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Application Note 2

August 1984

Performance Enhancement Techniques for


Three-Terminal Regulators
Jim Williams

Three terminal regulators provide a simple, effective solu- Figure 2 shows another way to extend current capability
tion to voltage regulation requirements. In many situations in a regulator. Although this circuit is more complex than
the regulator can be used with no special considerations. Figure 1, it eliminates the ballasting resistor’s effects
Some applications, however, require special techniques and has a fast-acting logic-controlled shutdown feature.
to enhance the performance of the device. Additionally, the current limit may be set to any desired
Probably the most common modification involves extend- value. This circuit extends the 1A capacity of the LT®1005
multifunction regulator to 12A, while retaining the LT1005’s
ing the output current of regulators. Conceptually, the
enable feature and auxiliary 5V output. Q1, a booster
simplest way to do this is by paralleling devices. In practice,
transistor, is servo-controlled by the LT1005, while Q2
the voltage output tolerance of the regulators can cause
senses the current dependent voltage across the 0.05Ω
problems. Figure 1 shows a way to use two regulators to
shunt. When the shunt voltage is large enough, Q2 comes
achieve an output current equal to their sum. This circuit
on, biasing Q3 and shutting down the regulator via the
capitalizes on the 1% output tolerance of the specified
LT1005’s enable pin. The shunt’s value can be selected
regulators to achieve a simple paralleled configuration.
for the desired current limit. The 100°C thermo-switch
Both regulators sense from the same divider string and
limits dissipation in Q1 during prolonged short circuits
the small value resistors provide ballast to account for the
by disabling the LT1005. It should be mounted on Q1’s
slightly differing output voltages. This added impedance
heat sink.
degrades total circuit regulation to about 1%.
L, LT, LTC, LTM, Linear Technology and the Linear logo are registered trademarks of Linear
Technology Corporation. All other trademarks are the property of their respective owners.

0.01Ω
5V
VIN ≥ 6.5V IN LT1083 OUT
15A
ADJ

UPDATE
The LT3080 and LT3083
0.01Ω
IN LT1083 OUT are better for parallel operation
ADJ 121Ω
+
+ 200μF
100μF AN02 F01

365Ω
NOTE: THIS CIRCUIT
WILL NOT WORK WITH
LM-TYPE DEVICES

Figure 1

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AN2-1
Application Note 2
Boosted regulator schemes of this type are often poorly While the 100μF output capacitor aids stability, it prevents
dynamically damped. Such improper loop compensation the regulator output from dropping quickly when the enable
results in large output transients for shifts in the load. In command is given. Because Q1 cannot sink current, the
particular, because Q1’s common emitter configuration 100μF unit’s discharge time is load limited. Q4 corrects
has voltage gain, transients approaching the input voltage this problem, even when there is no load. When the enable
are possible when the load drops out. Here, the 100μF command is given (Trace A, Figure 4) Q3 comes on, cut-
capacitor damps Q1’s tendency to overshoot, while the ting off the LT1005 and forcing Q1 off. Simultaneously, Q4
20Ω value provides turn-off bias. The 250μF unit maintains comes on, pulling down the regulator output (Trace B), and
Q1’s emitter at DC. Figure 3 shows that this “brute force” sinks the 100μF capacitor’s discharge current (Trace C). If
compensation works quite well. Normally the regulator fast turn-off is not needed, Q4 may be omitted.
sees no load. When Trace A goes high, a 12A load (regula-
tor output current is Trace C) is placed across the output
terminals. The regulator output voltage recovers quickly,
with minimal aberration.

250μF
+

Q1
2N4398
0.05Ω* (HEAT SINK) OUTPUT
8.5 MIN
5V
INPUT + 12A
1k 20Ω 0.05Ω 100μF
Q2
2N2907
IN OUT
LT1005 GND Q4
2N6387
AUXILIARY ENABLE

10k
10k
ENABLE
“LO”
10k
Q3
2N2222
1k *SELECT FOR I LIMIT = 12A
100°C N.0.
THERMO-SWITCH
1k ON HEAT SINK
AN02 F02

Figure 2

A = 10V/DIV A = 10V/DIV

B = 2V/DIV
B = 0.5V/DIV
AC-COUPLED

C = 5A/DIV C = 2A/DIV

AN02 F03
HORIZONTAL = 10μs/DIV HORIZONTAL = 100μs/DIV
AN02 F04

Figure 3 Figure 4

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AN2-2
Application Note 2
Power dissipation control is another area where regulators of the circuit. The LT350A functions in the conventional
can be helped by additional circuitry. Increasing heat sink fashion, supplying a regulated output at 3A capacity. The
area can be used to offset dissipation problems, but is a remaining components form the switched-mode dissipa-
wasteful and inefficient approach. Instead, the regulator can tion limiting control. This loop forces the potential across
be placed within a switched-mode loop that servo-controls the LT350A to equal the 3.7V value of VZ. When the input
the voltage across the regulator. In this arrangement the of the regulator (Trace A, Figure 6) decays far enough, the
regulator functions normally while the switched-mode con- LT1018 output (Trace B) switches low, turning on Q1 (Q1
trol loop maintains the voltage across it at a minimal value, collector is Trace D). This allows current flow (Trace C)
regardless of line or load changes. Although this approach from the circuit input into the 4500μF capacitor, raising
is not quite as efficient as a classical switching regulator, the regulator’s input voltage. When the regulator input
it offers lower noise and the fast transient response of rises far enough, the comparator goes high, Q1 cuts off
the linear regulator. Figure 5 details a DC driven version and the capacitor ceases charging.

2.2k

Q1 VZ
2N6667
1MHY
28V
IN LT350A OUT OUTPUT
INPUT + ADJ
1N4003 4500 240Ω* 15k
10k
LT1004
1.2 2.0k 10k
VZ
68pF LT1004
1M 2.5

28V 15k
UPDATE
The LT3083 allows adjustment
+ to zero. Various single chip
1k
LT1018 10k switching regulators can be used
*1% FILM RESISTOR
– 1MHY = DALE TD-5 TYPE
AN02 F05

Figure 5

A = 100mV/DIV
AC-COUPLED ON
15.7V DC LEVEL
B = 50V/DIV

C = 4A/DIV

D = 20V/DIV

AN02 F06
HORIZONTAL = 100μs/DIV

Figure 6

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AN2-3
Application Note 2
The 1N4003 damps the flyback spike of the current-limit- Figure 7 shows the dissipation limiting technique applied
ing inductor. The 4.7kΩ unit ensures circuit start-up and in a more sophisticated circuit. The AC-powered version
the 68pF-1MΩ combination sets loop hysteresis at about provides 0V-35V, 10A regulation under high line-low line
80mVP-P . This free-running oscillation control mode (90VAC-140VAC) conditions with good efficiency. In this
substantially reduces dissipation in the regulator, while version, two SCRs and a center-tapped transformer source
preserving its performance. Despite changes in the input power to the inductor-capacitor combination. The trans-
voltage, different regulated outputs or load shifts, the former output is also diode rectified (Trace A, Figure 8),
loop always ensures the minimum possible dissipation divided down, and used to reset the 0.1μF unit (Trace B)
in the regulator.

VZ

† 1MHY 0V-35V
LT1038 OR
STANCOR 0A-10A
P-8675 + LT1083 + (7.5A FOR LT1083)
1N4003 10,000μF 750Ω* 100μF
20Ω
3 4
110AC t LT1004
T1
20Ω 1 t 2 1.2 20k
† VZ
LT1004 2.7k
2.5 –15V
1N4003 1N4003 LT1004
1k 16k* 1.2V
1μF +
15V 15V
82k 15V
2 8 11k*
+ 200k
10k C1 7
LT1011
3 1 0.1

4

–15V
*1% FILM RESISTOR
T1 = SPRAGUE 11Z-2003 15k
†SCRs = G.E. C-220B 15V
1MHY = DALE TD-5 TYPE 1N4148 2N3904
100pF
15V
UPDATE 15V
8
Paralled LT3083s allow – 3 15V
adjustment to zero 7 C2 1
without the LT1004 LT1011
15k 8 +
+ 2 10k A1
1 16k*
LM301A
4 –
1μF
–15V 11k*
–15V
AN02 F07

Figure 7

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AN2-4
Application Note 2
via C1. The resulting AC line synchronous ramp at C1’s (3.7V). As a result, the circuit functions over all line, load
output is compared to A1’s offset output by C2. A1’s output and output voltage conditions with good efficiency. The
represents the deviation from the VZ value that the loop is 1.2V LT1004 at the LT1038 allows the output voltage to
trying to force across the LT1038. When the ramp output be set down to 0.00 and the 2N3904 clamp at A1 prevents
exceeds C2’s “+” input value, C2 pulls low, dumping current loop “hang-up”. Figure 7A shows a way to trigger the SCRs
through T1’s primary (Trace C). This fires the appropriate without using a transformer.
SCR and a path from the main transformer to the LC pair
Although A1’s output is an analog voltage, the AC-driven
occurs (Trace D). The resultant current flow (Trace E) is
nature of the circuit makes it approximate a smoothed,
limited by the inductor and charges the capacitor. When
sample loop response. Conversely, the regulator consti-
the AC line cycle drops low enough, the SCR commutates
tutes a true linear system. Because these two feedback
and charging ceases. On the next half cycle the process
systems are interlocked, frequency compensation can
repeats, except that the alternate SCR does the work. In
be difficult.
this fashion, the loop controls the phase angle at which
the SCRs fire to keep the voltage across the LT1038 at VZ

1N4148 1MHY

20Ω 10,000μF
TO 10k
SCR
GATES 20Ω

15V 15V
TO 10k-15k JUNCTION
FROM A1 OUTPUT 3 – 0.68
10k
C2 2N2219
2 +
TO
C1 OUTPUT 1N4148
AN02 F07A

Figure 7A

A = 50V/DIV

B = 10V/DIV

C = 100mA/DIV

D = 50V/DIV

E = 10A/DIV

AN02 F08
HORIZONTAL = 2ms/DIV

Figure 8

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AN2-5
Application Note 2
In practice, A1’s 1μF capacitor keeps dissipation loop High voltage output is another area for regulator enhance-
gain at a low enough frequency for stable characteristics, ment. In theory, because the regulator does not have a
without influencing the LT1038’s transient response char- ground pin, it can regulate high voltages. In normal opera-
acteristic. Trace A, Figure 9 shows the output noise while tion the regulator floats at the supply’s upper level, and as
the circuit is operating at 35V into a 10A load (350W). Note long as the VIN–VOUT maximum differential is not exceeded
the absence of fast switching transients and harmonics. there are no problems. However, if the output is shorted,
The output noise is made up of residual 120Hz ripple and the VIN–VOUT maximum is exceeded and device destruc-
regulator noise. Reflected noise into the AC power line is tion will occur. The circuit of Figure 11 shows a complete
also negligible (Trace B) because the inductor limits cur- high voltage regulator that delivers 100V at 100mA and
rent rise time to about 1ms, much slower than the normal withstands shorts to ground. Even at 100V output the
switching supplies. Figure 10 shows a plot of efficiency LT317A functions in the normal mode, maintaining 1.2V
versus output voltage for a 10A load. At low output volt- between its output and adjustment pin.
ages, where the static losses across the regulator and SCRs
are significant, efficiency suffers, but 85% is attained at
the upper extreme.
100
90 P = 300W
P = 200W
80
10mV/DIV 70
P = 100W
AC-COUPLED EFFICIENCY (%)
60
ON 35V OUTPUT
50 P = 50W
40
30
200V/DIV 20
P = 10W
10 LOAD CURRENT = 10A
FOR ALL CONDITIONS
0
0 5 10 15 20 25 30
AN02 F09
HORIZONTAL = 2ms/DIV OUTPUT VOLTAGE
AN02 F10

Figure 9 Figure 10

TRIAD 1N4004
N-48X 1N4004 100V
OUTPUT

≈120V
115AC IN LT317AT OUT
+ ADJ
500μF 10Ω
Q1
2N6533 0.02μF
1N4148 332Ω

UPDATE 1k
Newer regulators such as 500pF OUTPUT
the LT3080 and LT3081 ADJ
allow adjustment to zero 25.5k
1N3031
2k 30V
5W
AN02 F11

Figure 11

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AN2-6
Application Note 2
Under these conditions the 30V Zener is off and Q1 con- Power is not the only area in which regulator performance
ducts. When an output short occurs, the Zener conducts, can be augmented. Figure 12 shows a way to increase the
forcing Q1’s base to 30V. This causes Q1’s emitter to clamp stability of a regulator’s output over time and temperature.
2 VBEs below VZ, well within the VIN–VOUT rating of the This is particularly useful in powering strain gauge-based
regulator. Under these conditions, Q1, a high voltage device, transducers. In this circuit the output voltage is divided
sustains 90V VCE at whatever current the transformer and down and compared to the 2.5V reference by A1, a precision
the regulator’s current limit will support. The transformer amplifier. A1’s output is used to force the LT317A’s adjust-
specified saturates at 130mA, keeping Q1 well within its ment pin to whatever voltage is required to maintain the
safe area as it dissipates 12W. If Q1 and the LT317A are 10V output. A1 contributes negligible error. The resistors
thermally coupled, the regulator will soon go into thermal specified will track within 5ppm/°C and the reference con-
shutdown and oscillation will commence. This action will tributes about 20ppm/°C. The regulator’s internal circuitry
continue, protecting the load and the regulator as long as protects against short circuits and thermal overload.
the output remains shorted. the 500pF capacitor and the
Figure 13’s circuit allows a regulator to remotely sense the
10Ω-0.02μF damper aid transient response and the diodes
feedback voltage, eliminating the effects of voltage drop
provide safe discharge paths for the capacitors.
in the supply lines. This is a concern where high currents
This approach to high voltage regulation is primarily lim- must be transmitted over relatively long supply rails or PC
ited by the power dissipation capability of the device in traces. Figure 13’s circuit uses A1 to sense the voltage at
series with the regulator. Figure 11A uses a vacuum tube the point of load. A1’s output, summed with the regulator’s
(remember them?) to achieve very high short-circuit dis- output, modifies the adjustment pin voltage to compensate
sipation capability. The tube allows high voltage operation for the voltage lost across RDROP . The feedback divider is
and is extremely tolerant of overloads. This circuit allows returned through a separate lead from the load, complet-
the LT317A to control 600W at 2000V (V1’s plate limit is ing the remote sensing scheme. The 5μF capacitor filters
300mA) with full short-circuit protection. noise and the 1k value limits bypass capacitor discharge
when power is turned off.

75-TH
FILIMENT
EIMAC
V1
2500V
OUTPUT OUTPUT
IN LT317AT OUT VIN IN LT317AH OUT
2000V 10V
ADJ ADJ
180k 2k 15k*
1.2k
50W 1N3031

2k
+
A1
500k LT1001
UPDATE OUTPUT –
TRIM
The LT3085 will allow
VOUT to go to zero 1.8M *RESISTORS = TRW MAR-6 LT1009 4.99k*
2W 2.5V
AN02 F11A AN02 F12

Figure 11A Figure 12

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Information furnished by Linear Technology Corporation is believed to be accurate and reliable.


However, no responsibility is assumed for its use. Linear Technology Corporation makes no representa-
tion that the interconnection of its circuits as described herein will not infringe on existing patent rights. AN2-7
Application Note 2
A final circuit allows voltage regulator-powered circuity to reverse voltages from reaching the SCR or the LT1011
run from 110VAC or 220VAC without having to switch trans- output. Now, the SCR goes off and the 1N4002 sources
former windings. Regulator dissipation does not increase current to the regulator from T1’s center tap. Although
for 220VAC inputs. In Figure 14, when T1 is driven from T1’s input voltage has doubled, its output potential has
110VAC, the LT1011 output goes high, allowing the SCR halved and the regulator power dissipation remains the
to receive gate bias through the 1.2k resistor. The 1N4002 same. Figure 15 shows the AC line input versus regulator
is off. T1’s output is rectified by the SCR and the regulator input voltage transfer function. The switch to center tap
sees about 8.5V at its input. If T1 is plugged into a 220VAC drive occurs midway between 110VAC and 220VAC. The
source, the negative input at the LT1011 is driven beyond hysteresis, a desirable characteristic, occurs because T1’s
2.5V and the device’s output clamps low. This steers the output voltage shifts with the step change in loading.
SCR’s gate bias to ground through the LT1011’s output
transistor. The diodes in the LT1011 output line prevent

RDROP 5V AT 3A
(MAX DROP = 300mV)
VIN IN LT350A OUT
ADJ
VIN

22Ω A1 RLOAD
LM301A 1k
1
+
121Ω 8
4
365Ω 100pF 25Ω

5μF
+ AN02 F13

HIGH CURRENT
RETURN
TO GROUND

Figure 13

C-106 (G.E.)
T1 VOUT
IN LT1086 OUT
+ + 5V
5000μF ADJ 240Ω* 10μF
1N4002
110-220AC
720Ω*
1k 18
AN02 F14
16
1.2k
REGULATOR INPUT VOLTAGE

14

1.6k *1% FILM RESISTOR 12


1k T1 = STACO #SP05A012
= 1N4148 UNLESS MARKED 10

3 8 8

1M
7 UPDATE 6
1μF LT1011
2 1 6.2k The LT3080 regulator 4
+ allows VOUT to go to zero
4 2

0
0 40 80 120 160 200 240 280
LT1009C
AC LINE VOLTAGE—RMS
2.5V
AN02 F15

Figure 14 Figure 15
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