BROAD X Absorption Chiller
Model Selection & Design Manual
■ Function
■ ENERGY-SAVING
cooling, heating, hot water
■ Application
To Provide chilled/heating water for
●
large-scale buildings
To Produce chilled water over 3°C
● compared with conventional water distribution systems.
and heating water below 95°C
Area coverage: 200m2-300,000 m2
● consumption by 50% of the rated power demand.
(air-conditioned area)/unit
■ CENTRAL AIR CONDITIONING
■ Energy sources
●
Natural gas, town gas, biogas,diesel,
waste oil or waste heat from gas/oil
power generator or industrial waste
streams (steam, hot water, exhaust, etc),
gas & waste heat hybrid (multi-energy
chiller)
●
The electric demand of water
distribution system is less than 3% of the
cooling capacity.
■ Cooling capacity
23~11630kW(2~1000 104kcal /h)
● Non-eletric chiller applys directly to primaryenergy like
nature gas and etc. It could save more than over 1 time
primary energy compared with eletric chiller.
● Non-electric chiller also can apply to waster heat,
comsuming almost no energy input.
● Zero water resistance design enables 60%+ electricity saving
Inverter control further reduces the operating electricity
INDUSTRIALIZATION
●
Quick installation
Installation time is 10% of that needed for conventional
projects.
●
Cost and space saving
One-time investment solves all problems: design,purchase
installation, commissioning and 50% footprint reduction.
●
Worry-free & Carefree
Whole system factory made and tested. Customers’manage-
ment cost saved.All European/US safety certificates secured.
Central air conditioning industrialization materialized.
●
Complete bacteria killing
Auto chemical dosing device charges biocide to the cooling wa-
ter system automatically to eradicate legionnaire’s diseases.
2008.06 English
 CONTENTS

Packaged Non-electric Chiller

(non-electric chiller + water distribution system)
The Absorption Principle 1
Packaged Direct-fired Chiller Performance
Data & Price 3
HTG Enlarged Models Performance
Data & Price 4
Performance Curves 5
Model Selection & Ordering 6
Supply List 7
Delivery/ Construction/ Installation Scope 8
Packaged Non-electric Steam Chiller
Performance Data & Price 9
Packaged Waste Heat Chiller
Performance Data & Price 11

Villa air conditioning

(micro gas air conditioning, BCT)
Introduction 17
Performance data & price 18
Model selection & ordering 19
Performance curves 19

Design & Construction tips

Dimensions 20
P&I diagram 30
Machine room construction 36
Piping system 37
Control system 38
List of control system installation 39
Exterior wiring diagram 40
Delivery guide 41
Lifting and leveling tips 42
1

Packaged non-electric chiller (non-electric chiller + water distribution system)

The absorption principle

cooling water

chilled water 7/14℃

hot water 80/60℃

cooling water pump

chilled water pump

hot water pump

water softner

auto chemical dosing

low temperature
condenser generator (LTG)

high temperature
generator (HTG)

absorber evaporator
high temperature
heat exchanger heat source or fuel

low temperature heat

exchanger

The cooling principle

The input heat energy heats LiBr solution to generate vapor, then vapor
can be condensed into water. When the water enters evaporator (in high
vacuum conditions), the temperature goes down immediately. And it is
sprayed over the tube to make cooling. When the water absorbs heat from
air conditioning system it can evaporate and then can be absorbed by
concentrated LiBr solution. The cooling water removes the heat and release
into the air. Diluted solution is pumped to HTG, LTG separately to be heated
again, generate vapor contimuously…that’s the cooling cycle.
 2

chilled water 65/55℃

hot water 80/60℃

chilled water pump

hot water pump

high temperature
generator (HTG)

heat source or fuel

The heating principle

Input energy heats the LiBr solution. The vapor produced by the solution
heats the heating water in tubes, while condensate returns to the solution to
be heated and the cycle repeats.
“If separate heating” is utilized, the heating cycle of the DFA chiller/heater
becomes very simple, just like a vacuum boiler.
A separate heat exchanger can provide dedicated hot water while
cooling operation and heating operation are stopped.
 3

HTG Enlarged Models Performance Data & Price Fuels: natural gas, biogas, diesel or gas/oil

Model BYZ 20 50 75 100 125 150 200 250 300 400 500 600 800 1000
chiller cooling capacity kW 233 582 872 1163 1454 1745 2326 2908 3489 4652 5815 6978 9304 11630
4
10 kcal/h 20 50 75 100 125 150 200 250 300 400 500 600 800 1000
heating capacity kW 179 449 672 897 1121 1349 1791 2245 2687 3582 4489 5385 7176 8967
hot water capacity kW 80 200 300 400 500 600 800 1000 1200 1600 / / / /
chilled water
flow rate m3/h 28.5 71.3 107 142 178 214 285 356 427 570 712 854 1139 1429
pressure drop kPa 30 30 30 30 30 40 40 50 50 50 60 60 60 60
cooling water 　
flow rate m3/h 48 120 180 240 300 360 480 600 720 960 1200 1440 1920 2400
pressure drop kPa 50 50 50 50 50 50 50 60 60 60 70 70 70 70
chilled/heating water
flow rate m3/h 15.3 38.5 57.9 77.1 96.4 116 154 193 231 309 386 463 617 771
pressure drop kPa 20 20 20 20 20 20 30 30 40 40 50 50 60 60
hot water
flow rate m3/h 3.4 8.6 12.9 17.2 21.5 25.8 34.4 43.0 51.6 68.8 / / / /
pressure drop kPa 20 20 20 20 20 20 30 30 40 40 / / / /
nature gas consumption
cooling m3/h 17.1 42.7 64.1 85.5 107 128 171 214 257 342 427 513 684 855
heating m3/h 19.4 48.5 72.6 97 121 146 194 243 290 387 485 582 776 970
hot water m3/h 8.8 22 33 44 55 66 88 110 132 176 / / / /
power demand kW 2.5 5.8 6.1 9.8 9.8 11.6 16.7 16.7 21.7 25.2 31.9 40.7 49.9 63.3
solution weight t 1.1 2.6 3.25 3.9 4.9 5.6 8 9 11.7 13.5 17 21.6 28.7 34.7
unit ship. wt. t 4 7.1 9 11.2 13.1 14.6 19.2 23.5 / / / / / /
main shell ship. wt. t / / 5.4 7 8.3 9.2 12 14.5 16.3 21.3 25.9 29.9 38.3 37.5
operation weight t 5.2 9.8 12.8 16.1 19.4 22.0 29.9 35.5 42.4 52.9 63.4 76.5 97.1 113.2
pump set chilled water pump
external head mH2O 19 19 20 20 22 22 22 22 22 22 26 26 26 26
power demand kW 4 11 15 15 22 30 37 44 60 60 110 110 150 180
cooling water pump
external head mH2O 10 10 10 10 10 10 10 10 10 10 10 10 10 10
power demand kW 3 7.5 15 15 22 22 37 44 44 60 90 110 150 180
hot water pump
external head mH2O 10 10 12 12 12 12 12 12 12 12 / / / /
power demand kW 0.39 0.58 2.2 3 3 4.4 4.4 4.4 6 6 / / / /
operation weight t 9 14.3 3.8 3.8 4.2 4.3 7.1 7.4 8.1 9.7 5.9/8.6 6.1/8.6 6.1/9.8 9.6/9.8
pump set power
demand kW 7.39 19.08 32.2 33 47 56.4 78.4 92.4 110 126 200 220 300 360
cooling cooling tower power
tower demand kW 5.5 11 11 15 15 15 22 37 37 44 55.5 74 88 110
operation weight t / 5.1 5.7 7.3 12.3 12.3 14.6 20.2 20.2 24.2 30.3 40.4 48.4 60.4
machine lighting, ventilation power
room demand kW 0.3 0.3 1.0 1.5 1.5 1.5 1.5 2.0 2.0 2.0 2.0 3.0 3.0 3.0
weight t / / 5.6 5.6 6.5 6.5 8.6 9.4 10.5 11.4 18.4 19.2 24.2 25.8
electricity total power demand kW 15.7 36.2 50.3 59.3 73.3 84.5 118.6 148.1 170.7 197.2 289.4 337.7 440.9 536.3
consumption electricity consumption
of water for cooling kW 15.3 35.6 49.6 56.3 72.1 81.8 118.8 148.3 167.8 195.6 291.6 343.9 449 540
distribution electricity consumption
system for heating kW 5 12.8 19 19.5 28.3 38 48.5 56 74 76.2 126 137 182 212
electricity consumption
for hot water kW 1.4 2.4 6.2 7.5 9.3 12.4 15.9 16.4 20 22.2 / / / /
waterconsumption(cooling) t/h 0.6 1.5 2 3 3.8 4.5 6 7.5 9 12 15 18 24 30
price chiller Euro1,000 76 153 189 221 258 286 356 410 469 576 670 758 964 1164
pump set Euro1,000 19 26 44 60 71 81 108 128 144 170 203 238 295 345
cooling tower Euro1,000 9 15 / / / / / / / / / / / /
machine room Euro1,000 3 4 11 11 15 15 18 23 23 23 35 35 45 51
total Euro1,000 107 198 244 292 344 382 482 561 636 769 908 1031 1304 1560
 4

HTG enlarged models General Conditions:

Performance Data & Price
Model Enlarged Heating NG Power Operation 1. Rated chilled W. outlet/inlet temp.: 7°C/14°C
2. Rated cooling W. outlet/inlet temp.: 37°C/30°C
BZ Models capacity Consumption demand weight
3. Rated heating W. outlet/inlet temp.: 65°C/55°C
kW m3/h kW t 4. Rated hot W. outlet/inlet temp.: 80°C/60°C
20 H1 215 23.2 2.5 5.2 5. Lowest permitted outlet temperature for chilled
H2 251 27.8 2.5 5.2 water:5°C (except special order)
6. Highest permitted outlet temperature for heating/hot
H3 287 33.4 2.5 5.3
water: 95°C
H4 323 40.0 2.5 5.6 7. Lowest permitted inlet temperature for cooling water:
50 H1 538 58.2 5.8 9.8 10°C
8. Adjustable chilled water flowrate: 50%~120%
H2 628 69.8 5.8 9.8
Adjustable heating/hot water flowrate: 65%~120%
H3 717 83.8 5.8 9.7 9. Pressure limit for chilled W., cooling W., heating W., hot W.
H4 807 100 5.8 10 0.8MPa (800kPa) (except special order)
75 H1 807 87.1 6.1 12.8 10. Adjustable load: 5%~115%
11. Fouling factor for chilled W., cooling W., heating W.,
H2 942 105 7.6 13.6
hot W.:0.086m2·K/kW
H3 1076 125 7.6 13.8 12. Natural gas consumption is calculated per low heating
H4 1211 151 7.6 14.6 value: 10kWh/m3(8600kcal/m3), if heating value of
other gases or diesel oil is available, please calculate
100 H1 1076 116 9.8 16.7
accordingly
H2 1255 139 9.8 18 13. Standard natural gas pressure is from 16~50kPa
H3 1435 167 9.8 18 (1600~5000mmH2O), lower or higher pressure can be
H4 1614 200 9.8 19.2 accommodated to special orders
14. LiBr Solution concentration: 52% unit ship, wt.
125 H1 1345 145 9.8 21.1 including solution
H2 1569 170 11.6 22.1 15. Rated exhaust temp. for cooling: 160°C
H3 1793 194 11.6 22.2 Rated exhaust temp. for heating: 145°C
16. Machine room temperature: 5~43°C, humidity≤85%
H4 2018 251 11.6 23.4
17. Standard climate conditions for cooling
150 H1 1614 175 11.6 24.2 operation:temp.36°C,relative humidity 50% (wet bulb
H2 1883 204 13.3 25.5 27°C)
H3 2152 233 13.3 25.5 18. Heating capacity and hot water capacity refer to the
capacity during separate operation, which is adjustable
H4 2421 302 13.3 27.3 within this range
200 H1 2152 232 16.7 33 19. the PUMP SET operation weight of BYZ20 includes
H2 2511 271 20.2 34.7 chiller,pump set, cooling tower, machine room the
PUMP SET operation weight of BYZ50 includes chiller,
H3 2869 310 20.2 34.7
pump set, machine room the PUMP SET operation
H4 3228 401 20.2 36.8 weight of BYZ500-1000 includes chiller, pump set,
250 H1 2690 291 16.7 37.7 cooling tower pump set
H2 3138 340 20.2 40.1 20. power demand of cooling, heating,hot W. is under
rated working condition.
H3 3587 388 20.2 40.1 21. Rated direct-fired cooling COP: 1.36
H4 4035 503 20.2 45 Rated direct-fired heating COP0.93
300 H1 3228 348 21.7 43.1 22. Designed lifespan: 25 years
Note: 1.price are vilid from July 1, 2008- December 31,
H2 3766 407 23.7 44.9
2008(the price is 5% less before July 1)
H3 4304 465 23.7 44.9 2.Technical specification is based upon Japanese
H4 4842 601 23.7 48.4 Industry Standard JIS B 8622 "Absorption Chiller"
400 H1 4304 465 25.2 56
H2 5021 542 27.4 58.2
H3 5739 619 27.4 58.2
500 H1 5380 582 31.9 72
H2 6277 698 31.9 74

H2 40% more heating capacity (20% more for H1 and 60%

more for H3) the price of pump set, cooling tower and
machine room is the same.
 5

Performance curves

cooling capacity changes heating capacity changes

211 211

91 91

ǁ 71 ǁ 71

51 51

31 31
31! 41! 51! 61! 71! 81! 91! :1! 211 31! 41! 51! 61! 71! 81! 91! :1! 211
cooling capacity heating capacity

chilled W. temp. changes ambient temp. changes

231
231
221
211
ǁ 211 ǁ
91
:1
71
91
6! 7! 8! 9! :! 21! 22! 23! 24! 35! 37! 39! 41! 43! 45! 47! 49! 51
chilled W. outlet temp.ņ ambient temp.ņ
cooling capacity water consumption
fuel consumption electricity consumption

COP
Nomenclature
Rated COP:1.36
BY Z 100 X D－k－H1
IPLV COP:1.56
Load COP Factor Result H1 20% more heating capacity (40% more
A 100% 1.360 0.01 0.014 for H2 and 60% more for H3)
Functions : k cooling-heating type, d cooling only, without
B 75% 1.569 0.42 0.659 code indicates heating, cooling and hot water
C 50% 1.619 0.45 0.729 Fuel type: B -oil C-LPG D- natural gas E-town gas
BROAD non-electric chiller design code
D 25% 1.308 0.12 0.157 (X indicates Roman number 10 )
Cooling capacity: 10 4kcal/h
Note:The integrated part load value Chiller type: Z-direct-fired
(IPLV)reflects chiller's actual COP in Product: BY-BROAD packaged
operation.

Environmental
Protection Features
Operating Noise dB(A)

Model BYZ 20～50 75～200 ≥250 CO/CO2≤0.02% NOx≤46ppm (O2=5%)

DFA ≤57 ≤58 ≤60
PUMP SET ≤57 ≤57 ≤59
COOLING TOWER ≤62 ≤64 ≤66
 6

Model selection and ordering

Function selection
●
BROAD chillers are classified as standard type
(cooling-heating-hot water),A/C type (cooling-
heating) and cooling only type.
●
An extra boiler is to be equipped to meet the
excessive heating requirement when heating load
exceeds 1.3 times of cooling load.
Fuel selection
Different fuels matches different burners.
●
Split shipment
●
If limited by access of customers’ machine
room (or limited by container transportation), you
can choose split shipment.
●
The chiller normally will be divided into two
pieces as Main Sell and HTG. BROAD technicians
will connect 3 pipes at the job site. Customers
need to prepare welding equipment, nitrogen
and provide necessary cooperation.
Control

●
Fuels apply to a DFA can be: natural gas, town
gas, LPG, bio-gas, industrial waste oil, waste foodstuff
oil, and light oil.
●
Natural gas and waste heat are of priority.
●
Apply to dual fuel of oil and gas (for special order)
Load selection
●
If equipped with low position indoor units (fan
coils), suggested cooling load as follows:
Residences, hotels and office buildings: 40-70 W/m2
Shopping malls, restaurants and campuses: 80-130
W/m2
Theaters, exhibition halls and airports: 130-210 W/m2
●
Model selection is mainly determined by required
cooling load. If heating load is not enough to meet
requirement, an oversized HTG should be selected.
Quantity
●
The fewer units, the lower initial investment and
operation cost (as the chiller’s COP will be higher
and water system’s electric consumption will be
lower at part load).
●
2 sets are recommended for one system (the sum
equals to required load).no need to have standby
unit. One unit for buildings that allow chiller stop
once a year.
●
The standard BROAD chiller and its water
distribution system are equipped with complete
control function, enabling internet monitoring.
●
If a building automation system (BAS) has
been used, the BAS control inter face should
be selected optionally. If the BAS interface is
not ordered along with the chiller, it can be
purchased later.
●
BROAD BAS (building automation system) is
highly recommended.
Machine room location
●
On the floor or on building top.
●
If limited by facilities, the chiller and the pump
set can be installed in basement while cooling
tower on the floor, on stilt or on building top.
●
M e t a l m a c h i n e ro o m d o e s n o t a p p l y t o
basement installation. The chiller and pump set
are installed in the same machine room so as to
reduce pipe lines.
Shipment time
≤BYZ150: 2-6 months
BYZ200-BYZ400: 4-8 months
≥BYZ500: 8-12 months

Price term
Flowrate selection
BROAD insists on fair and open price policy, the
●
BROAD water distribution system adopts a large
prices stated in this catalog are the standard
temperature difference and low flowrate design so
prices. Discount will be granted for big order
as to save greatly the power consumption.
(including accumulated quantity of the same
●
BROAD designs the water head according to
buyer), details is per “BROAD price principle”
experiences of numbers of installation.
and specific price list. these are available upon
●
If the water head is proved to be insufficient,
request or internet searching.
BROAD will enlarge the pump free of charge.

Maintenance
Pressure selection
●
The rated pressure limit for chilled/heating water Free warranty is to cover 24 months from
is 0.8MPa, 0.81-1.2 MPa for high-pressure type, and commissioning or 30 months from ex-work
three categories for extra high-pressure type: shipment.
1.21-1.6MPa, 1.61-2.0MPa, and 2.01-2.4MPa. BROAD provides paid service for the whole life
●
System of pressure limit 0.81-1.2MPa adopts span, service prices list is available upon request.
high-pressure type, and for system of pressure
limit 1.21-1.6MPa, economical and technical
consideration should be taken to decide if to adopts
the extra high-pressure type or secondary heat-
exchange instead.
●
For extra high building, users need to calculate the
pressure of cooling water system and chilled water
system separately.
 7

Packaged Direct-fired Chiller Supply List

Type Item Specifications

Main shell body Includes LTG, condenser, evaporator, absorber
Auto purge/vent system Includes falling head auto purge device, auto vent device
Main shell

Canned pump Includes generator pump, refrigerat pump, completely welded canned pump
Low temp. heat exchanger Plate heat exchanger
HTG body Includes HTG shell, front/rear flue chamber, etc.
Water heater Heating, hot water
High temp. heat exchanger Plate heat exchanger
Burner Includes gas valve trains, filter and safety devices
Cooling/heating switch valve Not available for cooling only type
Cold/heat insulation HTG heat insulation can be removable
LiBr solution Includes corrosion inhibitor and energy enhancer.
Chilled water pump Two pumps (BY20, BY50 only one pump)
Cooling water pump Two pumps
Pump set

Hot water pump Two pumps. Not available for cooling only and cooling-heating types.
Piping of pumps Includes zero resistance filter, zero resistance check valve,soft connectors, valves
and vibration absorber
Machine room piping* Includes all pipings within the system to the external package connections
Piping accessories in Includes flow rate sensor, vent valve and base and
machine room soft connector.
Motorized drain valve When water quality becomes poor, this valve automatically flushes the cooling water; auto
cooling water blowdown to avoid freeze in winter.
cooling/heating switch Not available for cooling only type
Chilled water check valve Not available for cooling only type
Flow meter Includes gas, chilled W.,cooling W.,hot W. flow meter. Measure the load
accurately
Water softener device soft hard water
Auto biocide and anti- Automatically distributes biocide and anti-sludging to the cooling water
sludging distributor
Cooling tower low drift loss, low noise level
Cooling tower system

Cooling fan Low speed fan

Cooling tower Piping* Includes piping from cooling tower to machine room, water make -up/drain pipes and valves,
regulating butterfly valves

Chiller control cabinet Includes low voltage components, special circuit board, microprocessor or PLC
Components outside chiller Includes temperature sensors, pressure sensors, flow sensors, solution level probes and actuators
control cabinet
Control system

Inverters Controls the frequency of solution pump, refrigerant pump, cooling water pump and cooling
fan.
Control cabinet for Includes inverter and soft starter. Fan and inverter are not available if cooling tower is not ordered.
water system
Electric wires* Includes wires, cables, cable conduit, cable supporters Installed in control room
Internet interface Used to connect with the internet for network monitoring
Centralized control Multiple chillers centrally controlled. Automatically operates chiller sequence, quantities and
(optional) time versus load change.
Metal machine room Aluminum-galvanized zinc shell with lighting and ventilation devices.
Other

Machine room heat For extremely cold environments

insulation

Notes: 1. * means only standard size is available. For any size changes, please specify it in the order.
2. High temperature generator is the main difference between waste heat recovery chiller and direct
fired chiller,supply list will be provided separately when the order is placed.
 8

Delivery / Construction / Installation Scope

Item BROAD Customer Remarks
transportation factory to port √ BROAD can arrange transportation upon request.
and location
Port to jobsite(main shell, pump set, √ BROAD can provide free guidance for handling and
cooling tower) positioning the equipment.
joint (for split shipment) √ welding machine and nitrogen to be provided by
customers .
electrical Power supply to machine room √ 3 phase, 4 wires
engineering
Internet connection √ Network cable to the machine room is to be provided
by the user
Grounding √ Place special grounding terminal with grounding
resistance≤4Ω near water system control cabinet in
the machine room
construction plinth √ machine room should be constructed after plinth
& installation
Installation of metal machine √
room(includes lighting and
ventilation)
Cooling tower installation √
Pipe connection between chiller √ Above BY400 model, a crane must be provided by
and pump set customer
Pipe connection between chiller √
and cooling tower
External piping installation √ Includes chilled/heating water pipes, hot water pipes,
water make-up and drain pipes, heat source pipes.
chiller insulations √ factory-mounted
Piping insulation in machine room √
pipeline insulation √
Antifreezing √ water anti-freezing treatment is recommended when
the ambient temp. is below 0°C.
commissioning jobsite chiller commissioning √ user provides energy and air conditioning load
operation & training for users’ operator √
maintenance
regular maintenance √ service contract needs to be signed after the
warranty period.
 9

Packaged steam chiller Performance date and price

steam from power generation and industrial waste steam

model BYS 20 50 75 100 125 150 200 250 300 400 500 600 800 1000
chiller cooling capacity kW 233 582 872 1163 1454 1745 2326 2908 3489 4652 5815 6978 9304 11630
10 4kcal/h 20 50 75 100 125 150 200 250 300 400 500 600 800 1000
chilled w.
flowrate m3/h 28.5 71.3 107 142 178 214 285 356 427 570 712 854 1139 1429
pressure drop kPa 30 30 30 30 30 40 40 50 50 50 60 60 60 60
cooling W. 　
flowrate m3/h 48.8 122 183 244 305 366 488 610 733 977 1221 1465 1953 2442
pressure drop kPa 50 50 50 50 50 50 50 60 60 60 70 70 70 70
steam consumption kg/h 251 628 941 1255 1569 1883 2511 3138 3766 5201 6276 7532 10042 12550
power demand kW 1.7 4.3 4.6 6.8 6.8 6.8 10.2 10.2 11.7 13.2 17.7 20.7 25.9 34.9
solution weight t 0.8 1.94 2.63 3.04 4.11 4.56 6.7 7.52 9.89 11.16 14.6 17.5 22.7 28.2
unit ship. wt t 3.3 5.8 7 8.9 10.5 11.9 15.2 19.3 21.5 / / / / /
chiller ship. Wt t / / 5.4 7 8.3 9.2 12 14.5 16.3 21.3 25.9 29.9 38.3 37.5
operation weight t 4.3 8.1 10.5 13.0 15.8 17.7 24.2 29.2 34.0 43.4 52.5 61.2 81.4 88.8
pump set chilled w. pump
external head mH2O 19 19 20 20 22 22 22 22 22 22 26 26 26 26
power demand kW 4 11 15 15 22 30 37 44 60 60 110 110 150 180
cooling w. pump
external head mH2O 10 10 10 10 10 10 10 10 10 10 10 10 10 10
power demand kW 3 7.5 15 15 22 22 37 44 44 60 90 110 150 180
operation weight t 5.8 10.2 2.8 3 3.2 3.4 4.3 4.4 5.4 6.3 4.4/8.6 6.1/8.6 6.1/9.8 9.6/9.8
total power kW 7 18.5 30 30 44 52 74 88 104 120 200 220 300 360
cooling power demand kW 5.5 11 11 15 15 15 22 37 37 44 55.5 74 88 110
tower operation weight t / 5.1 5.7 7.3 12.3 12.3 14.6 20.2 20.2 24.2 30.3 40.4 48.4 60.4
machine lighting, ventilation power demand 0.3 0.3 1.0 1.5 1.5 1.5 1.5 2.0 2.0 2.0 2.0 3.0 3.0 3.0
room kW

weight t / / 5.6 5.6 6.5 6.5 8.6 9.4 10.5 11.4 18.4 19.2 24.2 25.8
electricity total power kW 14.5 34.1 46.6 53.3 67.3 75.3 107.7 137.2 154.7 179.2 275.2 317.7 416.9 507.9
comsup- water demand for cooling
0.6 1.5 2 3 3.8 4.5 6 7.5 9 12 15 18 24 30
tion t/h

price chiller Eu ro1,0 0 0 59 121 153 176 201 221 266 306 358 430 506 569 716 851
pump set Eu ro1,0 0 0 19 26 43 59 70 80 108 126 142 168 213 250 310 363

total Eu ro1,0 0 0 78 147 196 235 271 301 372 432 500 598 719 819 1026 1214

General Conditions:
1. rated saturated steam pressure 0.8 Mpa, rated
condensate Temp. 95°C
2. Rated chilled W. outlet/inlet temp.: 7°C/14°C
3. Rated cooling W. outlet/inlet temp.: 37°C/30°C
4. Lowest permitted outlet temperature for chilled
water: 5°C (except special order)
5. Lowest permitted inlet temperature for cooling
water: 10°C
6. steam pressure upper limit 110%
7. Adjustable chilled water flowrate: 50%~120%
8. pressure limit for chilled /cooling W. :0.8Mpa
9. Adjustable load: 5%~115%
10. Fouling factor for chilled W., cooling W.,:0.086
m2·K/kW
11. LiBr Solution concentration: 52%
12. Machine room temperature: 5~43°C,humidity≤85%
13. Standard climate conditions for cooling
operation:temp.36°C,relative humidity 50% (wet
bulb 27°C)
14. the PUMP SET operation weight of BYZ20 includes
chiller,pump set, cooling tower, machine room
the PUMP SET operation weight of BYZ50 includes
chiller,pump set, machine room
the PUMP SET operation weight of BYZ500-1000
includes chiller, pump set, cooling tower pump set
15. Rated direct-fired cooling COP: 1.41
16. Designed lifespan: 25 years
Note: 1. price are vilid from July 1, 2008- December
31,2008(the price is 5% less before July 1)
2. steam pressure 0.6Mpa also can be chosen.
the cooling capacity of 0.6Mpa is a the
same as that of 0.8Mpa. But the price is
4%more.
 10

Performance curves Nomenclature

the same as packaged direct fired chiller. Please BY S 100 X 0.8
refer to the page 5 for details. steam inlet pressure:0.8 MPa
BROAD non-electric chiller design
COP code (X indicates Roman number 10 )
Cooling capacity: 104kcal/h
Rated COP:1.41
Chiller type: S (steam type)
IPLV COP:1.62 Product: BY-BROAD packaged
Load COP Factor Result
A 100% 1.410 0.01 0.014
B 75% 1.627 0.42 0.683 Model selection and ordering
C 50% 1.679 0.45 0.756
Steam confirmation
D 25% 1.356 0.12 0.163
Please specify saturated steam pressure
Note:The integrated part load value and temperature. The temperature of
(IPLV)reflects chiller's actual COP in overheated steam should be ≤180°C(except
operation. special order)

Operating Noise dB(A) Other factors

Load selection, quantity selection, flow rate
Model BYS 20～50 75～200 ≥250 assurance, pressure requirement, separate
STEAM CHILLER ≤52 ≤53 ≤53 shipment, control model, machine room
PUMP SET ≤57 ≤57 ≤59 addressing, order period, order prices, and
COOLING TOWER
maintenance is the same as packaged
≤62 ≤64 ≤66
direct fired chiller. Please refer to the page 6
for details.
 11

packaged waste heat chiller(hot water chiller) Performance date and price
jacket water from generator and industrial waste hot water
(pump set, cooling tower, machine room’s data and price as the same as DFA)

code model cooling chilled w. cooling W. hot power solution unit chiller unit price
　 capacity water demand weight ship. wt. ship. Wt. operation
flowrate pressure flowrate pressure cons- weight
drop drop
umption

3 3
kW m /h kPa m /h kPa m3/h kW t t t t Eurol1,0 0 0

two- 20 233 28.5 30 48.8 50 10.3 1.7 0.98 3.3 / 4.7 65

stage 50 582 71.3 30 122 50 25.7 4.3 2.2 5.8 / 8.7 133
hot 75 872 107 30 183 50 38.5 4.6 2.8 7 5.4 11.1 168
water 1163 142 30 244 50 51.4 6.8 13.7 195
100 3.4 9.3 7
chiller
125 1454 178 30 305 50 64.2 6.8 4.4 10.7 8.3 16.1 221
BH
150 1745 214 40 366 50 77.1 6.8 4.9 11.9 9.2 18.6 244
hot
200 2326 285 40 488 50 103 10.2 7.1 15.2 12 24.7 293
water
250 2908 356 50 610 60 128 10.2 7.8 19.3 14.5 31.6 336
180°C
300 3489 427 50 733 60 154 11.7 10.6 21.5 16.3 36.7 394
400 4652 570 50 977 60 206 13.2 12.1 / 21.3 46.6 473
500 5815 712 60 1221 70 257 17.7 14.8 / 25.9 53.3 556
600 6978 854 60 1465 70 308 20.7 18.1 / 29.9 64.7 626
800 9304 1139 60 1953 70 411 25.9 24.2 / 38.3 81.4 788
1000 11630 1429 60 2442 70 514 34.9 30.5 / 37.5 97.0 936
single- 20 205 25.1 25 61.7 50 23.2 2.5 0.8 2.9 / 3.8 55
stage 50 512 62.7 25 154 50 57.9 2.5 1.65 4.9 / 7.0 111
hot 75 767 93.9 25 231 60 86.8 5.3 2.15 6.3 / 9.3 143
water 1023 125 25 308 60 116 5.7 2.42 8.0 / 11.5 168
100
chiller
125 1279 157 25 385 60 145 5.7 3.2 9.4 / 14.4 189
BDH
150 1535 188 30 462 60 174 5.7 3.52 10.8 / 16.1 208
hot
200 2046 251 30 616 70 232 8.6 5.5 14.5 / 22.3 249
water
250 2558 313 40 771 70 289 10.1 6.0 17.7 / 26.1 289
98°C
300 3069 376 40 925 70 347 10.1 8.25 19.8 / 30.5 334
400 4092 501 40 1233 70 463 13.9 8.92 26.3 / 39.8 401
500 5115 626 50 1541 90 579 13.8 11.7 30.8 / 48.3 475
600 6138 752 50 1849 90 695 17.5 14.5 36.3 / 56.5 533
800 8184 1002 50 2466 90 926 27.3 19.7 45.8 / 75.5 668
1000 10230 1253 50 3082 100 1158 27.3 24.1 46.5 / 82.8 795

General Conditions:
1. Rated hot W. inlet/outlet temp.:
Two-stage hot W. chiller:180°C/165°C
Single-stage hot W. chiller: 98°C/88°C
2. Rated chilled W. outlet/inlet temp.: 7°C/14°C
3. Rated cooling W. outlet/inlet temp.: 37°C/30°C
4. Lowest permitted outlet temperature for chilled
water: 5°C (except special order)
5. Lowest permitted inlet temperature for cooling
water: 10°C
6. Adjustable chilled water flowrate: 50%~120%
7. pressure limit for chilled/cooling W.:0.8mpa
8. Adjustable load: 5%~115%
9. Fouling factor for chilled W., cooling W.,:0.086
m2·K/kW
10. LiBr Solution concentration: 52%
11. Machine room temperature: 5~43°C,humidity≤85%
12. Rated COP:two-stage hot W. chiller:1.41
single-stage hot W. chiller:0.76
13. Designed lifespan: 25 years
Note: 1.price are vilid from July 1, 2008- December
31,2008(the price is 5% less before July 1)
2.pumpset price for packaged single-stage hot
W. chiller is 28%
 12

packaged waste heat recovery chiller(single-stage steam/exhaust chiller)

Performance date and price exhaust from power generation and industrial waste steam.
(pump set, cooling tower, machine room’s data and price as the same as DFA)
code model cooling heating chilled w. cooling W. heating water steam exhaust comsuption power solu- unit chiller unit price
capac- capac- consu- dem- tion ship. ship. operation
flowrate pressure flowrate pressure flowrate pressure cooling heating
ity ity mption and wt. wt. Wt. weight
drop drop drop

kW kW m3/h kPa m3/h kPa m3/h kPa kg/h kg/h kg/h kW t t t t Euro
1,000
single- 20 233 / 28.5 30 64.7 50 / / 459 / / 2.5 0.8 2.9 / 4.3 50
stage 50 582 / 71.3 30 162 50 / / 1148 / / 2.5 1.94 4.9 / 8.1 101
steam 75 872 / 107 30 243 60 / / 1722 / / 5.3 2.63 6.3 / 10.5 130
chiller 100 1163 / 142 30 324 60 / / 2296 / / 5.7 3.04 8.0 / 13.0 153
BDS 125 1454 / 178 30 405 60 / / 2870 / / 5.7 4.11 9.4 / 15.8 171
steam 150 1745 / 214 40 486 60 / / 3443 / / 5.7 4.56 10.8 / 17.7 189
200 2326 / 285 40 647 60 / / 4591 / / 8.6 6.7 14.5 / 24.2 226
0.1MPa
250 2908 / 356 50 809 70 / / 5739 / / 10.1 7.52 17.7 / 29.2 263
300 3489 / 427 50 971 70 / / 6887 / / 10.1 9.89 19.8 / 34 304
400 4652 / 570 50 1295 70 / / 9183 / / 13.9 11.2 26.3 / 43.4 365
500 5815 / 712 60 1618 90 / / 11478 / / 13.8 14.6 30.8 / 52.5 431
600 6978 / 854 60 1942 90 / / 13774 / / 17.5 17.5 36.3 / 61.2 485
800 9304 / 1139 60 2590 90 / / 18365 / / 27.3 22.7 45.8 / 81.4 606
1000 11630 / 1429 60 3237 100 / / 22957 / / 27.3 28.2 46.5 / 88.8 723
two-stage 20 233 153 28.5 30 48.8 50 13.1 20 / 1453 1453 1.7 1.49 5.1 / 6.8 71
exhaust 50 582 382 71.3 30 122 50 32.7 20 / 3633 3633 4.3 3.51 8.4 / 12.6 146
chiller 75 872 572 107 30 183 50 49.0 20 / 5449 5449 4.6 4.39 10.9 5.4 16.6 184

BE 100 1163 763 142 30 244 50 65.4 20 / 7265 7265 6.8 5.67 13.4 7 20.8 214
125 1454 954 178 30 305 50 81.8 20 / 9081 9081 6.8 6.62 16 8.3 25 244
exhaust
150 1745 1148 214 40 366 50 98 20 / 10898 10898 6.8 7.56 18.1 9.2 28.2 268
500°C
200 2326 1526 285 40 488 50 131 30 / 14530 14530 10.2 10.8 23.4 12 37.2 321
250 2908 1902 356 50 610 60 163 30 / 17356 17356 10.2 12.1 / 14.5 43.3 370
300 3489 2289 427 50 733 60 196 40 / 20827 20827 11.7 15.8 / 16.3 57.3 433
400 4652 3051 570 50 977 60 262 40 / 27769 27769 13.2 18.2 / 21.3 67.6 520
500 5815 3815 712 60 1221 70 327 50 / 34712 34712 17.7 23 / 25.9 85.3 613
600 6978 4592 854 60 1465 70 394 50 / 41654 41654 20.7 29.1 / 29.9 109 689
800 9304 6104 1139 60 1953 70 523 60 / 55539 55539 25.9 36.5 / 38.3 127 866
1000 11630 7630 1429 60 2442 70 654 60 / 69423 69423 34.9 41 / 37.5 138 1030
single-stage 20 233 / 28.5 30 64.7 50 / / / 5690 / 2.5 0.8 3.9 / 5.5 61
exhaust
chiller 50 582 / 71.3 30 162 50 / / / 14225 / 2.5 2.1 7.4 / 10.7 121
BDE 75 872 / 107 30 243 60 / / / 21338 / 5.3 2.5 8.7 / 12.8 156
exhaust
300°C 100 1163 / 142 30 324 60 / / / 28450 / 5.7 2.8 10.8 / 14.5 184

General Conditions:
1. Rated condensate temperature:95°C
2. Rated exhaust inlet/outlet temp.:
Two-stage exhaust chiller:500°C/160°C
Single-stage exhaust chiller: 300°C/130°C
3. Rated chilled W. outlet/inlet temp.: 7°C/14°C
4. Rated cooling W. outlet/inlet temp.: 37°C/30°C
5. Lowest permitted outlet temperature for chilled
water: 5°C (except special order)
6. Lowest permitted inlet temperature for cooling
water: 10°C
7. Adjustable chilled water flowrate: 50%~120%
8. pressure limit for chilled/cooling W.:0.8mpa
9. Adjustable load: 5%~115%
10. Fouling factor for chilled W., cooling W.,:0.086
m2·K/kW
11. LiBr Solution concentration: 52%
12. Machine room temperature: 5~43°C,humidity≤85%
14. Rated COP:single-stage steam chiller:0.79
two-stage exhaust chiller:1.41
single-stage exhaust chiller:0.79
15. Designed lifespan: 25 years
Note:1.price are vilid from July 1, 2008- December
31,2008(the price is 5% less before July 1)
2.For packaged single-stage steam chiller and
packaged single-stage exhaust chiller:
the price of pump set is 28% more, the price of
cooling tower for single-stage steam chiller and
single-stage exhaust chiller is 38% more.
 13

packaged waste heat chiller/heater (multi-energy chiller/heater)

Performance date and price (1) gas (oil) and waste heat hybrid (multi-energy chiller)
(pump set, cooling tower, machine room’s data and price as the same as DFA)
code model available heat chilled w. heating water hot water cooling W.

　 cooling heating hot flowrate pressure flowrate pressure flowrate pressure flowrate pressure
drop drop drop drop
　 water
kW kW kW m3/h kPa m3/h kPa m3/h kPa m3/h kPa
packaged 20 233 179 80 28.5 30 15.3 20 3.4 20 48.8 50
exhaust +direct
fired chiller
50 582 449 200 71.3 30 38.5 20 8.6 20 122 50
BZE 75 872 672 300 107 30 57.6 20 12.9 20 183 50
exhaust
500°C
100 1163 897 400 142 30 76.9 20 17.1 20 244 50
gas oil 125 1454 1121 500 178 30 96.1 20 21.4 20 305 50
150 1745 1349 600 214 40 116 20 25.7 20 366 50
200 2326 1791 800 285 40 154 30 34.3 30 488 50
250 2908 2245 1000 356 50 192 30 42.9 30 610 60
300 3489 2687 1200 427 50 230 40 51.4 40 733 60
400 4652 3582 1600 570 50 307 40 68.6 40 977 60
500 5815 4489 / 712 60 385 50 / / 1221 70
600 6978 5385 / 854 60 462 50 / / 1465 70
800 9304 7176 / 1139 60 615 60 / / 1953 70
1000 11630 8967 / 1429 60 769 60 / / 2442 70
hot W. + 20 233 136 80 28.5 30 11.6 15 3.4 20 48.8 50
exhaust chiller
BHE
50 582 341 200 71.3 30 29.3 15 8.6 20 122 50
exhaust 75 872 511 300 107 30 43.8 15 12.9 20 183 50
500°C
hot W.98°C
100 1163 682 400 142 30 58.4 15 17.1 20 244 50
125 1454 852 500 178 30 73.0 15 21.4 20 305 50
150 1745 1025 600 214 40 88.2 15 25.7 20 366 50
200 2326 1361 800 285 40 117 25 34.3 30 488 50
250 2908 1706 1000 356 50 146 25 42.9 30 610 60
300 3489 2042 1200 427 50 175 35 51.4 40 733 60
400 4652 2722 1600 570 50 233 35 68.6 40 977 60
500 5815 3412 / 712 60 293 45 / / 1221 70
600 6978 4093 / 854 60 351 45 / / 1465 70
800 9304 5454 / 1139 60 467 55 / / 1953 70
1000 11630 6815 / 1429 60 584 55 / / 2442 70
packaged hot 20 233 179 80 28.5 30 15.3 20 3.4 20 48.8 50
W. + exhaust+
direct fired
50 582 449 200 71.3 30 38.5 20 8.6 20 122 50
chiller 75 872 672 300 107 30 57.6 20 12.9 20 183 50
BZHE
exhaust
100 1163 897 400 142 30 76.9 20 17.1 20 244 50
500°C 125 1454 1121 500 178 30 96.1 20 21.4 20 305 50
hot W.98°C
150 1745 1349 600 214 40 116 20 25.7 20 366 50
200 2326 1791 800 285 40 154 30 34.3 30 488 50
250 2908 2245 1000 356 50 192 30 42.9 30 610 60
300 3489 2687 1200 427 50 230 40 51.4 40 733 60
400 4652 3582 1600 570 50 307 40 68.6 40 977 60
500 5815 4489 / 712 60 385 50 / / 1221 70
600 6978 5385 / 854 60 462 50 / / 1465 70
800 9304 7176 / 1139 60 615 60 / / 1953 70
1000 11630 8967 / 1429 60 769 60 / / 2442 70
 14

code model energy consumption power operation price

cooling heating hot water dem- weight
　
and
NG exhaust hot W. NG exhaust NG exhaust
　
3 3 3 3
m /h kg/h m /h m /h kg/h m /h kg/h kW t Euro1,000
packaged 20 17.1 436 / 19.4 436 8.8 436 3.6 5.8 120
exhaust
+direct fired
50 42.8 1090 / 48.5 1090 22.1 1090 9.5 10.8 250
chiller 75 64.1 1635 / 72.6 1635 33.0 1635 9.8 13.8 310
BZE
exhaust
100 85.5 2180 / 97.0 2180 44.0 2180 15.3 17.8 360
500°C 125 107 2724 / 121 2724 55.0 2724 15.3 21.3 410
gas oil
150 128 3269 / 146 3269 66.2 3269 17.1 23.9 450
200 171 4359 / 194 4359 88.0 4359 24.2 32.0 541
250 214 5207 / 243 5207 110 5207 24.2 38.4 625
300 257 6248 / 290 6248 132 6248 30.7 44.0 730
400 342 8331 / 387 8331 176 8331 36.2 54.1 875
500 428 10414 / 485 10414 / / 46.9 68.6 1030
600 513 12496 / 582 12496 / / 58.7 82.0 1160
800 684 16662 / 776 16662 / / 71.9 104 1455
1000 855 20827 / 970 20827 / / 93.3 122 1730
hot W. + 20 / 1104 6.6 / 1162 / 760 2.8 6.0 90
exhaust
chiller
50 / 2761 16.4 / 2906 / 1902 5.4 10.9 185
BHE 75 / 4141 24.7 / 4359 / 2858 5.7 14.1 231
exhaust
500°C
100 / 5521 32.9 / 5812 / 3809 9.0 18.2 270
hot W.98°C 125 / 6902 41.1 / 7265 / 4759 9.0 21.8 310
150 / 8282 49.3 / 8718 / 5696 10.5 24.4 340
200 / 11043 65.8 / 11624 / 7617 13.9 32.6 405
250 / 13191 82.2 / 13885 / 9125 15.7 39.4 466
300 / 15829 98.7 / 16662 / 10918 17.2 44.9 545
400 / 21104 132 / 22215 / 14563 20.7 55.3 655
500 / 26381 164 / 27770 / / 25.2 70.2 771
600 / 31657 197 / 33323 / / 31.7 83.7 870
800 / 42210 263 / 44431 / / 40.9 106 1095
1000 / 52761 329 / 55538 / / 49.9 125 1300
packaged 20 17.1 436 6.6 19.4 436 8.8 436 4.7 6.0 126
hot W. +
exhaust+
50 42.8 1090 16.4 48.5 1090 22.1 1090 10.6 10.9 261
direct fired 75 64.1 1635 24.7 72.6 1635 33.0 1635 10.9 14.1 330
chiller
BZHE
100 85.5 2180 32.9 97.0 2180 44.0 2180 17.5 18.2 380
exhaust 125 107 2724 41.1 121 2724 55.0 2724 17.5 21.8 435
500°C
150 128 3269 49.3 146 3269 66.2 3269 20.8 24.4 476
hot W.98°C
200 171 4359 65.8 194 4359 88.0 4359 27.9 32.6 575
250 214 5207 82.2 243 5207 110 5207 29.7 39.4 660
300 257 6248 98.7 290 6248 132 6248 36.2 44.9 770
400 342 8331 132 387 8331 176 8331 43.7 55.3 926
500 427 27770 164 485 27770 / / 54.4 70.2 1091
600 513 33323 197 582 33323 / / 69.7 83.7 1226
800 684 44431 263 776 44431 / / 86.9 106 1545
1000 855 55538 329 970 55538 / / 108.3 125 1835
 15

packaged waste heat chiller/heater (multi-energy chiller/heater)

Performance date and price (2) gas (oil) and waste heat hybrid (multi-energy chiller)
(pump set, cooling tower, machine room’s data and price as the same as DFA)
code model cooling heating hot chilled w. heating water hot water cooling W.

water flowrate pressure flowrate pressure flowrate pressure flowrate pressure

drop drop drop drop
kW kW kW m3/h kPa m3/h kPa m3/h kPa m3/h kPa
steam + direct 20 233 179 80 28.5 30 15.3 20 3.4 20 48.8 50
fired chiller
BZS 50 582 449 200 71.3 30 38.5 20 8.6 20 122 50
steam0.8MPa
gas oil
75 872 672 300 107 30 57.6 20 12.9 20 183 50
100 1163 897 400 142 30 76.9 20 17.1 20 244 50
125 1454 1121 500 178 30 96.1 20 21.4 20 305 50
150 1745 1349 600 214 40 116 20 25.7 20 366 50
200 2326 1791 800 285 40 154 30 34.3 30 488 50
250 2908 2245 1000 356 50 192 30 42.9 30 610 60
300 3489 2687 1200 427 50 230 40 51.4 40 733 60
400 4652 3582 1600 570 50 307 40 68.6 40 977 60
500 5815 4489 / 712 60 385 50 / / 1221 70
600 6978 5385 / 854 60 462 50 / / 1465 70
800 9304 7176 / 1139 60 615 60 / / 1953 70
1000 11630 8967 / 1429 60 769 60 / / 2442 70
hot W. +direct 20 233 179 80 28.5 30 15.3 20 3.4 20 48.8 50
fired chiller
BZH 50 582 449 200 71.3 30 38.5 20 8.6 20 122 50
hot W.180°C
75 872 672 300 107 30 57.6 20 12.9 20 183 50
gas oil
100 1163 897 400 142 30 76.9 20 17.1 20 244 50
125 1454 1121 500 178 30 96.1 20 21.4 20 305 50
150 1745 1349 600 214 40 116 20 25.7 20 366 50
200 2326 1791 800 285 40 154 30 34.3 30 488 50
250 2908 2245 1000 356 50 192 30 42.9 30 610 60
300 3489 2687 1200 427 50 230 40 51.4 40 733 60
400 4652 3582 1600 570 50 307 40 68.6 40 977 60
500 5815 4489 / 712 60 385 50 / / 1221 70
600 6978 5385 / 854 60 462 50 / / 1465 70
800 9304 7176 / 1139 60 615 60 / / 1953 70
1000 11630 8967 / 1429 60 769 60 / / 2442 70

General Conditions:
1. Rated chilled W. outlet/inlet temp.: 7°C/14°C
2. Rated cooling W. outlet/inlet temp.: 37°C/30°C
3. Rated heating W. outlet/inlet temp.: 65°C/55°C
4. Rated hot W. outlet/inlet temp.: 80°C/60°C
5. Lowest permitted outlet temperature for chilled
water: 5°C (except special order)
6. Highest permitted outlet temperature for heating/
hot water: 95°C
7. Lowest permitted inlet temperature for cooling
water: 10°C
8. Adjustable chilled water flowrate: 50%~120%
Adjustable heating/hot water flowrate: 65%~120%
9. Pressure limit for chilled W., cooling W., heating W.,
hot W. 0.8MPa (800kPa) (except special order)
10. Adjustable load: 5%~115%
11. Fouling factor for chilled W., cooling W., heating W.,
hot W.:0.086m2·K/kW
12. LiBr Solution concentration: 52%
13. Natural gas consumption is calculated per low
heating value: 10kWh/m3(8600kcal/m3), if heating
 16

code model energy consumption power dem- operation price

and weight
cooling heating hot water

NG steam hot W. NG NG

m3/h kg/h m3/h m3/h m3/h kW t Euro1,000

steam + direct 20 17.1 251 / 19.4 8.8 3.6 5.8 100

fired chiller
BZS 50 42.8 628 / 48.5 22.1 9.5 10.8 205
steam0.8MPa
gas oil
75 64.1 941 / 72.6 33.0 9.8 13.8 256
100 85.5 1255 / 97.0 44.0 15.3 17.8 300
125 107 1569 / 121 55.0 15.3 21.3 340
150 128 1883 / 146 66.2 17.1 23.9 371
200 171 2502 / 194 88.0 24.2 32.0 450
250 214 3127 / 243 110 24.2 38.4 515
300 257 3752 / 290 132 30.7 44.0 601
400 342 5003 / 387 176 36.2 54.1 725
500 428 6254 / 485 / 46.9 68.6 850
600 513 7505 / 582 / 58.7 82.0 955
800 684 10007 / 776 / 71.9 104 1205
1000 855 12508 / 970 / 93.3 122 1431
hot W. +direct 20 17.1 / 10.3 19.4 8.8 3.6 5.8 110
fired chiller
BZH 50 42.8 / 25.7 48.5 22.1 9.5 10.8 225
hot W.180°C
gas oil
75 64.1 / 38.5 72.6 33.0 9.8 13.8 285
100 85.5 / 51.4 97.0 44.0 15.3 17.8 325
125 107 / 64.2 121 55.0 15.3 21.3 371
150 128 / 77.1 146 66.2 17.1 23.9 410
200 171 / 103 194 88.0 24.2 32.0 495
250 214 / 128 243 110 24.2 38.4 566
300 257 / 154 290 132 30.7 44.0 660
400 342 / 206 387 176 36.2 54.1 795
500 427 / 257 485 / 46.9 68.6 936
600 513 / 308 582 / 58.7 82.0 1051
800 684 / 411 776 / 71.9 104 1325
1000 855 / 514 970 / 93.3 122 1575

value of other gases or diesel oil is available, 17. BZE,BZHE individually apply to exhaust for cooling
please calculate accordingly and heating. The capacity is 30%. If over 30%, it
14. Standard natural gas pressure is from 16~50kPa should be special order.
(1600~5000mmH2O), lower or higher pressure can 18. energy consumption accord to heating source
be accommodated to special orders and fuel input consumption.
15. Machine room temperature: 5~43°C, humidity≤85% 19. Designed lifespan: 25 years
16. Standard climate conditions for cooling Note: price are vilid from July 1, 2008- December
operation:temp.36°C,relative humidity 50% (wet 31,2008 (the price is 5% less before July 1)
bulb 27°C)
17

VILLA AIR CONDITIONING micro gas air conditioning, BCT

Cooling 7°C chilled water Area coverage:

Heating 57°C heating water BCT23: 200-600m²
Hot water 80°C hot water BCT70: 500-1,500m²
Fuels: natural gas, diesel BCT115: 800-2,000m²
Cooling efficiency 110%
Heating efficiency 88%
 18

Micro Gas Air Con Performance Data

Model BCT23 BCT70 BCT115
Cooling capacity kW 23 70 115
equal to HP 10 30 50
Heating capacity kW 23 70 115
hot W. kW 7.7 39 39
Chilled water
Chilled water O/I temp. °C 7/14 7/14 7/14
Heating water O/I temp. °C 57/50 57/50 57/50
3
Flowrate m /h 2.9 8.6 14.3
External head mH2O 8 11 12
hot W.

Heat source water O/I temp. °C 80/60 80/60 80/60

3
Flowrate m /h 0.33 1.68 1.68
NG consumption
Cooling m3/h 2.2 6.4 10.5
3
Heating m /h 2.6 7.8 13.0
3
hot W. m /h 0.9 4.3 4.3
electricity and water consumption
electricity for cooling kW 1.8 5.2 7.2
electricity for heating kW 0.68 1.70 2.34
water for cooling m3/h 0.06 0.18 0.30
Operating Noise dB(A) 63 65 65
ship. weight kg 550 1650 2480
chilled W. hold-up volume L 10 32 48
price
cooling/heating/hot W.type Euro1,000 16 42 57
cooling/heating type Euro1,000 15 40 54
cooling type Euro1,000 14 39 53

Others:
1. Fuel: NG, Town Gas, LPG, Diesel, please specify it in purchase orders.Natural gas consumption is calculated
per low heating value10 kWh/m3 and diesel oil per low heating value of 12 kWh/kg.
2. The product life design is 20 years.
 19

Model selection & ordering PERFORMANCE CURVES

●
BROAD recommends:
For residences and hotels: 40~70 W/m2 cooling capacity changes
For restaurants and shopping malls: 80~130W/m2
●
Outdoor unit quantity selection per building area
cooling load
1 unit for buildings ≤ 300m2
1~2 units for buildings ≤ 2000m2
2~4 units for buildings ≤ 5000m2
For year around non-stop applications, at least 2
units are recommended, but standby units are not
recommended. Several units can all be combined
as an integrated system. cooling capacity
●
Lead time: 2~4 months for small quantity orders.
ambient temp. changes
Orders greater than 300 units, it takes at least 4 months.

75.2 78.8 82.4 86 89.6 93.2 96.8 100.4 104

ambient temp. F
chilled water temp. changes

41 42.8 44.6 46.4 48.2 50 51.8 53.6 55.4

chilled water outlet temp. F

heating capacity changes

heating capacity
cooling capacity
fuel consumption
electricity consumption
water consumption
 20

DESIGN & CONSTRUCTION TIPS

BCT dimensions

NOTE: All pipes are connected from the bottom.

Their positions are drawn to scale.

Model A B C D E F G H I J K L M N
BCT23 1350 830 2230 2000 115 415 750 680 Φ22 Φ42 Φ16 Φ12 Φ22 800
BCT70 2300 1610 2230 2500 145 935 1075 1460 Φ35 Φ67 Φ35 Φ15 Φ35 1000
2750 1610 2230 2500 145 1055 1405 1460 Φ35 Φ67 Φ35 Φ15 Φ35 1000
21

Packaged Direct-fired Chiller dimensions

BYZ20

BYZ50
 22

Direct-fired Chiller dimensions

BZ75、BZ100、BZ125、BZ150

Model A B C D E F G H I
BZ75 5000 1880 2500 DN200 DN150 DN25 DN100 DN65 320×320
BZ100 5000 2230 2500 DN200 DN150 DN40 DN125 DN65 350×350
BZ125 6100 2230 2500 DN250 DN200 DN40 DN150 DN80 400×400
BZ150 6100 2350 2900 DN250 DN200 DN40 DN150 DN80 440×440
Model J K L M N O P Q R
BZ75 450 600 2100 2300 210 440 2220 820 375
BZ100 450 600 2100 2300 260 525 2215 1000 375
BZ125 450 600 2100 2300 260 520 2090 1000 425
BZ150 540 750 2400 2705 275 515 2505 1000 425
Model S T U V W X Y Z
BZ75 4000 3180 650 300 220 200 100 2080
BZ100 4000 3180 650 285 240 210 100 2430
BZ125 5000 3220 1370 640 260 220 110 2430
BZ150 5000 3220 1370 620 260 220 110 2550
23

Direct-fired Chiller dimensions

BZ200、BZ250、BZ300、BZ400、BZ500

Model A B C D E F G H I J K
BZ200 6160 2940 2900 DN300 DN250 DN50 DN200 DN125 560×560 2470 500
BZ250 7260 2940 2900 DN350 DN250 DN50 DN200 DN125 560×560 2510 500
BZ300 7260 3290 2900 DN350 DN300 DN65 DN200 DN125 610×610 2490 500
BZ400 7380 3700 3300 DN400 DN300 DN65 DN250 DN150 710×710 2905 650
BZ500 9370 3720 3300 DN400 DN350 DN80 DN250 / 790×790 2945 650
Model L M N O P Q R S T U V
BZ200 430 295 2360 2670 725 285 1450 3000 φ60 400 5000
BZ250 415 310 2350 2650 725 340 1450 3400 φ60 400 6000
BZ300 525 310 2390 2650 735 410 1670 3400 φ60 400 6000
BZ400 565 325 2720 3020 790 435 1785 3400 φ60 400 6000
BZ500 575 315 2720 3020 750 480 1785 4300 φ70 500 8000
Model W X Y Z a b c d e
BZ200 425 3250 1350 560 1500 315 270 135 3140
BZ250 475 3250 2240 750 1500 315 270 135 3140
BZ300 475 3250 2240 725 1580 315 270 135 3490
BZ400 535 3300 2215 675 1850 360 305 150 3900
BZ500 535 3300 3570 1985 1900 400 / / 3920
 24

BZ600、BZ800、BZ1000

Model A B C D E F G H I
BZ600 9500 3550 3300 DN450 DN400 DN65 DN200 610×610 2910
BZ800 9580 3990 3800 DN500 DN450 DN65 DN250 710×710 3420
BZ1000 11580 4010 3800 DN500 DN450 DN80 DN250 790×790 3460
Model J K L M N O P Q R
BZ600 310 645 2740 3190 845 385 1910 4300 8000
BZ800 330 695 3145 3630 925 410 2050 4300 8000
BZ1000 330 695 3145 3630 925 410 2050 5000 10000
Model S T U V W X Y
BZ600 585 1520 3250 2015 300 1600 3750
BZ800 635 1540 3300 1965 345 1850 4190
BZ1000 635 1580 3300 1965 400 1900 4210
25

HTG Enlarged models dimensions

BZ75、BZ100、BZ125、BZ150

HTG Enlarged H3,H4 dimension(HTG Enlarged H1,H2 is the same size as that standard model)
(refer to page 24 of the DFA standard modle for dimensions not shown in the drawing)

Model A B C D E F G H
BZ75 5000 2050 2500 DN40 DN125 DN65 350×350 2215
BZ100 5000 2230 2500 DN40 DN150 DN80 400×400 2070
BZ125 6100 2350 2500 DN40 DN150 DN80 440×440 2110
BZ150 6100 2480 2900 DN50 DN200 DN125 560×560 2530
Model I J K L M N O P
BZ75 4000 3180 650 285 220 200 100 2250
BZ100 4000 3220 750 20 260 210 110 2430
BZ125 5000 3220 1370 620 260 220 110 2550
BZ150 5000 3250 1350 560 335 280 150 2680
 26

BZ200、BZ250、BZ300、BZ400

HTG Enlarged H3,H4 dimension(HTG Enlarged H1,H2 is the same size as that standard model)
(refer to page 25 of the DFA standard modle for dimensions not shown in the drawing)

Model A B C D E F G H I J
BZ200 6160 2940 2900 DN50 DN200 DN125 560×560 2470 500 3000
BZ250 7260 3060 2900 DN65 DN200 DN125 610×610 2490 500 3400
BZ300 7260 3580 2900 DN65 DN250 DN150 710×710 2690 500 3400
BZ400 7380 3730 3300 DN80 DN250 / 790×790 2945 650 3400
Model K L M N O P Q R S
BZ200 5000 425 3250 1655 160 335 280 150 3140
BZ250 6000 475 3250 2240 725 335 280 150 3260
BZ300 6000 475 3300 2215 675 400 300 200 3780
BZ400 6000 535 3300 2200 635 400 / / 3930
27

Steam chiller dimensions

BS75、BS100、BS125、BS150

Model A B C D E F G H I
BS75 5000 1790 2500 DN150 DN200 DN40 210 440 460
BS100 5000 2050 2500 DN150 DN200 DN50 260 525 460
BS125 6100 2050 2500 DN200 DN250 DN50 260 520 460
BS150 6100 2140 2900 DN200 DN250 DN65 275 515 600
Model J K L M N O P Q
BS75 640 2100 2300 820 1080 4000 375 1990
BS100 640 2100 2300 1000 900 4000 375 2250
BS125 640 2100 2300 1000 900 5000 425 2250
BS150 780 2400 2705 1000 1325 5000 425 2340
 28

BS200、BS250、BS300、BS400
BS500、BS600、BS800、BS1000

Model A B C D E F G H I J K L
BS200 6160 2700 2900 DN300 DN250 DN40 DN80 550 430 295 2360 2670
BS250 7260 2700 2900 DN350 DN250 DN40 DN80 550 415 310 2350 2650
BS300 7260 3100 2900 DN350 DN300 DN50 DN100 550 525 310 2390 2650
BS400 7380 3250 3300 DN400 DN300 DN50 DN100 600 565 325 2720 3020
BS500 9370 3250 3300 DN400 DN350 DN50 DN125 600 575 315 2720 3020
BS600 9500 3430 3300 DN450 DN400 DN65 DN1 25 600 645 310 2740 3190
BS800 9580 3800 3800 DN500 DN450 DN65 DN150 600 695 330 3145 3630
BS1000 11580 3760 3800 DN500 DN450 DN65 DN150 600 695 330 3145 3630
Model M N O P Q R S T U V W X
BS200 725 285 1450 3000 φ60 1165 400 5000 425 200 1200 2900
BS250 725 340 1450 3400 φ60 1165 400 6000 475 200 1200 2900
BS300 735 410 1670 3400 φ60 1165 400 6000 475 200 1350 3300
BS400 790 435 1785 3400 φ60 1400 400 6000 535 300 1400 3450
BS500 750 480 1785 4300 φ70 1400 500 8000 535 300 1400 3450
BS600 845 385 1910 4300 φ70 1400 500 8000 585 300 1400 3630
BS800 925 410 2050 4300 φ70 1690 500 8000 635 300 1700 4000
BS1000 925 410 2050 5000 φ70 1690 500 10000 635 300 1700 3960
29
 30

P&I packaged direct fired absorption chiller/heater

Control devices: Sensors:

INV1 generation pump inverter T1 chilled w. inlet temp. sensor
INV3 refrigerant pump inverter T2 chilled w. outlet temp. sensor
INV5 cooling tower inverter T2A chilled w. calibration temp.
(for 2 fans) sensor
INV6 cooling water pump T3 cooling w. inlet temp. sensor
inverter T4 cooling w. outlet temp.
TS touch screen sensor
PLC programmable logical T5 HTG temp. sensor (to PLC)
controller T5A HTG temp. control (to burner)
BC burner control T6 exhaust temp. sensor
T7 hot w. outlet temp. sensor**
Control objects: T8 heating w. outlet temp.
sensor*
RP refrigerant pump T9 ambient temp. sensor
SP generation pump T10 HTG crystallization sensor
VP air vent pump T11 LTHE diluted solution inlet
JP absorption pump temp. sensor
(for ≥200 model) T12 LTG crystallization sensor
chilled/heating w. LQFJ cooling tower fan T13 control cabinet temp. sensor
water softner F22 auto purge valve T14 hot w. inlet temp. sensor**
hot w.
F24 refrigerant motor valve T15 heating w. inlet temp. sensor*
F25 hot water thermostatic B1 chilled w. flow switch
valve** B1A chilled w. flow switch
F26 heating water thermostatic B2 cooling w. flow switch
valve* B3 chilled w. flow switch
cooling chilled/ BF2 fuel gas main solenoid valve GY pressure control
auto water w. pump hot w. pump**
heating BF3 fuel gas work solenoid valve YK1 HTG solution level probe
treatment w. pump
BF4 fuel gas ignition solenoid YK2 refrigerant level probe
valve YK3 non-condensables sensor
YB drain motor valve YK4 auto air vent probe
city water KF control cabinet fan YK5 LTG solution level probe
BM burner (for≥200 model)
V1 chilled/heating w. flowmeter
water distribution system V2 cooling w. flowmeter
control cabinet
V3 gas flowmeter
V4 hot w. flowmeter
S conductivity sensor
∆P differential pressure sensor
(optional)
heating w. heater** hot w. heater** SG1 burner gas leakage sensor
SG2 machine room gas leakage
sensor

Others:
condenser LTG
F1 chilled/heating w. inlet
HTG
3-way valve*
F2 chilled/heating w. outlet
single valve*
F3 steam angle valve
F4 concentrated solution
angle valve
F5 diluted solution angle valve
F6 HTG concentration
regulating valve
absorber evaporator F7 LTG concentration
regulating valve
HTHE F8 water system shutoff valve
F9 refrigerant sampling valve
F10 LTHE sampling valve
F11 HTHE sampling valve
F12 diluted solution sampling
valve
F13 main purge valve
F14 direct purge valve
LTHE F15 HTG purge valve
F16 sampling purge valve
auto purge device

F17 balance valve

to F18 main shell pressure
detecting valve
F19 HTG pressure detecting
valve
chiller control cabinet F20 vacuum vent valve
T9 for outdoor installation F21 nitrogen charging valve
F27 chilled water drain valve
F28 cooling water drain valve
F29 heating water drain valve*
F30 hot water drain valve**
fuel gas fuel oil
YA1 hot water pressure release
building automation system (optional)
valve**
machine room draft fan internet YA2 heating water pressure
(supplied with enclosure) control interface for multiple chillers (optional) release valve*
FE auto water make up valve
BF1 fuel gas ball valve
Notes: BF8 fuel oil filter blowoff valve,
BF9 fuel oil filter vent valve
1. chiller scope 4. Line type: YE water makeup valve P1 lower limit pressure switch
2. T9 is installed at site. YF manual water upper limit pressure switch
Others are factory mounted and P2
Actuator output makeup valve PR fuel gas pressure regulator
commissioned CG1 HTG compound gas filter
3. Parts marked with “**” are not applicable G1
sensor input gauge G3 oil filter
to cooling/heating type, and those marked CG2 Main shell auto air vent
with “*” & “**” are not applicable to cooling YA
communication compound gauge YC manual vent valve
only type. RD rupture disc blowoff valve
YD
 31

Packaged Two-stage Waste Heat Chiller

(BS: steam chiller, BH: hot W. chiller, BE: exhaust chiller)

Control Devices: Sensors:

INV1 solution pump inverter T1 chilled W. inlet temp. sensor
INV3 refrigerant pump inverter T2 chilled W. outlet temp. sensor
INV5 cooling tower inverter T2A chilled W. calibration temp.
(for 2 fans) sensor
INV6 cooling W. pump inverter T3 cooling W. inlet temp. sensor
TS touch screen T4 cooling W. outlet temp. sensor
PLC p r o g r a m m a b l e l o g i c a l T5 HTG temp. sensor
controller T6 heat source outlet temp. sensor
T7 heat source inlet temp. sensor
T8 heating W. outlet temp.
sensor*∆∆
Controlled Objects: T9 ambient temp. sensor
RP refrigerant pump T10 HTG crystallization sensor
SP generation pump T11 LTHE diluted solution inlet temp.
A/C W. VP air vent pump sensor
LQFJ cooling tower fan T12 LTG crystallization sensor
F22 auto purge valve T13 control cabinet temp. sensor
auto chemical dosing device

F24 refrigerant motor valve T15 heating W. inlet temp. sensor*∆∆

F26 heating W. ther mostatic B1 chilled W. flow switch
valve*∆∆ B1A chilled W. flow switch
B2 cooling W. flow switch
W. softener

F38 heat source motor valve

(exhaust motor valve is optional) B3 chilled W. flow switch
YB drain motor valve GY pressure control
cooling W. pump

YK1 HTG solution level probe

A/C W. pump

KF control cabinet fan

YK2 refrigerant level probe
YK3 non-condensable sensor
YK4 auto vent probe
city water V1 A/C W. flow meter
V2 cooling W. flow meter
V3 gas flow meter
control cabinet for W. V4 hot W. flow meter
distribution system V5 condensate flow meter
(optional)∆
V6 heat source W. flow meter
(optional)∆∆∆
S conductivity sensor
∆P differential pressure sensor
(optional)

heating W. heater
Others:
LTG HTG F1 A/C W. inlet 3-way valve*∆∆
F2 A/C W. outlet check valve*∆∆
condenser F3 steam angle valve
F4 concentrated solution angle
valve
steam inlet F5 diluted solution angle valve
heat source W. inlet F6 HTG concentration regulating
valve
exhaust inlet
F7 LTG concentration regulating
heat source W. outlet valve
exhaust outlet F8 water system shutoff valve
F9 refrigerant sampling valve
HTHE F10 LTHE sampling valve
F11 HTHE sampling valve
absorber evaporator F12 diluted solution sampling valve
F13 main purge valve
F14 direct purge valve
F15 HTG purge valve
F16 sampling purge valve
F17 equilibrium valve
F18 main shell pressure detecting
valve
condensate heat F19 HTG pressure detecting valve
exchanger F20 vacuum vent valve
F21 nitrogen charging valve
LTHE F27 chilled W. drain valve
F28 cooling W. drain valve
condensate outlet F29 heating W. drain valve
auto purge device

to F35 steam trap

chiller control cabinet
machine room draft fan Internet
F36 condensate by-pass valve
F37 anti-freezing drain valve
YA2 heating W. pressure release valve
FE auto W. make-up valve
YA auto air vent
T9 for outdoor installation YC manual drain valve
YD discharge valve
YE W. make-up valve
YF manual W. make-up valve
CG1 HTG compound gauge
CG2 main shell compound gauge
G4 filter (N/A for exhaust chiller)
building automation system (optional) RD rupture disc
multi-unit control interface (optional)

Notes:
1. Chiller scope. 5. Line type: actuator signal output
2. All the components are installed and commissioned in the factory except T9. sensor signal input
3. The components marked with “∆” for steam chiller, and marked with “∆∆” for communication
exhaust chiller, “∆∆∆” for hot W. chiller.
4. The components marked with “*” are excluded for cooling only models.
 32

Packaged single-stage waste heat chiller

Single-stage steam chiller, Single-stage hot W. chiller, Single-stage exhaust chiller

Control Devices: Sensors:

INV1 solution pump inverter T1 chilled W. inlet temp. sensor
INV3 refrigerant pump inverter T2 chilled W. outlet temp. sensor
INV5 cooling tower inverter T2A chilled W. calibration temp. sensor
(for 2 fans) T3 cooling W. inlet temp. sensor
INV6 cooling W. pump inverter T4 cooling W. outlet temp. sensor
TS touch screen T5 generator temp. sensor
PLC programmable logical T6 heat source outlet temp. sensor
controller T7 heat source inlet temp. sensor
T9 ambient temp. sensor
Controlled Objects: T11 crystallization sensor
T12 control cabinet temp. sensor
RP refrigerant pump T13 heating W. inlet temp. sensor
SP generation pump B1 chilled W. flow switch
A/C W.
VP air vent pump B1A chilled W. flow switch
JP absorption pump B2 cooling W. flow switch
auto chemical dosing device

LQFJ cooling tower fan B3 chilled W. flow switch

F22 auto purge valve GY pressure control
F24 refrigerant motor valve YK2 refrigerant level probe
W. softener

F38 heat source motor valve YK3 non-condensable probe

(exhaust motor valve is YK4 auto purge sensor
cooling W. pump

optional)
A/C W. pump

YK5 generator solution level probe

YB drain motor valve V1 A/C W. flow meter
KF control cabinet fan V2 cooling W. flow meter
V3 gas flow meter
city water V4 hot W. flow meter
V5 condensate flow meter(optional)∆
control cabinet for W. V6 primary heating W. flow meter∆∆∆
distribution system S conductivity sensor
∆P differential pressure sensor(optional∆

Others:
F7 concentration regulating valve
F8 W. system cut-off valve
steam inlet F9 refrigerant sampling valve
LTG heat source W. inlet F10 concentrated solution sampling valve
exhaust inlet
condenser F12 diluted solution sampling valve
F13 main purge valve
F14 direct purge valve
heat source W. outlet
F15 HTG purge valve
exhaust outlet
F16 sampling purge valve
F17 equilibrium valve
F18 pressure detecting valve
F20 vacuum purge valve
F21 nitrogen charging valve
condensate outlet F27 chilled W. drain valve
F28 cooling W. drain valve
absorber evaporator F35 steam trap∆
F36 condensate by-pass valve∆
F37 anti-frozen drain valve∆
FE auto W. make-up valve
YA auto vent valve
YC manual drain valve
YD discharged valve
YE W. make-up valve
YF manual W. make-up valve
CG2 compound gauge
LTHE
G4 filter(N/A for exhaust type)
T9 for outdoor installation
auto purge device

to

chiller control cabinet

building automation system (optional)

machine room draft fan Internet multi-unit control interface (optional)

Notes:
1. Chiller scope. 4. Line type: actuator signal output
2. All the components are installed and commissioned in the factory except T9. sensor signal input
3. The components marked with “∆” for steam chiller, and marked with “∆∆” for communication
exhaust chiller, “∆∆∆” for hot W. chiller.
 33

Packaged Multi-energy chiller Direct-fired & steam chiller

Direct-fired & hot W. chiller Direct-fired & exhaust chiller

Control devices: Sensors:

INV1 generation pump inverter T1 chilled w. inlet temp. sensor
INV3 refrigerant pump inverter T2 chilled w. outlet temp. sensor
INV5 cooling tower inverter T2A chilled w. calibration temp. sensor
(for 2 fans) T3 cooling w. inlet temp. sensor
INV6 cooling water pump inverter T4 cooling w. outlet temp. sensor
TS touch screen T5 HTG temp. sensor (to PLC)
PLC programmable logical controller T5A HTG temp. control (to burner)
BC burner control T6 exhaust temp. sensor
auto chemical dosing device

T7 hot w. outlet temp. sensor**

T8 heating w. outlet temp. sensor*
Control objects: T9 ambient temp. sensor
T10 HTG crystallization sensor
W. softener

RP refrigerant pump T11 LTHE diluted solution inlet temp. sensor

chilled/heating w. SP generation pump T12 LTG crystallization sensor
VP air vent pump T13 control cabinet temp. sensor
HP waste heat generator pump T14 hot w. inlet temp. sensor**
hot w. LQFJ cooling tower fan T15 heating w. inlet temp. sensor*
F22 auto purge valve T6A waste heat inlet temp. sensor
F24 refrigerant motor valve T7A waste heat outlet temp. sensor
F25 hot water thermostatic valve** T10A waste heat exchanger temp. sensor
hot w. pump** F26 heating water thermostatic valve* B1 chilled w. flow switch
chilled/ F38 heat source motor valve B1A chilled w. flow switch
cooling
w. pump heating (exhaust motor valve is optional) B2 cooling w. flow switch
w. pump BF2 fuel gas main solenoid valve B3 chilled w. flow switch
BF3 fuel gas work solenoid valve GY pressure control
BF4 fuel gas ignition solenoid valve YK1 HTG solution level probe
city water
YB drain motor valve YK2 refrigerant level probe
water KF control cabinet fan YK3 non-condensables sensor
distribution BM burner YK4 auto air vent probe
system V1 chilled/heating w. flowmeter
control
cabinet V2 cooling w. flowmeter
V3 gas flowmeter
V4 hot w. flowmeter
V5 condensate flow meter (optional)∆
heat source W. flow meter (optional)∆∆∆
heating w. heater** hot w. heater** S conductivity sensor
∆P differential pressure sensor (optional)
SG1 burner gas leakage sensor
SG2 machine room gas leakage sensor

condenser LTG

Others:
HTG
F1 chilled/heating w. inlet 3-way valve*
F2 chilled/heating w. outlet single valve*
F3 steam angle valve
F4 concentrated solution angle valve
F5 diluted solution angle valve
F6 HTG concentration regulating valve
F7 LTG concentration regulating valve
evaporator HTHE F8 water system shutoff valve
absorber F9 refrigerant sampling valve
F10 LTHE sampling valve
F11 HTHE sampling valve
F12 diluted solution sampling valve
F13 main purge valve
F14 direct purge valve
F15 HTG purge valve
F16 sampling purge valve
F17 balance valve
F18 main shell pressure detecting valve
F19 HTG pressure detecting valve
auto purge device

LTHE F20 vacuum vent valve

to
F21 nitrogen charging valve
F27 chilled water drain valve
F28 cooling water drain valve
F29 heating water drain valve*
F30 hot water drain valve**
F35 steam trap∆
chiller control cabinet F36 condensate by-pass valve∆
F37 anti-freezing drain valve∆
T9 for outdoor YA1 hot water pressure release valve**
installation YA2 heating water pressure release valve*
FE auto water make up valve
BF1 fuel gas ball valve
BF8 fuel oil filter blowoff valve,
building automation system (optional) BF9 fuel oil filter vent valve
control interface for multiple chillers internet fuel gas fuel oil P1 lower limit pressure switch
(optional) P2 upper limit pressure switch
PR fuel gas pressure regulator
machine room draft fan G1 gas filter
(supplied with enclosure) G3 oil filter
G4 filter ∆∆∆
YA auto air vent
Notes: 1. chiller scope 5. Line type: YC manual vent valve
2. T9 is installed at site. YD blowoff valve
Others are factory mounted and commissioned Actuator output YE water makeup valve
3.The components marked with “∆” for steam chiller, and YF manual water makeup valve
marked with “∆∆” for exhaust chiller, “∆∆∆” for hot W. chiller. sensor input CG1 HTG compound gauge
4. Parts marked with “**” are not applicable to cooling/heating CG2 Main shell compound gauge
type, and those marked with “*” & “**” are not applicable to communication RD rupture disc
cooling only type.
 34

Packaged multi-energy direct-fired chiller

Direct-fired & hot W. & exhaust chiller
Control devices:
INV1 generation pump inverter
INV3 refrigerant pump inverter
INV5 cooling tower inverter
(for 2 fans)
INV6 cooling water pump inverter
TS touch screen
PLC programmable logical
controller
BC burner control
auto chemical dosing device
Sensors:
T1 chilled w. inlet temp. sensor
T2 chilled w. outlet temp. sensor
T2A chilled w. calibration temp. sensor
T3 cooling w. inlet temp. sensor
T4 cooling w. outlet temp. sensor
T5 HTG temp. sensor (to PLC)
T5A HTG temp. control (to burner)
T6 exhaust temp. sensor
T7 hot w. outlet temp. sensor**

T8 heating w. outlet temp. sensor*

Control objects: T9 ambient temp. sensor
T10 HTG crystallization sensor
W. softener

RP refrigerant pump T11 LTHE diluted solution inlet temp. sensor

chilled/heating w.
SP generation pump T12 LTG crystallization sensor
VP air vent pump T13 control cabinet temp. sensor
hot w. HP waste heat High-Temp. generator T14 hot w. inlet temp. sensor**
pump T15 heating w. inlet temp. sensor*
LP waste heat Low-Temp. generator T6A heat source W. inlet temp. sensor
pump T7A heat source W. outlet temp. sensor
LQFJ cooling tower fan T6B exhaust inlet temp. sensor
hot w. pump** F22 auto purge valve T7B exhaust outlet temp. sensor
F24 refrigerant motor valve T10A heat-heat exchanger temp. sensor
F25 hot water thermostatic valve** B1 chilled w. flow switch
F26 heating water thermostatic valve* B1A chilled w. flow switch
F38 heat source motor valve B2 cooling w. flow switch
BF2 fuel gas main solenoid valve B3 chilled w. flow switch
city water
BF3 fuel gas work solenoid valve GY pressure control
cooling chilled/ water distribution BF4 fuel gas ignition solenoid valve YK1 HTG solution level probe
w. pump heating system control cabinet YB drain motor valve YK2 refrigerant level probe
w. pump KF control cabinet fan YK3 non-condensables sensor
BM burner YK4 auto air vent probe
V1 chilled/heating w. flowmeter
V2 cooling w. flowmeter
V3 gas flowmeter
V4 hot w. flowmeter
heating w. heater** hot w. heater** S conductivity sensor
∆P differential pressure sensor (optional)
SG1 burner gas leakage sensor
SG2 machine room gas leakage sensor

LTG
condenser
Others:
HTG F1 chilled/heating w. inlet 3-way valve*
F2 chilled/heating w. outlet single valve*
F3 steam angle valve
F4 concentrated solution angle valve
F5 diluted solution angle valve
F6 HTG concentration regulating valve
F7 LTG concentration regulating valve
F8 water system shutoff valve
absorber evaporator F9 refrigerant sampling valve
HTHE F10 LTHE sampling valve
F11 HTHE sampling valve
F12 diluted solution sampling valve
F13 main purge valve
F14 direct purge valve
F15 HTG purge valve
F16 sampling purge valve
F17 balance valve
F18 main shell pressure detecting valve
F19 HTG pressure detecting valve
F20 vacuum vent valve
F21 nitrogen charging valve
auto purge device

LTHE F27 chilled water drain valve

F28 cooling water drain valve
to F29 heating water drain valve*
F30 hot water drain valve**
YA1 hot water pressure release valve**
YA2 heating water pressure release valve*
FE auto water make up valve
BF1 fuel gas ball valve
chiller control cabinet BF8 fuel oil filter blowoff valve,
to BF9 fuel oil filter vent valve
P1 lower limit pressure switch
P2 upper limit pressure switch
PR fuel gas pressure regulator
G1 gas filter
building automation system (optional) G3 oil filter
fuel gas fuel oil
G4 filter ∆∆∆
control interface for multiple chillers
YA auto air vent
(optional)
YC manual vent valve
T9 for outdoor
machine room draft fan internet YD blowoff valve
installation
(supplied with enclosure) YE water makeup valve
YF manual water makeup valve
Notes: 1. chiller scope 4. Line type: CG1 HTG compound gauge
2. T9 is installed at site. CG2 Main shell compound gauge
Others are factory mounted and commissioned Actuator output RD rupture disc
3. Parts marked with “**” are not applicable to
cooling/heating type, and those marked with sensor input
“*” & “**” are not applicable to cooling only
type. communication
35

BCT P&I Diagram

vent heat air

hot W.

anti-scale
hot W.

fuel inlet

chilled W.
biocide

net cable

power cable

chilled W.

water make-up

regular drain

1 HTG SP generation pump F7 heating W. flow meter FF vent shut-off valve T11 control cabinet temp. sensor
2 LTG RP refrigerant pump F8 gas flowmeter ZHF check valve W1 HTG temp. switch
3 condenser KTSB chilled/heating w. pump YR refrigerate valve KZG out door control cabinet W2 heating W. temp. switch
4 evaporator LQB cooling w. pump YD drain device( regular on) BC burner control B1 chilled w. flow switch
5 adsorber RSB hot W. pump FE water make-up floating T1 chilled w. inlet temp. B2 chilled w. flow switch
6 HTHE LQFJ cooling tower fan ball valve sensor B3 heating W. flow switch
7 LTHE RSJ burner YCG cooling water quality T2 chilled w. outlet temp. U1 HTG solution level probe
8 cooling tower F1 cooling/heating switch stabilizer valve(manual) sensor U2 refrigerant level probe
9 auto purge device F2 solution three-way valve FA non-condensable T3 cooling w. outlet temp. U3 non-condensables sensor
10 hot W. heater* F3 vent reflow valve chamber purge sensor U4 LTG crystallization sensor
F4 HTG concentration valve(manual) T5 HTG temp. sensor (to PLC) U5 cooling W. probe
regulating valve FB direct purge T6 ambient temp. sensor U6 level probe after vent
F5 vacuum vent valve valve(manual) T7 exhaust temp. sensor
F6 chilled/heating w. FC solution valve(manual) T8 heating W. temperature
flowmeter FD fuel valve(manual) sensor
T9 chilled W.calibration
temp.
 36

Machine Room Construction

Machine Room Foundation

packaged machine room has ventilation,machine room ●

Please refer to dimension drawings for plinth
temp. control, humidity control and drain functions. the dimensions.
machine room built by customers should notice: ●
Load capacity:
●
Ventilation: poor ventilation leads to high humidity 1. The machine room foundation load is recommended
in the machine room, which may erode the unit. So as 1.5 times of the operation weight.
serious attention should be paid to ventilation in the 2. Make sure that the foundation is level without sinking
machine room. Please ventilate machine rooms every or overload (for rooftop installation).
4 hours and make up the combustion air. The volume 3. The load of a chiller is evenly distributed on the
of combustion air for a DFA is estimated at 1.3 m3 for contact surface between the frame base rolling steel
every kW fuel. and the plinth.
●
Drainage:1. Chiller foundation must be on a high level ●
Anchor bolts: 1) Chiller can be placed on the
in the machine room.2. All discharge pipes and drain foundation directly without bolts (if there is a strong
pipes must be visible above the drainage.3. Machine quake source or special anti-vibration requirement,
rooms in basement must be built above a water ditch, please specify in a purchase order). 2) Anchor bolts
which is equipped with an auto level-controlled must be pre-installed for pumpset foundation per
submerged pump. dimension drawing.
●
Temperature:Machine room temperature must be
controlled within 5-43 °C . Lower temperature may
crack copper tubes and water box when the chiller is
shut off; higher temperature may damage electrical
components. Thermometer and over temperature
alarm must be installed in machine room.
●
Humidity:Machine room humidity must be lower
than 85%. Higher humidity may impair insulation of
electrical components.

Service space
Recommended Service Space:
≥1000

service space

≥F

tube service clearance

≥G
≥1500
≥1300

≥1500 ≥1500

Remarks: mm

model 20 50 75 100 125 150 200 250 300 400 500 600 800 1000
F 2300 3200 3700 3700 4500 4500 4500 5500 5500 5500 7000 7000 7000 9000
G 650 800 900 1100 1150 1300 1700 1700 1950 2100 2400 2400 2600 2600

1. If the machine room is smaller than the above size, please contact BROAD for a solution.
2. F, G is the tube service clearance that can use space of water pumps, doors or windows and
can also be shared by 2 chillers.
3. It is recommended that the height of the machine room be 500mm higher than that of chillers.
 37

Piping System
Gas System:
●
The standard pressure is 16-50kPa. Lower or higher
pressure can be accommodated for special orders.
●
Drain valve should be installed at the lowest part of gas
pipes. All connecting pipes must be cleaned and tested
for air tightness with 0.6Mpa air when gas piping system
is completed.
●
When two or more units are connected in parallel, a
buffer pipe (with diameter 3-6 times of the main pipe)
must be installed at the main pipe to avoid flameout
due to gas low pressure caused by simultaneous startup.
Manual drain valve should be equipped at the bottom
of the buffer tube.
●
Customers are required to inform BROAD of the fuel type,
heating value and pressure so that a burner can be
properly selected and the gas pipe diameter can be
notified to customers. Then customers can design filter,
flow meter, ball valve, diffuser tube and pressure meter.
BROAD is responsible for installation of valve trains within
supply scope. External gas piping system is to be installed
by customers to 1m distance from the burner.
●
The ball valve of BROAD gas valve train must be closed
if customers need to test piping pressure so that gas
train valve will not be damaged by high pressure.
●
A gas leakage alarm (acting value must be set 20% lower
than danger value lower limit) must be equipped in
machine room and it must be linkage controlled with draft
fans. Machine room must be well ventilated all the time.
Oil System
●
Oil system includes oil storage tank, oil pump, daily oil
tank, oil filter and metering instruments. Oil tank should be
equipped with oil check nozzle, air vent (breather valve),
oil refill valve, oil level sensor and drain valve. The lowest oil
level of daily oil tank must be 0.1m higher than the burner.
●
Oil pipe should be copper pipe or seamless steel pipe and
leakage test should be taken at 0.8MPa min.
●
Medium filters are to be installed at inlet and outlet of oil
storage tank. The filters should have enough section area,
and should be convenient to install/uninstall and drain.
●
Oil tank should be equipped with precision metering
device.
Steam System
●
The supply of the steam should be pressure-stable. The
upper limit should not be over 110% of the rated pressure.
If the pressure may exceed the upper limit, a regulating
valve should be equipped in the pipeline.
●
Safety valve should be fixed in the steam inlet pipeline. The
protection value is adjusted as 110%-130% of its working
pressure. The safety valve should be connected to outdoor
to avoid the overpressure of the system.
●
Condensed water should be able to drain smoothly.
Condensed water can be stored in an open tank beside
the chiller, and then pumped back to the boiler by a
condensed water pump or steam trap pressurizer.
inhibiting and biocide, especially legionnaire killing.
●
When the distance between cooling tower and machine
room is ≤30m, the cooling water pipe diameter can follow
the dimension drawing. If it’s 30-90m, the pipe diameter
shall be one size larger. If it’s ﹥90m , the pipe diameter shall
be two size larger.
●
In water system, big filters with section area 8-15 times
larger than pipe section area instead of Y-shape filters shall
be used to minimize the water resistance.
●
Soft connector must be installed at inlet/outlet of chilled/
cooling water and hot water system. The weight of the
external piping system can never be borne by the chiller.
●
The installation site of the cooling tower should be far from
heat source and power, especially should be at least 6m
far from the chimney, or the chimney should be 2m higher
than the top of the cooling tower. Otherwise the exhaust
may access the cooling tower and cause corrosion to
copper tubes inside the chiller.
●
Piping requirements: all pipes and valves should not go
across the space above the chiller to avoid chiller damage
caused by pipe installation, maintenance or leakage.
●
Secondar y heat exchanging hot water system is
recommended for areas with very hard water.
Exhaust System
●
It is recommended independent stack be used for each
chiller. If chillers have to share a common stack due to
space limitation, the shared stack must be inserted type
and the main stack must be bigger and higher to avoid
any interference from each other. Exhaust motor valve
shall be installed for each exhaust path to avoid corrosion
caused by exhaust entering into chillers that are not in
operation.
●
The exhaust volume is dependent on the fuel heat input.
It is estimated at 1.55m³ per kW fuel input. 3-5m/s flue gas
flow velocity in the stack is recommended.
●
Fouling collector should be installed at flue duct inlet to
the chiller to prevent condensate from flowing directly into
the chiller. The indoor flue duct must be insulated. For high
outdoor steel exhaust stack, insulation shall be done to
maintain the up force of flue. No insulation is required for
low outdoor steel exhaust stack. Try to locate the exhaust
outlet as far as possible from the cooling tower, or 2m
higher than the cooling tower. Otherwise the flue gas may
get into cooling tower and damage the chiller.
●
The rated exhaust temperature is 160°C. However,
selection of insulation materials and design of fire isolation
area should be based on 300°C temperature for safety
concern.

Water System
●
The initial filling of the chilled/heating water must be with
soft water. The leakage rate should be less than 10% every
year, or else large amount of city water makeup will cause
water system fouling.
●
Minor leakage in chilled/heating water system is made
up from the expansion water tank. An open expansion
water tank instead of a closed expander is recommended
for pressure balance. The water expansion volume is
calculated as 4% of total water volume in the system.
●
Chiller, pump set and cooling tower should be in one to
one correspondence to achieve more energy saving. An example of exhaust system
●
BROAD packaged chiller (pumpset) has introduced Vent system is included in machine room supply if BROAD
auto chemical dosing system to solve the conventional packaged chiller system is ordered
problems with cooling water system such as corrosion
 38

CONTROL SYSTEM

heating W. ambient temp. touch screen( installed gas leakage

machine room
sensor(installed outside in place convenient for detector(gas alarm
draft fan
under the eave) operation) fired type)

power
machine room machine room
temp. sensor lighting

machine fire-
room
control protection
cabinet linkage
machine room
power cable

BROAD DFA
chiller power cable internet

control
cabinet 1#chilled W.
pump
multi-units control pump set,
interface(Max. 4 2#chilled W. cooling tower
pump and control
units) interface will
be supplied
BMS dry contact 1#cooling W. by user.
pump
serial communication
ProfiBus 2#cooling W.
ModBus pump
Hostlink packaged
BACnet water 1#hot W.
Lonwork pump
various distribution
communication system 2#hot W.
protocols pump

anti-sludging
agent pump
biocide
pump

cooling W.
power cable drain valve
hot W. outlet
temp. sensor control wire
1#cooling
sensor wire tower fan
hot W.
communication cable
n#cooling
telephone line or network tower fan
cable

BROAD Packaged chiller control system includes control interfaces for chiller, pump set, cooling
tower, outdoor machine room, internet remote monitoring, BMS and multiple-unit control etc.
Pumpset and cooling tower control interface and water system control cabinet are supplied
with pumpset and cooling tower. Machine room control cabinet and relevant electrical parts
are supplied with machine room. If the customer does not order pumpset and cooling tower,
standard control interface for pumpset and cooling tower will be provided.
The customers who order several standard packaged chillers can choose multiple-unit control
interface, which can automatically control the number of operational chillers according to load
changes.
BMS control interface includes“ Serial Communication” and“ Dry-contact” option. Serial
Communication interface can be either HostLink, ModBus, ProfiBus, BACnet or Lonwork protocol.
39

EXTERIOR WIRING DIAGRAM

Power

Chiller control cabinet

packaged pumpset, cooling
tower control interface 1# A/C W. pump
chiller power

2# A/C W. pump

communication control
1# cooling W. pump

chilled W. 3-level
protection
2# cooling W. pump
control interface for non-BROAD Packaged
pump set and cooling tower water
distribution
chilled W. 3-level system 1# hot W. pump
protection control
1# A/C W. pump cabinet
on/off
2# A/C W. pump 2# hot W. pump
on/off
power
on
anti-sludging agent pump
1# cooling runn-
W. pump ing
frequ-
ency biocide pump
2# cooling W.
pump running
power
on cooling W. drain valve
cooling fan runn-
ing
frequ-
ency 1# cooling tower fan
hot W. pump
on/ off
anti-sludging
agent pump

biocide pump n# cooling tower fan

cooling W. drain
valve machine room temp. sensor

gas leakage sensor

safety linkage

machine
ambient temp. room machine room draft fan
control
multi-unit cabinet
control connect other
interface units(Max. 4 units) machine room lighting
(optional)

touch screen
communication touch screen
interface

BMS control
BMS control
on system

BMS dry contact dilution off

(optional)
fault shielded cable

BMS on non-shielded cable

BMS off
2- core communi-
cation cable BROAD standard packaged
chiller supply scope
internet interface
connection to internet

Note: 1. BROAD Packaged pumpset and cooling tower control interface and water system control cabinet will not be supplied if pump
set and cooling tower are not ordered, but a control interface for user self-purchased pumps and cooling tower is available.
Machine room control cabinet and relevant electric devices are not supplied if machine room is not ordered.
2. The purpose of chilled water 3rd level protection is to shut off cooling water pump directly to avoid tube freezing. Ambient
temperature sensor T9 is installed outdoors in a well-ventilated place away from direct sunshine.
 40

List of Control System Installation

Item Installation position and Material Source BROAD scope Customer scope
requirement
Chiller chiller and pumpset grounding resistance ≤4Ω grounding wire customer grounding setup
grounding and wiring
chiller power control cabinet of chiller and 5-core cable BROAD Wiring inside cable installation*
water system (10m standard supply) chiller control
cabinet
between chiller control cabinet 5-core cable customer Wiring inside cable installation
and customer power distribution chiller control
cabinet (customer purchases cabinet
chiller only)
touch screen anywhere in office (on the wall or 5-core shielded cable BROAD Wiring inside cable installation
desk) humidity 0-85% (30m standard supply) chiller control
(no condensate), cabinet
temperature 0-30°C
multi-unit control between chiller control cabinets 3-core shielded cable BROAD Wiring inside cable installation
(optional) (30m standard supply) chiller control
cabinet
BMS interface chiller control cabinet 3-core shielded customer Wiring inside cable installation,
(optional) cable (for serial chiller control wiring at network
communication), cabinet side
11-core cable (for dry
contact)
network monitoring chiller control cabinet network cable customer Wiring inside cable installation,
chiller control wiring at building
cabinet side
fire protection chiller control cabinet to comply fire protection customer Wiring inside cable installation, fire
linkage control with local fire-protection detector chiller control protection detector
requirements 2-core cable cabinet setting
pump Installation of water water distribution system control installation bolts customer wiring inside cable &
set, distribution system cabinet 5-core cable chiller control control cabinet
cooling control cabinet and cabinet installation*
tower power connection
wiring between between chiller and water cable supply as per BROAD wiring inside cable installation*
chiller and water distribution system control packaged chiller chiller control
distribution system cabinet cabinet
control cabinet
wiring between between water distribution cable supply as per BROAD wiring inside cable installation*
pumpset and water system control cabinet and standard pumpset chiller control
distribution system pumpset cabinet
control cabinet

wiring between water distribution system control cable supply as per BROAD wiring inside cable installation*
cooling tower and cabinet and cooling tower standard cooling chiller control
water distribution tower cabinet
system control
cabinet
machine installation of between water distribution installation bolts BROAD cable &
room machine room system control cabinet and 5-core cable control cabinet
control cabinet machine room control cabinet installation,
and machine room wiring*
power cable
linkage control between chiller control cabinet and cable supply as per BROAD cable installation
wiring between machine room control cabinet standard machine & wiring *
chiller and machine room
room control
cabinet
machine room gas inside machine room, to comply gas detector BROAD cable & device
leakage detector with local fire-protection and cable supply as per installation, wiring*
and electric wire gas requirements standard machine
(for gas chiller) room

installation of inside machine room Alarm, fan, light and BROAD cable & device
other electric wire as per standard installation, wiring*
components and machine room
electric wire

Note: If chiller, pump set, cooling tower and machine room are installed by BROAD, the items marked with ”*” are to be accomplished by
BROAD, or else by user themselves.
 41

Transportation Guide
Shipping status
●
BY20 is to be shipped in one piece, while BY50 in two ●
If limited by site space or machine room access, small
pieces. unit can also be split shipment (or split with steel frame),
●
BY75-1000 chiller, pumpset and cooling tower are to be or steel-joint split shipment (i.e. the main shell and HTG
shipped separately. are split and soldered by steel plates, which will be cut
●
BY75-400: pumpset and control cabinet are to be off before entering the machine room).
shipped in one piece. ●
When the unit reaches the machine room, the split
●
BY500-1000: pumpset and control cabinet are to be pieces need to be connected by BROAD welders. The
shipped in three pieces (A/C water pumpset, cooling customer needs to prepare welding equipment, nitrogen
water pumpset and control cabinet) and other necessary cooperation.
●
All equipment can be containerized.“ Container ●
Solution is charged into the chiller when a unit is shipped
transportation regulations” is available for reference. in one piece, and packed separately for split shipment or
●
Chillers ≤ BZ150, BE150, BS250(Max. width ≤3m) by railway for single-piece shipment with unit shipping weight over
in single piece, chillers ≤ BZ250,BS300,BE200 (Max. width 32 tons.
≤3m, weight ≤ 32ton) by vehicle in single piece. ●
BROAD can arrange transportation and insurance
●
Other units will be in 2-6 pieces delivery. on behalf of customers. If the customer chooses to
arrange by themselves, please refer to“ BROAD Chiller
Transportation Regulations” for container arrangement
and safe transportation.

Lifting and Leveling Tips
●
Lifting must be done by qualified lifting companies that
are properly insured.
●
The crane must be supported by crossties and firm
foundation to prevent it from sinking. Check the crane
steel ropes and hooks before lifting to prevent any
accident. The lifting intersection angle must be less
than 90°. It is strictly prohibited to life the chiller with a
single steel rope. When the chiller is lifted 20mm above
the carriage or the ground, it should be kept for a little
while. Lift the chiller slowly if everything is OK.
●
The landing of the chiller must be with care. Crash
landing is strictly forbidden! As the unit is a vacuum
device, any impact on the chiller is strictly forbidden!
●
When moving the chiller, only round steels or thick
steel tubes can be used as rollers instead of wooden
sticks. Only drag the dragging hole on the rolling steel
do not place forces on other part of the chiller. Lift
the unit first with jacks under the rolling steel before
rigging. Both sides of HTG and main shell must be lifted
simultaneously.
●
Before the chiller is located, concrete foundation plinths
must be molded and leveled.
●
Then locate the chiller without bolts. (If there is a strong
vibration source or a special anti-vibration requirement,
it should be stated before ordering). The pumpset shall
be fixed by anchor bolts. The foundation must be level
and solid to make sure no sink or overload (when the
unit is installed on the roof).
Sketch of leveling and foundation
Leveling sketch
Points for leveling(on tube sheet)
Dragging lug Rolling steel
Foundation sketch
rubber sheet(δ5 ～ 10mm)
steel plate(δ5 ～ 10mm)
filling with concrete after
leveling
concrete foundation
(steel plate can also be used for
plinth above the ground)
42
●
For multiple chillers of split shipment, please make sure
the original matching between HTG and the main
shell. Please locate the chiller according to chiller joint
drawing and make sure the joint gap is less than 1.5mm.
●
After chiller locating, please adjust leveling and lay thin
steel plate where it is uneven to guarantee compact
contact between the chiller and base. Take tube
sheet as the leveling point and make front/rear and
left/right leveling (check level height of every part by
lucent tube). It should be leveled within 0.8/1000 both
lengthwise and sidewise. Leveling must be done within
2 hours after locating the chiller, otherwise the chiller
base will be damaged.
●
The chiller must be located levelly and its steel frame
bases must match the plinth, the weight of the chiller
must be evenly balanced on the plinth. Otherwise, the
chiller may be twisted slowly, which will finally result in
damage due to leakage.
●
The chiller should be protected by full time operators
during installation. No access to the chiller or valves
for unauthorized persons. Valves of the chiller are
forbidden to be screwed. If the machine room is under
construction, protective measures are needed to avoid
damage or dirt to the chiller. Do not scrape the paint or
insulation layer.
Lifting sketch
<90 0 <90 0
Lifting sketch
<900
 ISO9001

B R O A D c e n t r a l a i r c o n d i t i o n i n g c re a t e s
a new era of global heath and energy-conservation

Changsha Broad Town Postal Code

BY152-08