Calculation of a pulse transformer

Initial data:
Converter topology: "Half-bridge"
The desired diameter of the primary wire: 0.4 mm
Transistor type: IGBT or bipolar
Voltage drop on the transition (Uon): 0.7 V

Supply voltage: AC voltage

Minimal Nominal Maximal
198 V 220 V 242 V

Core selection:
Core type: [E 36/18/11 N87 Epcos]
Relative effective permeability: 1680
Saturation magnetization: 0.167 T
Frequency of operation of the converter: 20000 Hz

Type of output rectifier: Unipolar rectifier with midpoint

Required voltage in the secondary winding: 10 V
Required secondary current: 2A
Desired wire diameter of the secondary winding: 0.4 mm
Forced cooling: No
Voltage drop on diodes: 0.7 V

Calculated data:
Overall power of the core: 98.2 W
Power Consumption: 23 W
Converter efficiency, without loss: 97.49 %
Coefficient of filling the window: 0.062
Wire diameter by skin effect: 0.933 mm
Number of turns of primary winding: 106+106 turns
Diameter of the primary wire: 0.27 mm
Diameter of the primary wire: 0.4x1 mm
Primary winding inductance: 35.34 mH
Number of turns of the secondary winding: 11+11 turns
Diameter of the secondary wire: 0.74 mm
Diameter of the secondary wire: 0.4x2 mm

Output voltage:
Minimal Nominal Maximal
9.4 V 10.4 V 11.5 V

Calculation of pulse transformer Website: http://vip-cxema.org/