MPDM Processing

production unit : PEKERJAAN PENGECORAN PILAR 1

Method : Example :
Total Production Production Mean cycle Σ(I(cycle Time) -
unit
cycle times cycle times (Non-Delay Cycle time)I)/n
A) Non delayed Production Cycle
214360 52 4122

B) Overall Production Cycle

289720 60 4829

DELAY INFORMATION
Labor Equipment Management
C) Occurence 2 4 2
D) Total added time 4080 7260 6540
E) Probability of occurence* 0.03 0.07 0.03
F) Relative Severity** 0.42 0.38 0.68
G) Expected % delay time per production*** 1.41 2.51 2.26

* Delay cycles / total number of cycles

** Mean added cycle time / mean overall cycle time = (row D / row C) / row B
*** Row E times Row F times 100%

MPDM Processing
production unit : PEKERJAAN PENGECORAN PILAR 2
Method : Example :
Total Production Production Mean cycle Σ(I(cycle Time) -
unit
cycle times cycle times (Non-Delay Cycle time)I)/n
A) Non delayed Production Cycle
356500 82 4348

B) Overall Production Cycle

459160 98 4685

DELAY INFORMATION
Labor Equipment Management
C) Occurence 4 9 2
D) Total added time 7200 18660 2400
E) Probability of occurence* 0.04 0.09 0.02
F) Relative Severity** 0.38 0.44 0.26
G) Expected % delay time per production*** 1.57 4.06 0.52
100%

100%
1. 1. Actual Overall Productivity
a. Pekerjaan Pengecoran borepile di pilar 1

MPDM PROCESSING

Unit Total Production Production Cycles Mean Cycle Times

Cycle Time
Overall Production
289720 60 4829
Cycles

Actual Overall
Productivity (titik/hari)
5.96

b. Pekerjaan Pengecoran borepile di pilar 2

MPDM PROCESSING

Unit Total Production Production Cycles Mean Cycle Times

Cycle Time
Overall Production
459160 98 4685
Cycles

Actual Overall
Productivity (titik/hari)
6.15

2. Ideal Productivity
a. Pekerjaan Pengecoran borepile di pilar 1

MPDM PROCESSING

Unit Total Production Production Cycles Mean Cycle Times

Cycle Time
Overall Production
214360 52 4122
Cycles

Actual Overall
Productivity (titik/hari)
6.99

b. Pekerjaan Pengecoran borepile di pilar 2

 MPDM PROCESSING

Unit Total Production Production Cycles Mean Cycle Times

Cycle Time
Overall Production
356500 82 4348
Cycles

Actual Overall
Productivity (titik/hari)
6.62
 OLAH DATA MENGGUNAKAN PRODUCTION
CYCLES DELAY SAMPLING

FORM PENGAMATAN
PEKERJAAN BOREPILE NO : 1 Sd 8
JENIS PEKERJAAN : PENGECORAN PILAR 1

Siklus Waktu Produksi (detik)

No. No. Kendaraan Tiba Waktu Pengecoran Delay Total
borepile Truckmix 1 2 3 4
8 1 1500 1800 3300
2 1080 1980 3060
3 2580 1800 4380
4 4320 1500 Mn 1320 7140
5 2880 2100 4980
6 3400 1800 5200
7 3600 1200 4800
8 2520 1200 3720
9 2340 1200 3540 34480
10 1920 900 2820 41620
7 1 3300 600 3900
2 2580 2100 4680
3 2700 2100 4800
4 1080 1500 2580
5 1560 1800 3360
6 2340 2400 4740
7 5520 1500 L 2520 9540 22740
8 4860 1800 Eq 1860 8520 40800
3 1 3300 1500 4800
2 4140 1200 5340
3 4140 2700 Eq 1200 6720
4 4380 2100 5160
5 6000 900 Eq 1200 8100 20700
28800
4 1 3300 1200 4500
2 2700 600 3300
3 4560 4560 L 1560 10680
4 6720 6720 Eq 3000 16440
5 3120 1500 4620
6 3360 1800 5160
 7 3060 900 3960 23580
8 2760 600 3360 50700
2 1 3180 3000 4860
2 3480 1500 4980
3 2520 1500 4020
4 2880 300 3180
5 2700 900 3600
6 3600 1200 4800
7 3240 2100 5340 34380
8 3420 1500 4920 34380
6 1 8820 900 Mn 5220 14940
2 3000 2100 5100
3 1800 1500 3300
4 2400 1200 3600
5 2100 1200 3300
6 1800 1500 3300 21480
7 2400 1800 4200 36420
1 1 1800 900 2700
2 2400 2400 4800
3 2460 2100 4560
4 2940 1800 4740
5 3060 1800 4860
6 4080 900 4980 30420
7 3300 1800 5100 30420
5 1 3000 600 3600
2 1680 900 2580
3 2160 1500 3660
4 2280 1800 4080
5 2880 1800 4680
6 3000 1800 4800 26580
7 2100 2400 4500 26580

FORM PENGAMATAN
PEKERJAAN BOREPILE NO : 1 Sd 8
JENIS PEKERJAAN : PENGECORAN PILAR 2

Siklus Waktu Produksi (detik)

No. No. Kendaraan Tiba Waktu Pengecoran Delay Total
borepile Truckmix 1 2 3 4
8 1 3000 900 3900
2 2400 1500 3900
3 3060 1500 4560
4 3780 1200 4080
5 3480 2400 4980
 6 3420 1500 4020
7 3540 2400 Eq 1500 6540
8 2460 2400 3960
9 2580 2700 4380
10 2700 1800 4500
11 4860 900 Eq 2160 7920
12 2520 1800 4320
13 1800 1800 3600 55500
14 2280 1800 4080 63420
7 1 2700 900 3600
2 2700 2100 4800
3 2100 900 3000
4 4500 1800 Eq 2280 8580
5 2640 4800 Eq 1200 8640
6 2400 1200 3600
7 2460 900 3360 21240
8 2100 2100 4200 38460
3 1 2700 2400 4200
2 3180 1500 3780
3 2400 1500 3900
4 3540 600 4140
5 2580 2100 3780
6 2880 2400 4380
7 5880 2400 Eq 2280 10560
8 3480 1200 3780 31140
9 3000 1500 4500 41700
4 1 4380 1200 Eq 780 6360
2 3480 2400 L 900 5880
3 3000 2400 4500
4 3600 2400 5100
5 8460 8460 Eq 4860 21780
6 3600 2100 3180
7 2940 1800 4740
8 3780 2100 Eq 900 5880
9 1980 1500 3480
10 2700 900 3600
11 2580 2400 4080
12 2100 1500 3600
13 2160 5700 L 2100 9960 56580
14 2700 1200 3900 84720
2 1 3900 900 4800
2 3300 900 4200
3 3000 1500 4500
4 2700 1800 4500
5 3000 900 3900
 6 3180 1200 4380
7 3780 1500 4380
8 3000 900 3900
9 2400 900 3300
10 1320 1800 3120
11 2580 2400 4080
12 3000 1500 4500
13 2700 1200 3900 56640
14 3000 1500 4500 56640
6 1 3780 900 3780
2 3000 900 3900
3 2700 1200 3900
4 6600 2100 L 3000 11700
5 5400 1500 Eq 1800 8700
6 2580 3000 4680
7 2700 900 3600
8 2700 4500 Mn 900 8100
9 3600 3600 L 1200 7500
10 600 2400 3000
11 2700 1200 3900
12 3000 300 3300 40140
13 2100 1800 3900 68640
1 1 2560 2520 4180
2 2400 1800 4200
3 2700 900 3600
4 3000 1500 4500
5 2700 1800 4500
6 2400 900 3300
7 3000 4500 Mn 1500 9000
8 3600 600 4200
9 1800 900 2700
10 2400 1200 3600
11 3300 900 4200
12 2400 900 3300 45460
13 2700 1800 4500 55780
5 1 2460 2400 3960
2 1800 1500 3300
3 3000 1500 4500
4 2700 1500 4200
5 2400 1800 4200
6 2400 1500 3900
7 2700 900 3600
8 2700 1500 4200
9 2160 1200 3360
10 2700 1200 3900
11 3000 900 3900
12 2700 1200 3900 49800
13 3000 2100 4200 49800
NB:
TOTAL TIAP TITIK BOREPILE
PERHITUNGAN OVERALL PRODUCTIVITY dan IDEAL PILAR 1,2
1 hari x 8 jam x 60 mnt x 60 mnt (diskusikan lagi)
TOTAL TIAP TITIK BOREPILE (tanpa keterlambatan)

PENGECORAN PILAR 1
overall
Total Production
Production Cycles Mean Cycle Times
Cycle Time PILAR 1
289720 60 4829

Actual Overall
Productivity (truck/titik)
5.96

ideal
Total Production
Production Cycles Mean Cycle Times
Cycle Time PILAR 1
214360 52 4122

Actual Overall
Productivity (truck/titik)
6.99

pilar 1
Delay for labor Delay for equipment Delay for Management
4080 7260 6540

pilar 2
Delay for labor Delay for equipment Delay for Management
7200 18660 2400
WAKTU RATA-RATA (STANDAR DARI KONTRAKTOR & KONSULTAN
WAKTU KENDARAAN BERANGKAT DAN TIBA 12:45:00 AM 2700
WAKTU PENGECORAN 12:33:56 AM 2040
waktu pemotongan pipa tremi 12:15:00 AM 900
waktu parkir dan pembersihan 12:07:00 AM 420
diambil keseluruhan utk 8 truck (7 mnt kali 14 truck) 1320

PENGECORAN PILAR 2

Total Production
Production Cycles
Cycle Time PILAR 2
459160 98

Actual Overall
Productivity (truck/titik)
6.15 logis
6 DIBULATKAN

Total Production
Production Cycles
Cycle Time PILAR 2
356500 82

Actual Overall
Productivity (truck/hari)
6.62 logis
7 DIBULATKAN
 2370 2280
1050 1140

Mean Cycle Times

4685

Mean Cycle Times

4348
Labor Equipment Management
9
2 4 2

Labor Equipment Management

4 9 2
4 4

Labor Equipm
 9
PILAR 1
PILAR 2

4 4

2 22

Labor Equipment Management

 PILAR 1 PILAR 2
1500 1500 3000 900 420 600
1080 1080 2400 1500 KENDARAAN TIBA PENGECORAN
2580 1800 3480 1500
4320 1500 4200 1200
3300 3000 3900 2400
3900 1800 3840 1500
3600 1200 3960 2400
2520 1200 2880 2400
2340 1200 3000 2700
1920 900 2700 1800
3300 600 4860 900
2580 2100 2520 1800
2700 2100 1800 1800
1080 1500 2280 1800
1560 1800 2700 900
2340 2400 2700 2100
5520 1500 2100 900
4860 1800 4500 1800
3300 1500 2640 4800
4140 1200 2400 1200
4140 2700 2460 900
4380 2100 2100 2100
6000 900 3120 2400
3600 1500
3300 1200 2400 1500
2700 600 3540 600
4560 4560 3000 2100
6720 6720 3300 2400
3120 1500 5880 2400
3360 1800 3900 1200
3060 900 3000 1500
2760 600 4380 1200
3180 3000 3900 2400
3480 1500 3000 2400
2520 1500 3600 2400
2880 300 8460 8460
2700 900 3600 2100
3600 1200 2940 1800
3240 2100 4200 2100
3420 1500 1980 1500
8820 900 2700 900
3000 2100 3000 2400
1800 1500 2100 1500
2400 1200 2160 5700
2100 1200 2700 1200
1800 1500 3900 900
2400 1800 3300 900
1800 900 3000 1500
2400 2400 2700 1800
2460 2100 3000 900
2940 1800 3180 1200
3060 1800 4200 1500
4080 900 3000 900
3300 1800 2400 900
3000 600 1320 1800
1680 900 3000 2400
2160 1500 3000 1500
2280 1800 2700 1200
2880 1800 3000 1500
3000 1800 4200 900
2100 2400 3000 900
2700 1200
6600 2100
5400 1500
2580 3000
2700 900
2700 4500
3600 3600
600 2400
2700 1200
3000 300
2100 1800
2940 2520
2400 1800
2700 900
3000 1500
2700 1800
2400 900
3000 4500
3600 600
1800 900
2400 1200
3300 900
2400 900
2700 1800
2880 2400
1800 1500
3000 1500
2700 1500
2400 1800
2400 1500
2700 900
2700 1500
2160 1200
2700 1200
3000 900
2700 1200
3000 2100
KENDARAAN TIBA PENGECORAN KENDARAAN TIBA PENGECORAN
1080 900 2580 300
660 480 1980 900
2160 1200 3060 900
3900 900 3780 600
2880 2400 3480 1800
3480 1200 3420 900
3180 600 3540 1800
2100 600 2460 1800
1920 600 2580 2100
1500 300 2280 1200
2880 0 4440 300
2160 1500 2100 1200
2280 1500 1380 1200
660 900 1860 1200
1140 1200 2280 300
1920 1800 2280 1500
5100 900 1680 300
4440 1200 4080 1200
2880 900 2220 4200
3720 600 1980 600
3720 2100 2040 300
3960 1500 1680 1500
5580 300 2700 1800
-420 -600 3180 900
2880 600 1980 900
2280 0 3120 0
4140 3960 2580 1500
6300 6120 2880 1800
2700 900 5460 1800
2940 1200 3480 600
2640 300 2580 900
2340 0 3960 600
2760 2400 3480 1800
3060 900 2580 1800
2100 900 3180 1800
2460 -300 8040 7860
2280 300 3180 1500
3180 600 2520 1200
2820 1500 3780 1500
3000 900 1560 900
8400 300 2280 300
2580 1500 2580 1800
1380 900 1680 900
1980 600 1740 5100
1680 600 2280 600
1380 900 3480 300
1980 1200 2880 300
1380 300 2580 900
1980 1800 2280 1200
2040 1500 2580 300
2520 1200 2760 600
2640 1200 3780 900
3660 300 2580 300
2880 1200 1980 300
2580 0 900 1200
1260 300 2580 1800
1740 900 2580 900
1860 1200 2280 600
2460 1200 2580 900
2580 1200 3780 300
1680 1800 2580 300
2280 600
6180 1500
4980 900
2160 2400
2280 300
2280 3900
3180 3000
180 1800
2280 600
2580 -300
1680 1200
2520 1920
1980 1200
2280 300
2580 900
2280 1200
1980 300
2580 3900
3180 0
1380 300
1980 600
2880 300
1980 300
2280 1200
2460 1800
1380 900
2580 900
2280 900
1980 1200
1980 900
2280 300
2280 900
1740 600
2280 600
2580 300
2280 600
2580 1500