. nitro This file was edited using the trial version of Nitro Pro 7 Buy now at www-nitropdf.com to remove this message Rectangular, Square and Circular Steel Hollow SectionsSeen ae ee rani Prone Pee eee er ee ee eee ie eee ete. Se re eee) ce eee) Contents Tata Steel ~ Tubes Division Advantages of Tata Structura Steel Hollow Sections Architectural Infrastructural Industrial General Engineering General Technical Spectfications and Tolerances Section Properties- Tata Structura Square Hollow Sections Product Range Availablity - Tata Structura Square Hollow Sections Section Properties - Tata Structura Rectangular Hollow Sections Product Range Availability - Tata Structura Rectangular Hollow Sections Section Properties - Tata Structura Cireuler Hollow Sections Product Range Availablity - Tata Structura Circular Hollow Sections Fabrication and Connection Details Contact Details . n I tro This file was edited using the trial version of Nitro Pro 7 Buy now at www-nitropdf.com to remove this message 1" 12 13 14 w@nitro This file was edited using the trial version of Nitro Pro 7 Buy now at www-nitropdf.com to remove this message the tsi Indian Tube Conan wt Ta Sle. The Division mnufacues cemnmecal a precision ues at ts wo plans, name, the tana Tabes Plant an te Precision Tubes Plant. The Tubes Stategic Busines Unit of Tita Sie today isthe largest manéacrr ofa variety of sel tubes in ia ‘wit an annual prosuton capacity of around 400,000 tonnes and major expansion plans onthe alo manvlaclure ahr los. The SBU hs is plants sued in Jamshedpur and has a eter ot ates oices across the county with the marketing headquarters in Kolkata to provide batter customer sevice Tala Siulua ~ Stee Hollow Section production races begins with the siting of wie Stee Ht Role Colt ne with equred forte roduction of easter specie section dimensions, This it cal shen fettrough the HRCOLSTRE: on COILUNREELER STRIPLEVELLER SHEAR 1G WELDER PINCH Sup edges otis ound ube ae squeezed lageter and weldad using high frequency induction wean, Inmeiaaly artis ermal excess weld bead is removed, The tube then passes through ase of shaping cals whee is sped int is ral form eter Square, Rectangle Ciel ano ey sitet he require dimensans. Cuting tthe require lang anabunding are the final steps in this fully automatic manulacturing process. Presny Tala Stuctura Rectangular 8 Squaw Sto Hollow Sects can to supolie 1164823 upto & masirum of 250250 mm for square sctons ad 300» 200 mm for ectarglar sects. Cea Sections an be supplied to 11161 upto maximum M8 of 300 mm. Hower, wih rans plas “aS lb abl to augment te serange ral sections The Process as RUN-OUT CONVEYOR ~* OO ° ‘Oo oO ° ‘0 °° ert co nan 8, "8 HEAD ,4GH FREQUENCY INOUCTION WELDER | enero _ “ x Quality Control ‘Tho qual of ou products controlled during tha manufacturing process. stats wit siting the sip des, continues with speed, temperature contol dung the high frequency induction welding ands followed by non destructive eddy curent testing direc after welding. ine drift and atening fests were conduced ‘This ial within our 1S0 8000 quality management system, eo. nitro ‘This file was edited using the trial version of Nitro Pro 7 Buy now at www-nitropdf.com to remove this message Tata Sructura Stel Hollow Sections manufactured by Taa Stel command several techno-economic advantages over Coventonal Stel Sections. 1. The raw material used or manufac $e see hllow sections comes rom Tata Sees lale-o-te-art Hot Sip Mil, which manufectures Hot Poled Cals, comparable othe best inthe wr 2. Theexcllent ditrbution of materia 1 the aso hes set teow sections, allows for remarkable sength qualities andthus ofrs devise a ‘as veard aplicalion technology 3. Due ater high trsioralrigiiy and compressive stent, hey benave moe elicienly han Convetana Stel Sections, 4, Thor ighe tengo weight ata could esult in uo 3% savings in tel 5. The ih, unorm reo hese satons minimises dust accurmlation and facile gas, on-site aviation, 6. Tata Srucra Ste! Hollow Sections bring about sigificant enkancemen. nthe aesthetic anoeal of tuclures, Internal Corrosion - a case study ‘Two of he rginal Tubewrighs' erected in 1954 at Stamord Bridge, Chelsea, wae replaced in 1975, ken down and the used sections were cut and despatched to the Corby Works of British Steel for examination. Sample No.1 ofthe 1307 mma. CHS was ct lente fo expose te rial suraces fx examin. Lite eience Sample 1 of neal carosin was found othe than aciscolouration ofthe surace caused by the rygen and moisture inthe entrapped 2, much of ial mil sal as sil sible. Aight wt inthe cnt ol he sale developed ater he ute was cu open for examination, Sample No.2 ofthe 139.7 mm o.d. CHS incorporating an itrmesiate ange joint was examined andthe conition ot Ihe inenal ange fac, which had been enclosed and tus hermetically sealed by welding to the CHS, as sil comparatively ‘right, wih he oiginal making-of ines ery visible. The above report i tom Brlish Stel Publication No. TD 247/106 tied - CORROSION THE CASE fr Sample 2 STRUCTURAL HOLLOW SECTIONS.. nitro This file was edited using the trial version of Nitro Pro 7 Buy now at www.nitropdf.com to remove this message al ‘tia Mal, Sumba fosys Buitng, Pune °This file was edited using the trial version of Nitro Pro 7 Buy now at www.nitropdf.com ta\remove this message Haigh stength Mae column te space Applications Attributes o. nitro This file was edited using the trial version of Nitro Pro 7 Buy now at www.nitropdf.com to remove this message o 5 S D + PpoRecks Poked - + Comeyo: Gants, Testes Diling igs Attributes + Ease of maintenanea + Flee ftom sharp edges High srengin to weight ta Cast lective ase of faticaton and erection Pipe ack, TC Heviwar. nitro This file was edited using the trial version of Nitro Pro 7 Buy now at www-nitropdf.com to remove this message Aitributes ©This file was edited using the trial version of Nitro Pro 7 Buy naw at ta remove this message PERMISSIBLE AXIAL COMPRESSIVE STRESS (Yst 310 Grade) ue | 10 | 20 | 30 | 40 |0) 0 | 70 0] 90 | 109] 110 +40] 150] 160] 170) 180| 190|200]210] 220] 230| 240] 260 |300) 350 ‘Ac |185] 183] 178 | 163157] 143| 128) 113] 99| 87 | 7| 67 | 60| a | 47 | 42 | 38 | 34 31 | 28 | 26| 23] 22] 20| 18 | 13) 10 Oi CETTE ee ee Steel | Minimum | Minimum | axial Sressin | Bending Sess Shear Beering | Equivalent Grade | YieldStress | UTS Tension | _in Ten. or Compn, Stress Stress Stress Yst310 310 450 186 205 140 22 279 Co Pe Type Se cay oe . rd Cor ion Ue weg ny a r ysr2i0 vst 240 vsrt0 Sy SHS 15.4923 10% 20 | vo annum! ina 18% 10480 Ta +/-050mm & 210 | 330 0 pia 80 | oi U t Inch 48,3 * NA | 108, 85] 4-58 20 | 410 i7_| s04-08mm, | 10% ver 48.3 mm wan | Man 10480 Ce iis +rs0y | H-7 3% 6.0 m + 0.05 m Customized length ranging from 6 m to 11 m may be supplied. Serr) Minimum 1 : 200th of any length measured along the centre line (il straightened condition) unless otherwise speciticllyaranged. omer) ‘Maximum 2 mm + 0.5 mm /m length - measured relative vertical shift of any adjacent corner ofthe section, measured by keeping one side on flat sulac. Era Plain ended - Mechanically sheared, mil - cut finish without further machining, Aten Black without any surface treatment of oiling or varnishing GEnmr car era Sulphur content: 0.05% max, phosphorus content: 0,05% max, equivalent carbon percentage well within specified \aldabilty limits with matching physical properties. For corrosion resistant stel in Cu-bearing variety, refer tothe \WRS section ofthis brochure ‘ata Structura Steel Hollow Sections are weldable with standard M. S, Electrodes without any re-heating Packing eee Bundled by sealing metal strap, and each bundles labelled for size, measurement, Lot no. etc. Approximate weigh ‘of each bundle is 1.5 Mt (+/-500 Kg) Marking of “TATA STRUCTURA" emblem on surface punched/Stenciled/sticker pasted on all Stel Hollow Sections. Standard BIS mark i also put on the sections. Tata Structura Hollow Sections in customized size, grade, length, surface finish and end finish may be delivered as per agreed supply conditions oeThis file was edited using the trial version of Nitro Pro 7 Buy now at www.nitropdf.com to remove this message Properties of Tata Structura (Square Hollow Sections) YST 310 Grade 20) ee oc ie 22) 12 089 ago 13318 8? a2 1m 08 ose st 18126 ee 20 am imi ata ane me on 4 1h mh ae asta ams aa ase tists bee tae tat an 20 iia tats Tear Hh aww we 35 ae 1 ta) 0790 12 $2198 198 ter abr tar ost 28 Sass 1st ame? a7 ww 2 om 1k Laas awe 4,00 1.07 1.4 1.44. 554 6.4 18.28 0.138 __ 203 var (a2 192 099 zest oer ww 22 jas 11807 Sis aves am mss te tar 8 so or 19 moo ig ta aa a ax 29 313323) aga 008 o2r am 22 a 23 2a0 Rat cae ae 12 wo ba aos mat oma te faz 22 aa that ase ats aa we ar 27 ae x08 ore mn 4D mm 21s BTS as ones a7 ie msi er 212808 1515 269 an wat a Rae 1058 aoe wm 1m ‘ine gar aor 2r78 wwe oan is arse am aoe aha Bred a 36 cn B17 O37 sins 450 jeer ga ase a0 500 vista 348 38 and +0 2638 88) 304527 tora 500 miso Bat akan 80 auar 279 aro aa 12 R04) ame i 492.58 438 438 76.23 we 2 eis S16 sib 5a jon 833 E18 1060 e495 ts018 0800 13 arm sm sent areas 16198 O87 500 a ee ee 56008 19088 sre torts B00, 2840 114591114591 BL 54 152.79 1856.18 229440589 an Si MBM wag sm Bye tee aos’ 22 Oss 42 Be RNa Mae T6 SPT data 29878 Om so wo) ress iraser rn rn 190.00 braves 2240 Owe wor 00 0.83 205 os8s2 ONES 7.06 7.06 22028 325923 33065 (0.680 am sie isi asenra amore ear ear para uni 49332 are 8m 043-9) IGIS GEIST ~—«BTD «TDC? cotss 62018 O80 mm «8D 0810 St99 AGL aD aD aD SD Tera 6600 Om joo 143 Sage Geert Sau © 85D a] SD iets 7988 Oy veo S81 rear vagon_pvauan Be! aetna nigas 91867 ose a ee a I) aonoae 6077000 mum 50 1579-590 7BI9e rasa | Om? gee anas sor 7031 889 joo 9343 73K GOI Za © «OTSTOTB 422615 T0eA88OMd 1201084 877 tooeaTa tco57e om ot mame serear 121059 O38 “Fer avalatity of seethicknecs ase eer o page 8. nitro This file was edited using the trial version of Nitro Pro 7 Buy now at www-nitropdf.com ta remove this message w]e! Specification: x 1S: 4923 Riese Pe. ni tro This file was edited using the trial version of Nitro Pro 7 “aa Buy now at www.nitropdf.com to remove this message Y Properties of Tata Structura (Rectangular Hollow Sections) YST 310 Grade 200 898 17s a rr) ams 20 19036 in am 26) ea? as ONaT 32 1168 18 re sr) 00 1333 153 52338 1e8 S00 one 200 BiB 29 7) Bab asob es CT xa 20 aire air 825 os 2ec2 tage aso 2200 zig om ra waa +0 wat 2a 13082 taza airy 2a B16 2a 72 Baye ates 200 2133 22 ee ey er) —= 3.00 3187 225 968 2671 7090 on79 450 mee 2m 170 3 1249 280 2558 Pt W195 Te ake 348 (O27 ap ot sto 20 mar 21 ta t878 cae -_ 400 855 79 275 1620 10.74 8477 1849 0219 461091 ne en 12 202 seat 2073 at an bee one) a0 vst era maka fee ta tor Nts mm ass bus 1389p «289827 ts ast 335 ass aw zoo 18081490 gata oe am 1232 rT wang Bae aa) easy oer van uta mau ome 4m Bn Or wa mn 08d su 785 om ora at a 50 oa mm OTe om 8 Sw 2085068 Tes 73 sar aay 0. 510 2200 61085 2505950 sn O12 SRT 0310s 4502388 aiz13 691-620 oeet 7581 e2ece —Yanes 0500 nam 5.40 26.58 2088 101247 381.74 wir 17.73 62.99 818.10 142.04 0.500 400 2a 1ao)tiomri ior 70 N97 10 gOLa7—t414B—O57O so 28982220 Yas025 aud 717 4114590 AD DIGMD7ISY Ora mw 600 33.63 2640 1708.31 578.91 12 404 17033 115.88 1434.06 190.68 «= 0.560 a 4970 S98 at4021 T1919 700 2s u9ee 19986 25068 0580 40) 277517818 WPeG 826 720613546 2ODa0 22374 0.600 mm 500-49 BGT Baas 115528 a 2rast 1950 bast O7R71 OBB Boo 408) 205 THAI tastTD BIS 21ers 19910 2047s S180 08RD ao su59 aig Seen 7125 805 aut 246s 927010 57840 _O8Te 400 278217820 esas 7589 woa0 173049 20K0s 0.0 maw 800 «9G «BBG? 257067 BRAT BOT 2ug7 703 2109495955 OED! eo 08 S05 uso 0005 2218 Tie 252899 20070 0589 8a) 5558 1g! aastat 125005 a9 seas 21965 27290 57829 OST nr a re 87359 90703561980 501.08 Ou mmm (93 82 Sis @ameo ase1 art ‘aso 20312 metas S201 OR fom aia ease Toomst aaaazs 00 e783 arise praia 70042 Ome iam abs 747 ewan aoa eos! sear? yowsoga 7512 08D em ste) esa earast OTST 1085 ‘piso 21728 sauese «7070 0860 fon «872s TauTaS meaL12 1072 woso asaes asso ore! ORD fom maa 6549 uma aT! 1082 qoss amie arse? TaBot nas 120 98st 7795 tomeo 70 ED 1050 Yeat 4osa7_ 911072 92998 ORM em orm abz8 TZ mI 481 so1a5 goi22to602 6508 OMe wm 80 7579 5850 GIDE sor 1120 eu2e sma70 worden ast O88 Wom 43 3.9K NTHOT2e GI44GD 1110 Tors Gia 1516970 1016) 0848 120) 0s: 6677 tais5ae T1073 1099 aeng0 71043 1521809116026 083 * For aalbiy of santhres please eto gage 11. n itro This file was edited using the trial version of Nitro Pro 7 Buy now at www.nitropdf.com ta remove this message 8 Y +H! Specification: Ope hex ig: 4923 Y Product Range: Rectangular Hollow Sections (RHS) Pee ue Une develope ease clin aaliliy below adopt in oesignThis file was edited using the trial version of Nitro Pro 7 Buy now at www-nitrondf.com to remove this message YST 310 Grade 200 098 2 as ose owe 15 na 260 321 = co ace asa ows 2m saa 192 a7 030 ows 280 136 78 16 191 ost 2» 269 260 186 8 et 128 110 oes 820 38? 170 136 oe 2a 138 258 508 185 10 2 a7 320 2at 308 ‘00 361 24 oe 40 202 3 219 Bas 108 2@ 260 3% ear 05 4 2 aoa 320 Sor 308 132 782 580 19 400 370 432 avo 024 28 250 az ai 10.70 aa 8 ” 483 3m 386 40 so 1138 280 138 400 437 590 137 570 197 % 03 360 902 en 1005 25.88 80 200 10 618 78 0 90 1020, 198 an Bri 722 2079 1282 28 439 798 roa) 0.12 rs 284 32 ere 36 a2 72 300 » 89 400 ass 1070 2709 8.30 2108 300 40 390 2 vase 2531 28 380 978 150 19208 3380 3m 10 14, 450 12201880 son 234.0 ano 38 40 14301850, 274.80 4300 385 +0 goo 8.0 20 260 ar 1 1007 12 se 230 300 een. 035 an 50 a0 men 51050 7370 475 “ 1780-2270 732.60 wat 3a 10 161 420 1390 0 e187 7132 24.16 36 540 nao 7710 ee 70 105.00 565 48 a8 «a 7980 76 e842 738 60 ss 4017 2281.95 20830 154 20 2101 80 ser sa08 ee 2000 82 zazr rar 1000 sao 8572 2500.00 seat 740 200 m2 rat 01.87 sans0 723 60 saat m0 4887.08 a7 9a “ os 1000 8) 88 oe sear sea 9a a) ma s8a9 00 52 ere38 924 x 20 «ae 7922008 45978 125 6 2 asa ‘ow = 1407 sr217 v7 000 raat riz z108 hao 200 seat 108 32 sees not 500 en ara “3200 68 A278 1229 0 3588 000 8527108 i176 1€28003 sizes 1222 1200 wis 9.98 9147.18 1w76e9 1218 * For avalaity of zothcknass plano retro page 13,This file was edited using the trial version of Nitro Pro 7 Buy now at www-nitropdf.com to remove this message j08 y Specification: x| x 1821161 a Product Range: Circular Hollow Sections (CHS) NB] OD 20) 23] 26) 29| 32) 36 | 40| 45) 48) 54) 60 | 63] 60 | 100| 120 % [aa 2% | a8 % [3a | @ [42a wo | aaa x | 603 | ey os | 76 Ey | ao woo [ 11483 Ba 125 | 1aa7 | 160 | 1651 00 | 2191 wi | 278 soo | 2239 30 | 2556 | HE - cesses eosinThis file was edited using the trial version of Nitro Pro 7 Buy now at www.nitropdf.com to remove this message OVERLAP JOINTS ‘The weld seam ‘A canbe omitted withou ating he behaviour fhe joi. POSSIBLE REINFORCEMENTS. ss Incertan cases infra jon'sreprlored tor improve joint igi. “ata Stuur Stee! Hollow Sects canbe cut ~ By means ofa heavy duty cicua/hand saw By fame outing: ether manual or avioatic (© Te path ofthe out canbe makes dry on he suetace ofthe section or on template ater shop yout (© For section hcknesses of § mm and above edges may be chamfer for proper welding penetration BENDING (© ‘al cold bending of Tata Stuctura Stet Hollow Sections Is possble by using an internal mancel and he rller rust be adapted tothe shape and sz ofthe section (© Tiree rol bending machine maybe adapled - bend by son multiple pas, tvough ta and eror method (© Thicker or lauer sections ae ecormene tobe pre heated in a normalising fumace before bending in hot ‘ondton for beter frralion GAP JOINTS This rangement is ofen he simples and most economical and he ints are sulcenty ston, Joining member alignments shoud be al > 30° with respect the ote. BOLTED KNEE JOINTS % Sy fy x 1 i= Ht i Dh Tyee ype 8 ‘These at simp and economical arangemenis tering good stengh ana rigiiy WELDED KNEE JOINTS @2 @@ I ® ole Types Type ‘This simple inerpensive and qute satay, ifthe conection ae not heavily loaded (Tipe 8), \Wnen he sections deri ies, o for atonal stength,stienng ples tay be used (Type “Thihness of sifening pat 2 thickness of Tata Stuctura Rectangular ‘que Sleel Hollow Sections used a 6 mm, whichever is maximum, o—This file was edited using the trial version of Nitro Pro 7 Buy now at www-nitropdf.com to remove this message nitro Type A COLUMN BASES TypeB Ka ‘hon prac pin end nol require, (ype tllawe and column base with small moment made as shown (Tye 8) HINGED COLUMN BASES Types ype Ll ZL When design assumptions spcilyanefectve hinge in particular pane, his ‘must be implemented oy means ofan ai rather device imparting rotational hreedam as shown (Type A & Type 8) J iting: Workshop & WELDING Technique principle is similar for hat of conventional sections Follow evant BI code of practice and design conditions. © Bectrodes: Low nysiogen elecrades are sunpesed for use. © Butt wold: The tot hichness of the sear 2) Wal thickness of he section when oning members ae tf equal thickness. b) Wal thickness of inne section, thicknesses are dire Backing sip may be provided to ensue toll oot pnetration in case of thicker sation Clesin size (© Filet wold: Various lypes maybe provided. Sie ofthe let i guided ty the tat hictness as explained above (© NOTE: All ee ends of Tata Struct Soe Hollow Sections should be sealed properly by welding, o preven internal corosian, © ‘Normal M.S. electrodes of pied rads ar recommended "Moisture fom elec shouldbe reroved ty baking blo veldng. © Sequonce: Edges aro be tack welded o maintain uniform (0 during welaing to minimise esidual sts ~ Tansverse weld bel longitudinal ne = Filet wel folowing but weld = Stating fom inside o cutnards. Carlota) Type fet LA 1ae should be sifened as shown of base plata. Sttlener plates atthe el Heliow Sections’ sides For lange axial lads, the colu ype C) to minimise the hick mises of Tata Sucre Rectangular & Sauare bate bo avoiges TRUSS TO COLUMN CONNECTIONS gE Fig Fig.8 Tus ele can el upon te column as shown Fig. A) o canbe baled at the face ofthe column as shown (Fg. Bf the former case the discrepancy in ‘ebricaton can be accommodate by roving slated hoes white in he ater the same canbe austedy packing plates,nitro This file was edited using the trial version of Nitro Pro 7 Buy now at www-nitropdf.com toremave this message Type A COLUMN BASES ype Ka made as shown (Typ 8) Type ype When design assumptions spcilyanefectve hinge in particular pane, this ‘must be implomenieg oy means ofan ax rather device imparting rotational lreedam as shown (Type A & Type 8) DeRose Rd WELDING Teehnique i principle is similar for hat of conventional sections Follow elevant BIS code of pretice and design conditions. © Blectrodes: Low nysiogen elecrades are suppesed for use. © But wold: The tot hichness of the sear: 2) Wal hiciness of he section when joning members ae tf equal thickness. b) Wal thickness of inne section, thicknesses are dilrent Backing sip may be provided to ensue total oot pnetration in case of thicker seotion Clesin size © Filet wold: Various lypes maybe provided. Sie ofthe let is guided ty the tat hictness as explained above © NOTE: All ree ends of Ta Struct See Hollow Sections should be sealed properly by welding, o preven internal corosian, © ‘Normal M.S. electrodes of pied rads ar recommended "Moisture fom elec shouldbe reoved by baking belo veldng. © Sequence: Edges aro be tack welded o manain wir (9 dutng welaing to minimise esidual stress ~ ‘Tansverse weld ber longitudinal one = Filet wel folowing but weld = Staring fom inside o cutnards. Carlota) QE HINGED COLUMN BASES Type For lange axial loads, the colum tase shouldbe sifened as shown ype C) to minimise the thickness of baseplate. Stillen plates a the isle of Tata Suctra Rectangular & Squat Stee Hallow Sections’ sides bate bo avoiges TRUSS TO COLUMN CONNECTIONS eS Fig Figo Tus ele can el upon te column as shown Fig. A) o canbe baled at the face ofthe column as shown (Fg. Bf the former case the discrepancy in ‘ebricaton can be accommodated by providing slated hoes while in he ater the same can be austedby packing plates,Ree ee eat . nitro This file was edited using the trial version of Nitro Pro 7 Buy now at to remave this message fer eae tn neu en ects BC ee i eae rok eed sae Cee Tae et av Se BOS CC eI am oc aca SO ec Peer a tee oc Me TEP hs) Cee ee retort hen eae en ee OE)