET

FROM
DCM
GET

TAKE OUT THE PART

FROM DCM

PT THE PART IN QUENCH

SET JIG

GOTO
INSERT
GET

pg. 5
HPDC

INSERT
GET

CHECK
INSERT YES
SET IS
ON

NO GOTO LOOP 1

IF PART IS
ALREADY
IN HAND
YES

NO

GOTO
ONLY
INSERT
CHECK ANY
FEEDER IS
READY AND
DCM FAST
SHOT ON YES

FIRE ONLY SIGNAL

WITHOUT INSET

NO

B GOTO
LOOP 1

pg. 6
HPDC

CHECK
PREHEAT IS NO
BYPASS(NO
RMAL
OPERATION)

YES
CHECK
SLEEVE NO
GET IS
OFF
YES CHECK
IF PART
IS IN END
YES
HAND

GOTO
INSERT
NO GET
INSERT THE PART
IN DCM
GET THE INSERT
FROM FEEDER

Z
GOTO
LOOP 1

CHECK
PART YES
PICKUP IS
NO OK

GET THE PART INSERT THE PART

FROM FEEDER IN DCM

GOTO GOTO
INSER LOOP 1
T GET

pg. 7
HPDC

CHUTE
SET

IF CHUTE
SET IS YES
READY

NO DROP THE PART IN CHUTE

GOTO
CHUTE
SET GOTO
LOOP 1

QUENCH
SET

CHECK
QUENCH YES
WORK
SET IS OK
GOTO
LOOP 1
NO

CHECK
GOTO YES QUENCH NO TAKE OUT PART
QUENCH
WORK FROM QUENCH
GET
GET IS
NOT OK
GOTO
CHUTE
GET

pg. 8
HPDC

ONLY
INSERT

INSERT THE PART IN DCM

GOTO
LOOP 1

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