Progressive Die Stamping Process

Progressive Die Stamping is a cutting and forming process that utilizes a “Die” that contains a
series of stamping stations to perform simultaneous operations on sheet metal that has been
supplied on coiled strip. The final metal work piece is developed as the strip of metal is processed
through the stamping die. This transformation is performed incrementally, or progressively, by a
series of stations that cut and form the material into the desired shape. A Progressive Stamping
Die ("Die") is a metalworking device that is designed and built to convert a flat strip of metal raw
material into completed parts which conform to print specifications.
Advantages
The benefits of utilizing the progressive die stamping process characteristically include:
• The ability to utilize of multiple cutting and/or forming operations simultaneously
• Excellent suitability to produce components at a rapid rate
• The ability to produce two or more parts per press stroke
• Quick set-up
• Ability to maintain control of part location throughout stamping process
• The capability to maintain consistently close tolerances
• High press tonnage
• Offering high: volume production capabilities
• Materials efficiency: less scrap/metal wastage
• Time efficiency: one set-up, multiple operations
• Production efficiency: faster cycle times per part
• Flexibility: multiple forms/lines/shapes with one operation
• Less downtime: fewer tooling changes, longer production runs
• Precision Stamping: enhanced repeatability, fewer failed parts/products
• Cost-effectiveness: lower cost per part, accelerated production, higher output
Demerits
• They usually cost more than line or transfer dies.
• They often require precision alignment and setup procedures.
• They require a coil feeder system.
• They require an open-ended press to allow for the metal to feed into the die.
• Damage to a single station requires removing the entire die set.
• They often are much heavier than single-station line dies.
Applications
Some of the metal-shaping techniques commonly used in progressive metal stamping are
coining, bending, punching, fine blanking and deep drawing (transforming metal into shapes
in which depth is greater than diameter).

Progressive die stamping parts depend on size, complexity, and production volume.
Progressive die stamping is used to produce a large number of parts, and maintain the lowest
cost as possible. It also need to meet the required precision and durability.
A good example of progressive die stamping parts is the cover of a beverage can. The cover
is pulled by progressive die stamping process and assembled at right angle to the can. A
variety of automotive calipers can be bent into plate by progressive die stamping process,
too.
Material
The progressive stamping process can be applied for a variety of metals, including:
• Aluminum
• Brass
• Copper
• Galvanized Steel
• Hot and Cold Rolled Steel
• Stainless Steel
• Titanium
• Zinc