PROPORTIONAL HYDRAULIC AND SERVO VALVES» ‫ظافر‬

Develop a proportional hydraulic drive. The hydraulic scheme and step diagram of the actuator
are shown in Figure. (Straight line motion multiplied 2:1)

Design intent: the cylinder rod force is F = 50 kN; the supply pressure is 16 MPа; the
frictional force in both directions of the hydraulic cylinder is R=3 kN; the working fluid is HLP-
22; the operating temperature range of the working fluid is -5...+40°С; bulk modulus of the
working fluid Е=1,6·109 N/m2.

1. Determine the main geometric parameters of the actuator.

2. Construct diagrams of the velocities of the hydraulic cylinder piston, the flow rate
consumption and the required pressure in the actuator chambers.
3. Construct the diagram of the power consumed by the hydraulic cylinder.
5. Perform hydraulic calculations and selection of the pump and cylinder on equipment
catalogs.
6. Develop the hydraulic drive.
7. Determine the power supply parameters of the proportional directional control valve using
the found velocities of the hydraulic cylinder piston
8. Determine the minimum natural frequency of the drive and the minimum permissible piston
acceleration and delay process time.
 1. Choose the cylinder we need.
Pmax = 28 MPa,  = 0.75…0.8,
⇒ Pp  Pmax   28  106  0.75  2.1 107 Pa  21MPa
.

(1) Firstly, when cylinder moves down ↓,

Suppose the pressure in the bottom chamber: Pbottom = 0,
According to Newton's second law of motion
⇒ Pp  Aring  M  g  R
2.1  107  Aring  780  9.8  3  103
Aring  2.21 104 m2 , so ignore this situation.

Secondly, when cylinder moves up ↑,

Suppose the pressure in the top chamber: Ptop = 0,
According to Newton's second law of motion
⇒ Pp  Aring  M  g  R
2.1  107  Aring  780  9.8  3  103
Aring  5.07  104 m2 , then use this value of area of ring to choose the
cylinder.

(2) According to the area of ring: Aring  5.07  104 m2 =5.07cm2 ,

I decide to choose the Hydraulic cylinder, mill type CGH1 (MF3), with the
nominal pressure 250 bar and the maximum available stroke length 2000 mm.
in the website: https://www.boschrexroth.com/en/xc/home/index.
(Here, Piston  40mm and Piston.rod  28mm ),
Fig.1, Fig.2 and Fig.3 show the technical data of the Hydraulic cylinder mill
type CGH1.