EXR-300/XR-3500MK2 SERVICE MANUAL US Model Canadian Model EXR-300/XR-3500MK2 E Model XR-3500MK2 Photo: XR-3500MK2 ‘SPECIFICATIONS. AUDIO POWER SPECIFICATIONS [Model Name Using Similar Mechanism | _XR-3500 Tape Transport Mechanism Type | MG-36SZ6.32 POWER OUTPUT AND TOTAL HARMONIC DISTORTION 7 watts per channel minimum continuous average power into 4 ohms, 4 channels driven from 20 Hz to 20 kHz with no more than 1% total harmonic distortion. Other Specifications Cassette player section “Tape track Frequency response Sigal oie rato Tuner section rw Tuning range Antenna terial “track2-chanl stereo aasedunus 50=15000 He sap 575-1029 Mts (US, Casaan model) STS 1OGOMHE (E model IRtermodiste frequency 107 Mis Unbleserstiviy 2aBr Sncctesy Poa 400 wie Sigaltonoisratio SaB etre), £828 (mono) Harmonie distortion at Hii 035 (ero), 38 (mono) Frejueney sponse 3015000 He Gpevato 2a aM “Taning ange 520-1710 kite (US, Canadian model) ie Soe kite ( moce) ‘Antenaterninal __Exteral ntenna connestor intermediate frequency 50 He Seritty aw Power amplifier section Outputs Speer outputs me Shesaestneon) Bliinum poweroutpot EXea0 W244 ohm) XR 2500 dave —Continued on next page— FM/AM CASSETTE CAR STEREO SONY.General Ott at Power regiments Dimensions Most diension Mase Suplied accssories Power antenna relay contr ead Power ample ontot fend Bis a8 abe 00H ‘rieat dba Ke vee artery Gegtve ound) pp 5/170 men Pees jexesiain) Geibrabnat nl Proeting prs ana Ente oe XS 1SS mk Thee xen) Geinia natn Prosting parts nd foros 12 kg 10a) ‘poe 12g 2 1000 ‘ane to istalaton and connecion a0) ontpanel ae) Desir and pects re sujet to chang witont Notes on Chip Component Replacement + Never reuse a disconnected chip component. + Notice that the minus side of a tantalum capacitor may be damaged by heat. TABLE OF CONTENTS GENERAL Button Locations Setting the Clock Cassette Player Operation Radio Reception Other Functions Connections 2. DISASSEMBLY 24. Cover 2.2. Sub Panel Assy 2.3, Mechanism Deck Block 24, Main Board 3. MECHANICAL ADJUSTMENTS. 4, ELECTRICAL ADJUSTMENTS Deck Section ‘Tuner Section DIAGRAMS IC Pin Description 1 2. Printed Wiring Boards~Main Section: 3. Schematic Diagram—Main Section— 54, Printed Wiring Board —Panel Section (EXR-300)— 55, Schematic Diagram—Panel Section (EXR:300)— 56, Printed Wiring Board —Panel Section (XR-8500MK2)— 5.7. Schematic Diagram —Panel Section (XR-350MK2) 6. EXPLODED VIEWS 61. Chassis Section 62. Front Panel Section (EXR-300) 63, Front Panel Section (XR-3500MK2) 64, Mechanism Section (1) 65. Mechanism Section (2) 7. ELECTRICAL PARTS LIST 10 n u 16 19 23 34 35 36 3 38 39his section is extracted from = SECTION 1 EXR-300's instruction manual. GENERAL ea seme pop [saci] ati aac aoa ‘fypewowourvonng @ on Fd anasse) ayy Bunsafa @u0ung 340 Pmpanseqeunon FP =) B gem ¢ OL eo PesSboas = and assent ee ie if - speqhejd adel 0} Buluayst] ae oe wo suoye20] uoyngEB Gssere rer operations tacption “umn ora gud rane emg “ing a a a dg lh ones pansop (Ce) voune BOW S344 7 an onmuo seo ung many iy Soe a Ns Puen panep DES | suoners pazHOWAW ay BuInla>r0y Thee" ar pn on ane cy “opus kedsp aw sod won gn sid pond ose gD oq) id pousp ma ploy pu -uanng 2quinu sei an vo aus ‘xusim nok pa voneas ah aun. Z bea ay ny Oe aR peg pansop oT POPS | suoners pasiseg yesnevout 30g 999 SHA Em NON “Reidsip au} vo seodde ,ONOW. = ~Ayveuuouiout wong (Ges) 8 35804 -apow jeNeLON — JOO s| uondaroy 031015 WA JI ‘ou Jo} enna naW'¥RaNnL 8H Z ou a IR S53 ou 9S ony fan 2 pda wy dn sneha se Leg_] su peum a busca wopyins apn errs a So resco = ey en TA cal puea PNP AA RS Sng anewiny — Ajjesnewoyny suoneys 40} Buyypseas buoy — ev OR aR ORL pug pausep aA POPS | sneer — Aauanbasd ayy Sunsnipy Aq wi Buyuny‘soy ss sl ay dang a tea “wong (7S) ot Sujssoud any uoing Cz) ony S554 —— ee cid “fevdsip ue Wm canoe = "uensne senda 2 CPT) on mae ee ae eons ean 108 congas rome se oe) Bu lowpove mp9 108 “Kom, vou FEE) ws up apc aera eee sysuepereyy Sunsnipy ywouereydoy osng aoueuaqUeW ‘poor oppo aq pe se ‘auol daag ay) Bunn.” o aConnections CGoution Pati te pd toe cnins ros he Sener Connexions Precautions "Sham ge ee oaSpeaker ConnectioniConnexion des haut-pareurs Connection DiagramiSchéma de connexion Connection ExamplefExemple de ConnexionSECTION 2 DISASSEMBLY 2:2, SUB PANEL ASSYSECTION 3 MECHANICAL ADJUSTMENTS PRECAUTION 1, Wipe the following components with an absorbent cotton cloth moistened with aleohol before adjustment PB head Pinch roller Idler Rubber belt Capstan Demagnetize the PB head using a head demagnetizer Be careful not to use a magnetized screwdriver. After the adjustment is completed, lock the adjustment parts using serews. 5. Unless otherwise specified, make adjustments at the specified voltage (14.4V). Torque Measurement Mode Yoreve Mater wD oe RC oy 1i=tlgeem Back Tension (asi otBeene) FF, REW cane (core an 808 SECTION 4 ELECTRICAL ADJUSTMENTS. ‘See the adjustment location from on page 12 and 13 for the adjustment. DECK SECTION PB Head Azimuth Adjustment Procedure: 1. Put the set into the FWD PB mode, test tape Panto (okt, 1088) bai Ne our vie 2, Turn the serew and check the output peak value, Adjust the screw so that the peak value in channels L and R coincides within 2aB. Lou oak within 28 = Saae postion cot eet peak peak 3. Check the phase in the PB mode. test tape P-aAt00 (Goel, ~1048) LH 0K0 Ue our Sereon pation 2EE89 4. Repeat the above adjustment for the REV PB mode. Adjustment Location : PB head FWD | sustment ev J screws ioCapstan Motor Tape Speed Adju: Procedure: 1. Put the set into the FWD PB m fost tape ws-ea (Ghz, 048) 1040 Seki a istment ode. speed checker trequency counter fa TUNER SECTION] [0dB=1,.V Cautions during repair ‘When the front end is defective, replace it by a new one because its internal block is difficult to repair. FM SEEK Stop Adjustment Note: Be sure to perform this adjustment before “AM SEEK Stop Adjustment” Settin ‘TUNER button: FMI tine our FRE sina Specification: Constant speed eeerator ee Send ctor Frese contr | (a> inh =2010 16 23 si br Adjustment Location : adjustment OF Or iE ‘cl 11 Cera frequency: 97.94Hz (US, Canadian model) ‘98,0MHe (E med) Output level + 2248 (12.6.0) Mode mone Moduation Th, 22.5kHe devition (3036) gia voltae main {7P203 (Fm 50) lo beer] rpaos (sex) ———p9~ Procedure: 1, Short the jumper wire between TP204 and Q610 emitter (450). (ee page 13.) Adjust VRUUB so that the reading on the digital voltmeter changes point from low to high. 3, After adjustment is completed remove the jumper wire, Adjustment Location : See page 12 and 13.FM Noise Focus Adjustment AM SEEK Stop Adjustment Setting Setting: TUNER button: FMT ‘TUNER button: AM MRE signal centr dummy atanna on A terial orator tna roo [ZI ae oa i {aon ase | { i ~ wet : [Teor Bot 7 une our i Carr frequency: $7 MH (US Cenedian mee) a 980M (E moc) Cowen tequncy 600K (US, Canaan mode) Output evel: 6008 Cin) 99hte (€ mese) ae mono output vel 3808 44740) Modiiaton + Tats, 75kHe deviation (10036 Modlaon no modulation Procedure: digital 1. Tue the 97. 9MHe (US, Canadian model) or voltnater 88 0MHe (E mode. =a) ‘The then output level is supposing that (A) &B. 3. Adjust with the volume VR102 on TUI so that the output level is (A)—314B then signal generator input set to — 208. Adjustment Location: tuner unit (TUL) FM Stereo Separation Adjustment rain {7202 (AM SO) boars | rP208 (SEEK) <——Jo- Procedure: 1, Short the jumper wire between TP204 and Q610 emitter (45V). (ee page 13) Setting: 2, Adjust VRQO1 so thatthe reading on the digital voltmeter ‘TUNER button: FM I changes point from a | : i 3. After adjustment is completed remove the jumper wire. comer srtnna a i : 4 terminal a “Adjustment Location : tuner unit (TUL) Cad Faber [Adjustment Location tuner unit component sie) \ee pu noise ra seex ior FOCUS ADJ ‘STOP ADJ Care regen: 87 96He(S, Canaan ri C05 TOP AD Scouts (emoaed ovputte +: 7008 2m) Mose Sore Modioion an 18K 3875hKe devin (4596 Staak 387oKt ten 290 Oo dia: Hn, te Satin 0 Procedare: aa a vm orn reed ‘output channel —_ Ca ra 3 ° on ot | ads vats on Tu: (can see — — ~ vRio1 R201 stereo aw SEEK ee est | att your on TUL SEPARATION Sto 10 - = ADI L-CH Stereo separation: © R-CH Stereo separation: ©-O ‘The separations of both channels should be equal Specification: Separation more than 27B Adjustment Location : tuner nit (TUL) —12—Measurement Point Location : main board (conductor side) Short the Jumper wire on FM/AM SEEK STOP sdjustments, 1s LG 3 | | © ju ‘rp202 ‘amt 80)SECTION 5 DIAGRAMS. 5-1. IC PIN DESCRIPTION ‘*IC1_ LC7233N-9206 (System Control) Pin No. Pin Name vo in Description H XIN T_[ Connect to eryatalie5MHa) 2 =| Connect to GND. | 3 TEL IN T_[AtILLIN: Low input «_[___AMsD T_ | At with AM SD: High input 5 —EMsp | 1 [AtwithFMSD: High impot 6 ‘STEREO 1 | At STEREO: Low input ae MOTOR (© | Reel/eapstan motor control terminal. At MOTOR-ON High output el se 9 BEEP (0. | For piezoelectric buzzer output terminal 10 POWER ON = [Not used fale TLLON | 0 | At ACC-ON: High outputat ACC-OFF: Low output = 2 NR 1_| NORMAL/REVERSE input terminal [is | _FR/REW | _T [At TAPE: Highinput, at RADIO:Lowint SSCSCS~*d u TAPE IN 1_[ At TAPE IN: Low input 5 KI T_ | Diode matrix input (EXR-300 only) 16 Ko T_ | Diode matrix input 7 Te (© | Diode matrix output 18 TH = [Not used ama | 9 TO (0 [Diode matrix output (EXR-300 only) 2 VOL CE (0 _| Chip Enable output terminal to ELECTRONIC VOLUME IC (UCI50). 2 ‘VOL DI (© | Data output terminal to ELECTRONIC VOLUME IC GCH50. 2 VOL CL (0 _| Clock output terminal to ELECTRONIC VOLUME IG (1CA50), 2 _MUTEREQ | 1 [AtACCOFF: High immt =, al PANEL IN T_ | At Detachable IN : Low input,at Detachable OUT: High input 2 BAND KEY, T_[ At TUNERON Low input 26 RADIO 1_[ RADIO signal input terminal a MUTE [0 [Audio mute output terminal i a 28 = = [Not used [29 |_AMP MUTE © _| Power amplifier mate output terminal 30 ANT 0) oa acs eee T OTTO TTTTTTTTT [esteeas| eutiee = ‘Not used, 3637 | __KS—KSO © | Key matrix output _ | = —[Notwed SS —_| 9 ‘LCD DATA © | Data output terminal to LCD drive IC (IC900). 0 TCD CLK | [Clock ouput terminal v0 LCD drive 16 QCaN om LoD CE (©. [Chip Enable output terminal to LCD drive IC OCB00), a AM (© | ALAM: High output 8 MONO “0 [At Monaural: High output | 4 SEEK ie Sa un RE EEREEOOSTO REESE 5 MW/LW (© [At MW: High outputat LW: Low output 46 LOCAL/DX (0 | At STEREO LOCAL : High output, at STEREO DX or MONO DX: Low output rr [AL FM: High output at AM: Low ovtpet a8 TUNER ON _| at @-51 = = =a 52 CE | 1 | Chip Enable input terminal ae —14—Pin No. Pin Name 7] Pin Deseiption 58 KEY IN T_| Key matrix signal input terminal 54 IF IN 1 [FM/AM IF input terminal 55 ‘BU CHECK T_| Back-up voltage detection terminal 56 vbb — [Power supply terminal (+5V) 5 FM IN T_[ FM Tocal OSC inpat terminal 58 ‘AMIN T_| AM local OSC input terminal 58 GND = [GND 80 BO | Phase comparator output tenninal e TPF IN = [Connect to GND. @ LPF OUT —_ [Not used. = 88 = = [Not used = a XOUT © [Connect to crystal (@5MH) —15—EXR-300/XR-3500MK2 S E E ADDITIONAL 5-2. PRINTED WIRING BOARDS—MAIN SECTION— INFORNATION Meese |e ees ane en lo ny lo ko! iS} 42 3 44 45 46 ‘© Semiconductor Location Deum ania Ref. No. | Location | Ret. No. | Location (MAN BOARD] op [a2 [a |i oz [es fos |i2 os | H4 = f.5 | bo 0 jt2 as | Hao B 06 6 |Hs «faa | E10 vio [Hs foo es on jis fou |re oi [ts ja |re oi |i2 fas |re wi |c2 ja rs pee fiz fais, few 025 12 350 | Gs c pz [13 | gs51 | cs ps1 | ei | 500 | bs ps2 fea | gsor | D7 ee 350 | Hs | 9502 | Ds 0500 | os | 9503 | 7 p60 | es | 9508 | Ds Q 601 | Da 505 | D6 D veo2 |e: | 9506 | Ds oe ee oi Gi er) pes |o2 | 9507 | os = 8 i or 60a | 03 | a600 | £2 60s fo2 cor | 2 r eos |e2 | 602 | v2 peor |o4 | 603 | e2 peos | o4 | 60a | E2 E 50s | ES wr | ua | 608. | 3 16380 | #8 | Q607 | os aso |r7 610 | es tes00 | e7 gsi es a fiz <9 E model only F roa acer ©): £xR-300 only Note: ort extracts trom te components i Darts etracts rom the constr sie Darts mounted on the conductor sce 6 Pattern onthe se whieh is sean, DIRECTION Swrreny BOARO y & IMUTE SWITCH BOARD] a(S J Gee on 3.29 —16— —17- —18—5-3, SCHEMATIC DIAGRAM—MAIN SECTION— © Refer to page 32 for IC Block Diagrams. SEE [ees ‘ADDITIONAL TNEORVATION [eto EEE 2° Ho,.© Ye ge ke IMUTE_SWITCH BOARD) ey ‘Alleopactors are in Funes othervse noted. pF: uaF SOWY or lass ae not inlctod except for eatrolyis ad tantalum. [ilraistors ae in and 1/8 W or lees unless otherwicn poco EB} Snoatlammabi resistor BE} : B+ Line Power voltage i de 26.4V and fed with regulated de power supply trom RCC ane BATT terminal. Valtaze ie do wth resect to ground under no-signal (Setuned) conditions no mark: FM CaM < >a Voltages sre taken with a VOM (Input impedence 10M0). Voltage versions may be noted due to normal production tolerances. Signal path =D rrM > aM D ire 5 EXR-300/XR-3500MK2EXR-300/XR-3500MK2 5-4, PRINTED WIRING BOARD—PANEL SECTION (EXR-300)— 1 2 3 4 5 6 | 7 a) [SWITCH SUB BOARD] [SWITCH BOARD] os i Cc 3500 se02 TRE 2 ven even wanbose0 casos ‘# Semiconductor Location Ref. No. | Location D900*| B7 peor | os 902 | cs Note: _ : boos | 64 ‘© 0 = parts extracted from the component si po0e | c7 HEBD: Pattern on the side whicn Is seen to900_| Be ~23 ys5:5, SCHEMATIC DIAGRAM—PANEL SECTION (EXR-300)— a - 3 1 Allcapacitrs are ina unless otherwise noted oF: pF SOWY or ess are not inciatedexcapt for elactralytics and tantalum, © Ai resictrs are in Q and 1/4 W or les uneesetherwise 1 Power voltage s de 14.4V and fed with raguated de power 1+ Voltage is de with respect to ground under no signal (detuned) Voltages are taken with @ VOM (Input Impedance 10M0)- Volage variations may be noted due to normal production SOLS AD oe ISWITCH BOARD] : 7 = A ' B 1 = ar & 7 = = ot wi ' ess] nom | nso | nino | - : Not || \ . : Bie supply from ACC and BATT terminals. ; | tolerances, | | mem! F \ = [Sot BOARD] | as & as os i 4 so &/o— a | eo aralo Stl lta ld de de de dl | H ao oasae eo ai “te a] fel 2 ny —25— —26—EXR-300/XR-3500MK2 5-7, SCHEMATIC DIAGRAM—PANEL SECTION (XR-3500MK2)— 56, PRINTED WIRING BOARD—PANEL SECTION (XR-3500MK2)— ff 2 ss | | io 1 2 3 4 5 6 7 8 9 10 [SWITCH BOARD] .cea09 yuiB CRYSTAL PAY PANEL WOCOOQOQODOODODODOO EEEEE A (SWITCH BOAROT oo) 1 pms | pis | piso | P.ot0 soit $910 sale $909 ‘$908 $907 $906 $904 B) gow 6 5 4 3 2 TATA} [DSPL 1C900| 2.9 date Leb ORIVE on sola $913 $900 soIs $905 $902 S90! $903 ; [OFF] SENS TUNER/A MEW =| Es] SEL =| (LEVEL) (LEVEL) D MAIN BOARD (Pago 17) cNs0 (SEEK/ MANU) "Noten Schemati Diagrai © Allcapacitors are in unleesatharwice noted pF: uF SOWY ‘orless arena accated except for electroytes and tantalum. IM resistors are in (and 1/4 W of less uniags otherwise specie. ¢ Semiconductor Location —27— baa |r peo pee | G10 © Eimmm! Patten en to ae nies on toor_[es =e ~29 TIE): BY Line Power voltage is de 14.4V and fed with rogulated de power supoly trom ACC and BATT terminals Voltage sce with respect to ground under no-signal (detuned) constons omar: FM Voltages are taken with 2 YOM (input Impedence 10Mn). Voltage varstions may be noted cue to normal production tolerances, age 21) Ker IN LaNP 6D ow rey#1C Block Diagrams 1c450 L¢75383ED s § ® se © ww On oo" vom pee 1500 av@ aw HA13153 wre @ —33— fielded te Dae FRSECTION 6 EXPLODED VIEWS mE: (© The mechanical parts with no reference © -AK and -X nean standardized parts, so @ Unrdvare (¥ mark) List and accessories ‘umber In the exploded views are not ‘thay my hare sove difference from the and packing aterials are given in the supplied. original exe. last of this parts list fo Ttons marked "s" are ot stosied since (© Color Indication of Appearance Parts ‘hay are seldow required for routine service. Exatole Some delay shold be anticipated OE, BALANCE (HITE... (RED) ven ordering these ttens. 1 Parts Color Cabinet's Color 6-1, CHASSIS SECTION Hef.No. Part Mo, Description ema fef.to. Part No, Description omar +1 922-517-a1 COVER 1 S--SHI-21 SOREN CHA) 2 $88-820-01 PANEL, 98 +L $909-080-01 PLATE (Look 5 S35 BH-1 LOCK ASST S12 360-48H-1 CRSSIS AS 4-82-01 DOOR, CASSETTE 212 $-935002-01 SINK HEAT 5 S-S7T-R92-01 SPRIW. (0 DHE, TORST:N M4 1716-207-14 CORD (RTH comNECTOR) 5 S-576-4B4-1 SOREW(PTT 2,68), cROIAD POENT 15 824-507-08 BRACKET 0) +7 h-3094-036-A HAIN BOMD, COPLETE (US, Canadian) $16 -3i1-250-08 BRACHET (10) $7 RS2-121-A WAIN BORED, COMPLETE. 2) SOL 1-502-882-11 FUSE GLADE TWPE) (AITO FUSE) 158 +8 yagz-su2-01 TRSULATIR TUL 1-699-906-11 TUNER UNIT +9 9-06-088-01 PLATE, Lock —34—62, FRONT PANEL SECTION (EXR-300) ot supplied (SWITCH boar) (SWITCH SUB boars) 204 Fef.to, Part No. Description Fear 201 $-025-996-01 BUTOK GELEASE) 22 H-S75-372-01 SPRING GIELEASE) ana $-925-997-01 BUTTON) ou $-906-935-01 BUTTON () 20s ¥-820-50-01 BUTTON JECT) 208 $-922-519-01 SPRING (JECT, COMPRESSION am) 3-922-506-01 BITTON GF) 20 3-022-507-01 BUTOK (REN) 208 $-922-516-01 SPRING (/R), COMPRESSION 210 3-926-832-01 BITTON CTLRER) 211 3-826-991-01 BUTTON (OER) 212 $-839-01601 PAUL, FRONT —35— = Pry eft 210 na 25 ne oa sae one sn +21 mm Part Ne, Description nar 4-825-086-D1 BUTTON (SEL) 1 428-890-01 BUTTON (oD) ‘5-H25-829-01 BUTTON (SENS) S-422-522-D1 PLATE Lon), GROND ‘5 A01-018-01 REFLECTOR 3-822-509-01 PATE (Lon), LIOHE GUIDE S-334-819-01 PSULATOR 5-427-458-D1 PLATE GUTTON), LiGT GUIDE {-872-520-D1 PLATE (6/8), GORD ‘-494-065-D1 PANEL, FART BACK Loos s-aot-228-11 DISPLAY PANEL, LIQUID CRYSTALLen800 not supplied (SWITOH bears) Descripticn Remark Fof.No, Part No, Deserlaton enark SL $-922-508-01 BUTTON (RELEASE) SL $-922-808-01 BUTTON (OF) 52 ¥-375-J70-DL SPRING GELEASE) 2 $-922-501-01 BUTTON (1-8) 58 $-022-502-01 BION (SEL) +62 $92-510-01 PLATE (BITTON, LIGHT GUIDE Sh $-922-505-01 BUTTON (JECT) +64 S9ee-5e2-01 PLATE (0), GhOmND 55 $-922-519-01 SPRING (EJECT, COMPRESSION +68 §-90¢816-01 REFLECTOR 5 $-922-506-01 BITTON GF) + 66 $-922-500-01 PLATE (Lo), LIGHT AUTRE ST $-020-516-01 SPRING Gm), COMPRESSION ST $-994-86-01 PANEL, FRONT BACK 58 ¥-622-507-01 BUTTON GY) 58 Saerses-al PLATE G5), cD 5B ¥-422-503-01 BUTTON (SEAS) 88 $-99¢-810-01 TASULATOR § 0s-010-01 PML, FRONT Loweno 1-801-226-11 DISPLAY PAL, LIQUID CRYSTAL, —36—6-4, MECHANISM SECTION (1) (MG-36826-32) 126 7 12535 124 123 127 131 1 — 121 \ veya pope 121 | not supplied a Bef.to, Part Yo, Description omic Tsf.Yo, Part No, Description emaek S101 S-a7e-14e-01 LeveR ), EseoT 127 3-992-855-01 SPRING (| m2 3-392-060-01 SPaING 128 3-378-14-11 ARK), aovusTOR 03 3-392-851-01 SPRING ea S-t0z-aBi-i2 GUIDE, TAPE + 10¢ $-382-021-01 LOOK ASS, EJECT AM 50 3-377-908-02 LINK 00, anusroR M05 ¥-300-972-01 OER THE 11 8-347-857-01 SPRING (P) 105 3-302-059-01 SRI 182 $-515-377-01 ABM (®) ASSY, PINCH 107 3-392-869-01 LING, RETURN 13) $-3n2-94-01 SPRING + 108 9-392-919-01 ARM ASS, FR SELECTION +1M 13Te145-01 LEVER (9, FF + 109 $-3u2-22-01 PLATE, CENTER #135 4-979-146-01 LEVER (9, 110 $-392-98-01 SPRING) +136 $-302-895-01 ARM Lock 111 9-510-15-00 POLY-WASHER (DIA. 1.2) 1st $-392-917-01 SPRING 112 9-992-945-01 ROLLER (8), LP +138 $°372-242-01 BRACKET ASsY (2), LEVER 119 9992-94-01 ROLLER (8), LP S13 5-392-03-01 LEVER), CHANGE 114 4-99290-01 CHUSSIS, SHITCH (DIRECTION SwITEN Boa) 140 3-302-89%-01 ROLLER, PROGR M5 5-902-958-01 SPRING (®) 141 a82-a50-01 SPRING 216 1-075-278-01 AW (®)ASSY, PING Maa s-372-240-01 Ling (, SHLECTOR sun -bos-ra2-11 Sea G2) M43 -392-452-01 SPRING Mb H-372-246-01 AOL 00, MOTE S44 -302-ab2-01 SPRING 0) -397-€27-01 COLLAR, HITE A +5 5370-19101 HUTTON, ew 520 3-377-908-01 SHIM OO, ADSUSTOR +5 5370-14001 TON, EJECT 22) S-315-378-0 SoR, AZIMUTH 17 areua-a1 aTTON FF +122 5-382-075-05 PLATE ASSY (9), HEAD |e ais-es-o1 aunaaR’ 09, casserTe B23 3-362-956-01 SPRING) 148 9-975-38-01 HOLDER 0X), CASSETTE +12 $-392-090-01 FETAINER, SPRING FTO. 1-540-717-11 HEAD, MAGETIC @Laraxce) 125 5-302-045-01 HOLLER, FF STO 1-692-802-11 SWITCR, SLIDE (IRECTLON) 125 $-616-387-00 POLY-SLIDER (DIA. 2.6) -37—6-5. MECHANISM SECTION (2) (MG-36S26-32) ros 176. 7 ILS 78 Ron 153 ot supotd ma’, S154 tf Vag % ot supped Rf. No, Part, Description ear Tef.to, Part to, Tesrlotion eae 151 $875-37-00 POLY-SLIDER (1A 1.6) 17) 4-92-006-01 AU ASS, TU GEAR 152 $-976-105-01 SPINDLE ASS), EEL 1M 5318-09-11 SCREW (B78), TAPING 153 §-975-380-01 OM ASN, DeTECTION 195 4-am2-00-01 GEAR FULLY 154 1-270-510-01 SPRING, BACK TENSION 176 -210-200-01 SCREW O70), TAPPING 165 40N2-46-08 UAE, EJECT MmoK 171 $S00-88-00 RING OD, 155 -280-959-01 SPRING 115 $-701-#57-11FOLY-SLIDER 1st $082-905-02 TOT +119 5575-381-01 ROT ASSY 0), 158 4382-90-01 GEAR, DETECTION 1a) 5-302961-01 SHINE 158 $-3H7-912-08 ONECTOR ASH, 11P 181 5-316-204-91SCREW 74), TAPPING 16) 1182-90-08 SPaING 82 5575-76-01 MIE (5) OTE SWITCH BoA) 1 382-997-oF RAR, SELECTOR 1s S15 a15-02 BELT), iB 12 -982-94-01 GOLLAR SELECTOR GAR) 5-392-895-12 FLIMIEEL AST (68) 16). 4-275-190-01 SPRING GEARLOG At S02-225-41 AM UA) ISS, EA 1641-382 900-02 Am EAR Lock S92-2090-01 ADL FF 165 5-182-96-01 a SBR 392-9001 AM (8, Ba 15 4-382-15-01 GAR, OLE 86 9242-90-08 PULLEY, Ine 167 5-570-815-00 POLE-MSIER GUA L.2) | + 16s scs0e-en-nsoeEW 8) 1s -382-95-01 GAR 49) $982-97-01 BELT, MAIN eo 3-362-09-01 GAR @) +n 3392-819<01 PLE, TOR 1M) 5382-976-0L BASE ASS, REEL amon ¥-334-496-1 MTOR ASSY (EEL /caRsTaD umn s-ae2-o7e-o1 ave, eevease sm. -emp-06-11 STOR LEAF OBE) ia 5382-26-02 LIME. ASSY oF S703. 188K-H0-21 SHITE FORER (TAPE DET) —38—ADDITIONAL, INFORMATION SEE wore: © bus to standardization, replacaments in the parts list nay be different from the parts specified in the diagrans or the ‘conornents used 00 the set. © 0 and -K mean standardized parts, so they may bare sone difference from the SECTION 7 ELECTRICAL PARTS LIST © Ttens marked “6 are not stocked since they are seldon required for routine service Sone delay should be anticipated sen ordering these tte. © sexrconoucraas In each case, u:st, for example MAIN original coe. whee aa. UPR PA nesisivis| APB APB. PE APC. PD uF AIL resistors are in obs. © cpacrTos NETAL:Wotal-filn resistor Wi: ae ETAL OKIDE: etal oxide-fila resistor, @ OILS non flammable vi all Tofte, Part Mo. Description ona Aef.to, Part o. Description ewok + --3084-098-A MAIN BOARD, COMPLETE (US Canadian) 880 1-163-005-11 CERMWTC CHP 470 Ate + 308LRIA NATH BOARD, COMPLETE (E) HSL 1-163-007-11 CERINTC CHIP mE tom teeseneseseeseceree cis. 1-26-1541 ELECT Me mL HS 1-164-292-11 CERDITG CHIP 0.0108 Sov + 5-901-260-00 aRACRET (1D) vse 1-16e-202-11 CHRMWIC CHP 0. 01uF sv cass 1-126-15¢11 ELECT em CHEE 1-163-007-11 CERBMTC CHIP GaORE 10K cL L-e-s0z-00 cEnMtc GHP zara cist 1-igt-22s-00 eLecT mM my ce -163-102-00 CERNWTC GHP 2aPF SKS iS 1-124-5e-00 ELECT oor 20k C3 L-16L-ObeIL CERMWIC CHP OLtuF me 25 CISL 1-L6-O0e-IL CERMWIC CHP OLtuF Nog 2 4 11265800 ELaCT 100uF meV ¢S © -16-077-00 CERMWIC CHP OTM M25 casa 1-124-229-00 ELECT Mom Ww CASH 1-163-245-11 CERWNC CHP aTFE kW (7 1ss-ang-t1 Cente GHP a.osTuF mk 250 OHSS 1-128-054-11 ELECT re kA [8 1-183-205-00 CERAMIC CHIP LONIUF 5 SOY CASE L-16(-I6I-11 CERANIG CHIP O.002DuF 10% 100 iz 1-184-232-11 CERMMC CHIP 0. DMF sv C458 1-163-023-00 CERAVIC CHIP OLOISU StS 1a 1-130-183-00 LAR Dow BWV cud 1128-05-11 eect mF mkv cas21-120-201-11 ELECT 1 a sv 464 1-163-240-11 CERAMIC CHP TPE SV cis 1-124-sas-nt elect wr kav C465 -ze-05¢-11 ELECT me KW ci? 1-169-008-11 cRMMG CHIP o.olur tok sav | CABG A-H6H-L61-11 ceRMNC CHM Conga R100 C18 1-183-988-11 CERAMIC CHIP 0.0300 08257 C469 1-169-029-00 CERAMIC CHIP OLOLSuP kV C18 1-164-182-11 CERMIC CHIP 0. 00204F 10807 az 1-124-580-11 FLECT ahe BY canna 1-126-90-11 ELECT a mms ©231-165-052-00 GERMIC CHIP O.0ubot 10 co00-503, © 1-126-301-11 ELECT a mms 021-163-0801 CERAMIC CHIP O03 tea sod 1-126-157-11 FLEET ine me 18y (48, canadian) C805 T-163-24-11 CHRBWIC CHP APF 5 C24 1-163-062-00 CERAWIC CHIP O.01uF 10k SIV 5-508 © 1-163-009-11 CERWNC CHIP O.onLuF 10 SOV C24 L-163-080-1 cERWIC CHIP oL03F 108280 (S. canadian) csi 1-126-157-1 eLeCT tour a8 cas L-NS-2sI-11 cERMAC CHP s00RF =k SIV C823 1-169-05-11 CERWMIG CHIP <70RF 10K Sv 52 1-163-005-11 CERAMIC CHIP a70RF = 10k SN (25 -ss-197-00 cERMWTC GHP 470 SS 505 1-6-187-11 ELECT iF mk BY (et i2eseeo0 ELECT Nour 2k TY sas -tat-2eo-0n ELECT Sef kav C0 T-165-860-11 CERIIC CHIP 0.03048 UR 25 C31 T-183-000-1L CERIMIG CHIP Ozu 25 C527 1-104-780-11 CERAMIC CHP GLO4TuP 1k SV cae T-124-S00-it ELECT ek AY CHOL 1-16-0081! CERANIC CHP oO. Iu kV C802 1-164-004-11 CERAMIC CHP ota =k 25 C3) 1-184-006-11 CERAMIC CHIP tuk a0 57 03 1-136-105-00 FILK Ome Col T-16I-037-1L CERIIC CHIP O.22uF 10K 257 cane 1-126-890-11 ELECT S00MF 20K 18 35 1-160-097-11 create uIP hozmur tok sy | cab 1-104-257-00 FLECT 2 my BOY og 1-125-701-1 GAPAGITOR 0.047 sv cor nam-54-11 ect 2ue I 908 1-124-584-00 BLECT tor my 1aV ~—39SEE wDTONL, MAIN INFORMATION Nef No, Part Na, Description esa Refo, Part Na Description ena elo 1-126-157-15 LECT te mY ioe 8718-891-58 DIODE 1SSISNI-T7 (BIL 1-185-057-11 CEMAMIC CHIP CODA Ie SV cel 1-26-5800 ELECT ior mY cei) 1-126-187-11 ELECT ie ST C614 1-169-097-1 CERAMIC CHIP 0.02zuf 10k 25 | FOOL I-SMI-SRI-1L FUSE GLADE TVPE) (AUTO FUSE) 154 HIS 1-196-165-00 FILM rn | C816 1-128-13¢-11 LEC 002k BV HIT 1-163-000-11 CERANC CHIP 0.0010 10K Hex 6-789-385-10 10 LeresaN-ann6 C618 1-163-097-11 CERMUC CHIP O.02euF UR 250 1350. 8-759-904-46 IC BAASeOF oI 1-126-201-11 fLect ie am 5 aso 8-789-s00-62 10 LcS389eD sod 8-759-968-42 10 HAISIES| oan 1-126-157-11 ELECT imp mma e2i 1-164-005-11 CERMNC CHIP 0. 470F av < sate > Ui eato-st3-11 moueron zat U4 L-alg-3-11 IRQUoTOR 2a WOE 1-764-425-11 ACK (TEND 15 1-408-405-00 nOUrTOR 4. Tull (NGO 1-774-698-1E JACK PIN 2P (LINE UT) Ve iealo-st-11 meron zal got 1-11-888-11 COLL, CHE < comecror > «cTaysistoR > + cuG02 1-506-993-11 PIK, COAMBCTOR (PC BOARD) 11P (X604 1-774-701-11 PIN, CONBCTOR 18P a1 -729-201-01 masisTOR oTCL4sER H60S.1-764-422-11 PLUG, CORECTOR 127 @ — 6-729-801-01 TRMSISTOR vTCTeAEE @ —#-729-901-D1 TRNSISTOR OTCLEAK < DIo0e > OG s1es-20z-89 TamsIsTOR oTCLIATK cw b-eg-s01-01 TRANSISTOR DTCLAAEK DL 8719-08-82 DIODE 185355 (E) D2 §-719-08-33 DIODE 1SS1807-77 | ge aze-t20-28 raison zsctez8-sLs Dl §-719-99-35 DIODE 1SS1307-77 (10 8-729-20-28 TaANSISTOR ascxeza-L5.6 DE §-719-421-54 DIONE MIZI-8. 28 U1 6725-01-37 TaaNsisTo® 2sq03HK-g DE &-719-921-54 DIOUE MIZI-6.28, x2 &-720-01-o0 TeansisTORDTCIZsEK Us 6 720-2n6-22 TRANSISTOR 29uN62-£ DIO &-719-921-54 DIODE MTBI-6. 28: DIL &-719-021-5¢ love wTHI-E. 28 id &-729-901-00 TRaNsIsTORoTciz4ex Diz a-7i9-921-54 DIODE MTBI-E. 28 XS &-729-901-00 TRANSISTOR UTCIZAEK Did &-719-921-54 DIODE WTZI-E. 28 eso 5-729-205-84 THANSISTOR 280428-0 DIS &-719-G01-39 DIODE 1SSI30T-77 (EX-3H0) ast 8-729-00-58 TRANSISTOR UTCHIEEK Gon 6-729-420-21 TRANSISTOR oTCsLeTAENE ek &-719-92L-S4 DIODE MTBI-6. 28: bes a-T19-Q21-5¢ DIODE MTZI-E. 28, eon 8-729-s0-21 TRansIsTOR oTCsIeTARNE Des 8-719-921-54 DIODE MILI-6. 28 soe §-729-00-21 TeansIsTOR DIcsteTaNE D5] a-719-901-35 Dlobe ISSIRST-77 Gos 8-723-00-21 TRaNSISTOROTCsTETARNE B52 &-719-991-39 DIODE IS9138T-77 (60d 5-729-90-51 TRANSISTOR TAIT (605 §-729-901-0 TANSISTOR TCIzAEK sea9-200 ayaa @o0b 8-729-216-22 TRANSISTOR 2sA162-6 600 9-719-048-38 DIODE sNs4neTU GOT 8-729-901-06 TRNSISTOR DTALAAEK got $-719-991-39 DIODE 158133t-77 woo | 8-720-205-87 TNSISTOR2Sc368-Y 02 9-718-034-49 DIODE MMaOSE-H(QD) eal 8-729-20-15 TRansisTOR 2502012 ene §-720-216-22 TUSISTOR 2562-6 eas @-719-110-14 DIODE aoa 1ES-83 pe0¢ #-719-891-98 DIODE IS8133T-77 wus 6-729-901-7 TRANSISTOR 28M098K-4 gOS 8-718-884-80 DIODE 1199-200 6 §-729-90-53 TRUSISTOR DTCLIAEK eas 8-719-981-33 plone 1581331-77 tS 8-729-205-94 TSISTOR 28A1428-0 BOY 6-719-921-85 DIODE. MIDST. 58 Wl 8-729-216-22 TRNSISTOR 25A162-6 (ou 8-728-40-99 TRMSISTORDICLEATK aeADDITIONAL SEE inroeanoy MAIN of.Ne, Part No, Description emake Fef.No. Part Mo, Description Fexare 610 8729-90-06 TRNSISTOR DTALAAK wiz 1-247-878-11 caaton 1108 HLL §-720-120-26 TRNS:STOR 28162-1816 iD 1-247-370-11 caRBOR 1008 is 1-247-867-11 CARBON ik « ResisTOR > Io 1-216-097-00 METAL CHIP 100K aM 1-216-085-00 METAL GHP 3 Re F-R16-040-11 METAL GLAZE Ke 1/108 ky 1-247-096-00 cara ak 5/48 rz 1-216-067-00 WETAL CHIP 5.6K 3x oa Are 1-216-065-00 METAL CHIP 4.7K 5% 4-247-879-11 cAON ook saa RD 1-247-855-11 cAROON oe 5x7 Ara 1-216-077-00 WETAL CHIP 15K 9 1/A0H CE) ma 1-20-857-1caRaON e/a RI) 1-216-085-00 METAL CHIP. TK 5% 1/108 Ss, Canadian) pe Fra 1-216-07-00 METAL CHIP 15K 81/108 () 1-249-417-11 caBON oe RIS 1-240-417-11 CARBON 1 a uo 1-216-061-00 METAL CHIP 3.3K 1/108 RIG 1-247-078-11 caRaon ook S18 BL 1-216-061-00 METAL CHIP 3.3K B/N Ri 1-247-076-11 caRBON 100K st 1/0 a2 1-216-075-00 METAL CHIP 12K 51/108 ig 1-216-049-11 METAL GLAZE 1K I/O S,Canadian) a2 1-216-077-00 METAL CHP 35K 81/108) BIg 1-216-040-11 METAL LATE IK R/O Hw) 1-216-081-00 METAL CHT 22K 51/108 ao-23 1-249-417-1 caRBON mo ye Rea 1-207-869-11 cabo mye m4 1-P16-048-11 METAL GLAZE 1K 51/108 1a 1-216-295-00 GONCTOR CTP cou) us 1-216-079-00 ETAL CHIP 10K 521/108 Resp 1-249-418-41 CAREO 1a Rb 1-216-075-00 METAL CHIP 10K 1/10 HOSE 1-216-073-00 METAL CHP KS 1/108 653 1-218-088-00 METAL CHIP 47K 5K 1/8 pare 1-216-D49-1L METL LATE 1K 1/10 ROG 1-216-164-0 METAL GLADE 99H mod 1-248-411-11 cRBon mo a 4osS 1-216-077-00 METAL CHIP 15K 51/108 RSL 1-208-606-1L METAL GLAZE 10K I/1O HOSS 1-216-115-00 METAL CHIP soak 1/100 az 1-240-017-11 cnaon «om oe BST 1-20-855-11 CMBR wk Re) 1-216-196-00 METAL CHIP KSA O58 1-247-855-11 CARBO WOK sar Ro 1-216-198-00 METAL CHIP KW ogo 1-216-025-00 METAL CHIP 100/108 Ris-28 OAD 1-216-115-00 METAL CHIP 580K 51/108 1-249-417-11 cARoOH kK ye GGL 1-216-077-00 METAL CHIP ISK 5K LAR oe 1-216-113-00 METAL cue 470K 9/10 nom 1-216-015-00 METAL CHIP 391/108 a) 1-P16-025-00 TAL CHIP 1005 I/O OHS L-216-030-t0 METAL CHIP 47K 51/108 aL 1-247-878-11 caRBoH 100K sx ae 480 1-216-150-0 METAL GLADE 10/8 Riz 1-216-075-00 METAL CHIP LK 1/108 MSL 1-216-09-00 METAL CHIP 300K S1/108 Rid 1-216-075-00 TAL CHIP 12K KAO M52 1-216-097-00 METAL CHIP 00K 51/108 BAS 1-206-079-00 WEL CHIP 10K AVION 00-513 Rab 1-P16-068-11 METAL LAME 8k 5 I/O 1-216-079-00 METAL GHP 1K 51/108 HAS 1-216-001-00 MET CHIP 10 AAO ot-506 T-216-000-11 METAL GLAZE 1K 1/108 Red 1-216-090-00 METAL CHIP SK 91/10 Rel 1-216-090-00 ETAL CHIP SIKH ott 1-216-198-00 METAL CHIP 3K 1/8 Rd 1-216-D49-11 METL LATE KIO 08-511 HSS 1-216-061-00 WTAL CHIP 3.3K 1/10 1-216-224-00 METAL GLADE 2K S&L HOt 1-216-198-00 METAL HHP KW Bsie-sI5 1-206-077-00 METAL GMP 15K 51/108 As? 1-216-057-00 METAL CHIP 2k 9% 1/108 st6-518 358 1-216-075-00 METAL CHIP 10K 51/108 1-216-129-00 METAL CHIP 2.2K S/H sd 1-216-057-00 METAL CHIP 2.2K 51/108 SSR 1-216-073-00 METAL CHIP 10K 5 1/1OW HB 1-216-073-00 METAL CHIP 10K 51/108 ReL1-247-€76-11 caRBON 00K 5/08 R522 1-216-073-00 METAL CHIP 0K 51/108 HSML 1-216-057-00 METAL GULP 2.2K 51/108 aeONAL, SEE inhae \TION MAIN | | SWITCH Aef.to, Part Yo. Description ewok TefNo, Part Ra, Description emake S33 1-216-254-00 METAL GLAZE 220K 91/08 < o1008 > W5i41-216-075-00 WET CHIP 10K 5A 43595 | 1-216-071-00 WETAL CHIP ak I/O soo 8-718-877-09 DIODE OPS. 8B SIG 1-216-285-00 cowucroR CHIP 0) SOL 4-718-105-88 DIODE DE. EBD SOT 1-216-285-00 COUUCTOR CHL? en) Deue 8-719-105-88 DIODE AOE. EBL ons &-719-105-99 DIODE m6. aL ooo 1-216-079-00 METAL CNP 10K 51/108 DSO 8-719-889-62 DIODE 188955, BOL 1-249-426-11 coRBOH BK 5/8 itz 1-216-08-00 METAL CHIP 22K I/O 3 1-207-607-11 caRBOH 100 1/8 Ho04 1-216-D4I-IL ETAL LAME «701/108 esoa9-788-341-77 10 Leseeae iOS | 1-206-979-11 METAL OKIDE «2.2 oF < suNPER aESESTOR > G05 1-216-D8-00 METAL CUP 22K 91/108 oT 1-207-095-11 cRBOW 1sk a JROUO 1-216-286-00 CONDUCTOR. OHTP (aais) Oe 1-216-065-00 METAL CHIP 7K 81/108 SJRWDL 1-216-295-00 CONDUCTOR CTP (@o12) ga-3s00D) HOD 1-216-079-00 ETAL CHIP 10K 51/108 SRWL_ 1-216-296-a0 coNDUCTOR CAP (Ga16) (e300) ‘sanz-204 oD 1-247-035-11 caRaoy 15k sta 1-216-296-20 coaoUCTOR CHP as) GIL 1-206-957-00 METAL GKIDE 47 SWF Jna0s ¥-216-296-00 eoADUCTOR CaP (9216) (ex-300) GIS 1-216-080-00 MTAL CHIP 47K 51/108 GIA 1-206-097-00 METAL CHIP 100K 5% 1/108 Jang 1-216-296-00 coaDUCTOR CaP as) GIS 1-216-08L-00 ETAL CHIP 22K 581/108 ‘RWW? 1-216-298-00 CORDUCTOR AP (ais) Jke08 1-216-285-00 cmRDUCTON CAP aoi2) ex-300) GIG 1-216-290-00 TM. LATE 2K e/a skaoa 1-216-296-00 coADUCTOR CaP (G216)_o-350000) RIB 1-206-057-00 METAL CHIP 2.2K Sk 1/108 shang 1-216-286-00 emDUCTOR CaP a8) BIS 1-247-038-11caRaoN me a Jna10_ 1-216-286-00 eOIDUCTOR CALE as) Tuer > ‘OL-a5 $-216-296-00 OOMUCTOR CHP (921s) (ext-200) NL 1-690-996-11 TER UNIT ROIS. 1-215-295-00 CONDUCTOR CP ore) (e300) ‘rat7-a19 < viper > 1-216-295-0 OOMUCTOR HP (9216) exn-300) JRsp21-216-285-00 CONDUCTOR CHIP (@216) 0-300) XI 1-567-719-1L VIBRATOR, CRISTAL (4.582) seovesseavorsovorersvontanseneaseessenseratanensegegeneey swrTea OAR Leogoo 1-o1-228-11 DISPLAY PAL, LIGUID CRYSTAL «Pivot Lane > + Saee-s0a-a1 PLATE co), Laci GUIDE + ¥9n2-520-01 PLATE cen), GaDUND ig00 1-517-894-11 LAW, PlLor + Fomeaia-or auctor PLOOL -517-H30-11 LAW, PILoT + FON-819-01 TSULATOR long. 1-517-836-11 LAW, PILOT L903 1-517-880-11 LAW, PILOT 90k 1-160-007-11 CemMuc CuI? suoPr ks 002 1-162-637-11 CERINC CHIP 0. 470E 16v HsO1 1-216-081-00 METAL CHIP SBR 5k 1/8 HOS 1-163-005-11 CERAMIC GIP 470k _—sV ROOD 1-216-113-00 METAL CHIP GTO 5K 1/108 a0 1-162-637-11 CERAMIC CHIP. 0. 470F 18v an 1-216-202-00 METAL GLANE 5K 1 HOS 1-162-637-11 CERMMC CHIP 0. A7UF 16 04 1-216-296-00 CONDUCTOR. cP (cate) (Exn-200) MOS 1-216-21-00 METAL GLAZE 2.6K 9% 1 «consecTon > ROG 1-216-21-00 METAL GLADE 3.6K L/W cva08 1-764-429-11 PIN, cOMMECTOR 127 ROOT 1-216-208-00 METAL GLAZE 2.7K 31 -3500mc) —42—SWITCH | | SWITCH SUB Fef.No. Fart No. Dascristion mark Fef.No, Part Yo, Description Fema HO08 1-216-209-00 METAL GLAZE LK SH 1 usceLLaneous ‘oe s500M2) retenteeeees O09 1-216-296-00 CONETOR CHIP (e218) (s-300) Rn0-812 M4 4-716-207-18 coRD (HTH coANECTOR) T-216-049-1L METAL LATE 1K 81/108 wor 1-502-982-11 FUSE (BLADE TYPE) (ato FUSE) 154 (en-200) WIL 1-54-707-11 HEAD, AAGIETIC PLAYEACK) ROIS 1-216-286-00 covoveroR cul? aa Wrox ¥-3964-496-1 MOTOR ASSY (REEL/CAFSTAN) one as00m2) STO 1-692-502-11 SWSTCH, SLIDE (TRECTION) «< smite > S702 1-692-005-11 SWITCH LEAP QTE) S703 1-554-790-21 SWITCH, PORER (TAPE DET) S000 1-572-T04-21 SRTCHL HEY BOARD CTUNER/A YEW) srsenerecneeenseveuonsonegnegsenevayenanenneggegneneonntes SHO 1-572-704-21 SRITCR HEY BOARD (SEL) S802 1-572-706-21 SMITH HEY BOARD (+ CEVELD) AGCESSORIES & PACKING WATERTLS SWO3 1-572-T04-21 SHIH, HEY BOWED (- (LEVEL)) sevsngnnnnsevanunnsnsgnngnenes SHO4 1-572-106-21 SHITCK HEY BOARD (SPL) S-810-725-51 MNWAL, TASTADCTION (ENGLISH) SWS 1-572-704-21 SHIH, HEY BOARD (- (SEEK/MND)) (o-s5000K2) SHOE 1-572-T4-21 SRITOR REY BOARD (1). EXR-300) 3810-7256 AMMIAL, TASTRUCTION RENE SHOE 1-572-T04-21 SWITCH REY 30RD (1/ATA) 18-3500) (08-3500H2:Conodian) SW? 1-572-14-21 SWITCH, REY SoKRD (2) Of-3800M) 3-810-726-51 MAMUAL, INSTRUCTION TNSTALL S808 1-572-T06-21 SAITOH REY BOARD (3) Ok s500m) ENGLISH FRENCH). f-950002) 3-810-729-1L MMWAL, INSTADCTION ENGLISH) A300) Sw09 1-572-104-21 SWITCH MEY BOARD (4) 3-810-729-21 AANUAL, INSTADCTION (RENCH) SHO 1-572-T04-21 SAITOH, REY BONED (6) iR-ss00H) (EX-900: Canadian) SILL 1-572-704-21 SWITCH, REY BORD (LUD) (¥8-150082) SUZ 1-572-106-21 SAITOH HEY BOARD ()_ox-ss00N) 9-810-790-11 MMHAL, IASEAUCTION, INSTALL SHI 1-S72-T06-21 SHITOK, REY SOME (SENS) (§-35008) (ENGLISH FRENOAD_(EXR-30) A-3987-882-9 CASE ASS SHIM 1-572-104-21 SHITOH, REY BOARD (FF) sssssssonscnuansnsansgosotonsvevenstsgssgesansnsnsesenees SUIS 1-572-704-21 SHITCH, REY BOMID (+ (SEEKANAN)) so20 oat 107 108 scr ste smo on saz sua HITCH SUB BOARD CEXR-SO0) < JINPER RESISTOR > 1-216-206-00 coUCTOR, CHIP 1-216-206-00 cowucTOR, cP (6218) (exR-30) «RESISTOR > 1-216-208-00 METAL LEK RW (exn-200) 1-216-203-00 WET, LATE LK SE 1/OW (exn-200) « sere > 1-972-T0421 SWITCH KEY BOARD (2) (EXH-800) 1-572-704-21 SWITCH REY BOARD (3) (EXG-300) 1-572-T04-21 SWITOR HEY BOARD (6) (ENR-200) 4-522-104-21 SALTER KEY BDAED (LOUD) (EXE-300) 4$-572-704-21 SHTICK KEY BOARD (6) (EX-300) 1-572-704-21 SWITOR, REY BOARD (SENS) (E¥R-300) weversens | (2218) exR-s00) a HARDWARE LIST 17-685-106-1 SCREW +P 2k10 TPE2 NOW-SLIT 1-621-72-10 SCREW 6B 284 1-621-710-K SCREW +PTT 2. 6X8 (3) 7601-75-08 SCHEW +P 2,63 7-627-950-48 SURE, PRECISION +P 241 THAD1-255-15 SCRE +P 248 T-421-255-20 SCRE +P 244 T-621-255-25 SHEN PTT 2M (8) T621-555-10 SOREN +k 243 THERL-591-00 SOREN =K 244 T626-102-0 STOP RING 1.5, TOPE -€ T-E2(-106-04 STOP RING 2.0, TOPE -E 626-1801 RN, RETAINING 2.5 T-621-779-95 SCREW +B 2. 6X5 1-621-790-87 SOREW +B 2. 6X6EXR-300/XR-3500MK2 eft 1 22 88 254 28 236 Part No, Deseripticn Fema OUNTLNG HARDWARE Ye AOHT-B01-1 FRA ASSY, FITTING 3-30-6550 SUPPORT (00), FITTINE 1-582-550-06 SCREN =P ANS XO AOHE-725-1 SOREN ASSY, FITTING 5-909-097-01 EY 1-706-207-11 coRD «WITH comECTOR 9-923-495-12 Sony Corporation Personal & Mobile Communication Company, aa English 96608211 Printed in Japan © 1996.7 Published by Quality Assurance Dept._ _EXR-300/XR-3900MK2 SONY. SERVICE MANUAL Canadian Model [EXR-300/XR-3500MK2 E Model ‘XR-3500MK2 SUPPLEMENT-1 File this supplement with the service manual. Subject : Change of Main Board ‘The main board for XR-3500MK2 is to be changed on and after the following Serial No. US model 553,001 and later Canadian mode! : 503,501 and later E model 547,001 and later 522,801 and laterEXR-300/XR-3500MK2 + Semiconductor Location Ret. No. | Location | Ref. No. | Location) (on Fe 2 12 pe jas fos ke ps ja os Deo bs | i a8, B10 de js os E10 pio [He © fam feo on |t6 an fro pi | te an fro ow fie an fro oe fie aw fre 02s 12 a few 026 | 13 ass [G8 ost jen fas [os ose fen | asco | oe oso |e | aso D7 p50 |p5 | ase jos ps0 jos fasos | a7 600 | BS as | Ds. pet |oa | asos | oe D602 | E+ 508 | Ds bes 02 © J asor | Ds. pecs [os [aso ez pes | o2 | aeor | oe D606 | €2 | aoe joe oor jo4 ass lez 608 | os =| aes fe ass JES wor fs fae Jes voss0 | #8 | aso os caso | F7 asta es. e500 Jer fas few a 2 (): model only Note: © O— = parts extracted rom the component si. : pars extracted from the conductor side. © BEBBED: Potten on the side wricn isso. 1, PRINTED WIRING BOARDS -MAIN SECTION- 8 9 42 Par BIREETION Swrren) BOARD satanEXR-300/XR-3500MK2 2. SCHEMATIC DIAGRAM -MAIN SECTION- fee L_ 2 Sa A z os 8 c D e 7 3 4 ' a i capers oF notre 9: SOY sic avon rad pep erento eaten J | ammoremarautnee: emcee coe | (ate ee 2 one cee eae — ers K (MUTE, SWITCH BOARD) © Power voltage is de 14.4V and fed with regulated de power eee ay tent cst a a ee Soaps rene oe denote ann f ‘conditions. ote — seen L] twiRecTion switch BOARD) coe ee J t 7 oe 4 be tion so : ee Voltage variations may be noted due to normal production i = eee = 2 ous Soe oe =m 4 Sun a3. ELECTRICAL PARTS LIST NOTE: + Due to standrazation, replacements in the pans ist may be ferent from the ‘ars specified inthe diagrams ortho ompeinents use o he Set ‘XX and-X mea standardized parts, 30 they may have some ference fom the ‘rigid one RESISTORS All esistors ae in ohms. METAL Melati resistor, METAL OXIDE: Metal oxde-lm resistor. Fioatlammae ‘et.No. PartNo, Desriotion (4-3296-096-A. MAIN BOARD, COMPLETE (US,Ganadan) ‘MAIN BOARD, COMPLETE (E) ct @ 6 ce 7 ce cre cs cu ors, ov ore cig oz oa ca cs 28 ou oxo cst cas 036 csr 0 0350 cast casz 0358 A228 3-981-260.01 1-169-102-00 1-163-102-00 1184-004-1 1124-584-00 1-168-205-00 1404-76041 1163-20500 1-185-059-00, 110-489-00 $128-234-00 112458041 4-168-006-14 1463-98011 si08-102-11 12458041 1-168-969-11 1-168-960-11 1168-25111 1-185-205-00 1-124-584-00 1807641 118809741 4.128-589-11 1164-0041 146809741 $-160-087-11 1124257-00 1-128-284-00, 1-165-169-00 1-168-005-11 1168-07-11 apt 18429241 BRAGKET (10) - Ccenaonic cP CCERAONC CHIP CERAMIC CHIP ELECT ‘CERAMIC OFF ‘ceramic CHIP ‘CERAMIC CHIP ‘CERAMIC CHIP myAR ELECT auger ‘OERARNIG CHP CCERARC CHP (ERAN GHP ELECT CERAMIC HIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP FLECT Ccenamic cap ‘CERAMIC CHIP ELEOT ‘CERAMIC Cale CCERANC CHIP CERAMIC CHIP LECT ELECT CERAMIC CHIP CERAMIC CHI Cenaaic CHIP FLECT CERAMIC CHIP MAIN Items marked“ ae not stocked nce they ate seldom requited fr routine service Some delay should be antipaos when ordering these tem SEMICONDUCTORS. neath case. uy, forexample: ‘When indicating pars by reference number, lease include the bod UAL THA. UPA. uPA. PB. “APB. UPC. HPC. UPD. = PD. + CAPACITORS aE: we + coms Ut mark | Rel.No. PartNo, css t-164-202-11 355 15126-154-11 356 1-165-007-11 C357 1-124-209-00 CASO 1-124-584-00 cast t-164-000-11 case 1-124-220-00 DPF 5% SOY cass 1-169-243-11 27S SOV 485 1-128-236-00, O1uF to 2 0458 1-164-161-11 100uF 20% 10 Ooo 5% Sv (0459 1-163-023-00, (462 1-126-301-11 ooduF 10% Sv 464 1-169-245-11 O0otuF 5% SV aes 1-126-204-00, OowF 10% SOV 466 1-160-161-11 OoWF 5% | Sv uF te tev (469 1-163-025-00 car2 1-126-001-11 ane 20% 16 C473 1-126-301-11 oor 10% SOV ars 1-126-301-11 OossuF 10% 25V 500 1-126-201-11 00ssuF 10% SOV oF 0% BV cso 1-126-301-1t 502 1-126-901-18 OossuF 10% 25 050 1-126-301-11 OossuF 10% 25 Cod 151264157411 100PF 5% SOV 0505 1-168-248-11 Ooo 5% SOV soouF 20% tov 506 1-168-008-11 cso7 1-163-008+11 OOsGuF 10% 25 508 3-169-009-11 OozuF 10% 25 $09 4-163-009-11 atu 20% 18 510 1-126-085-11 OF 10% 25 oz 10% 25 523 1-169-005-11 (524 1-185-005-11 oooour 10% 25 0525 1-126-157-11 22uF 0% SIV 0525 1-124-229-00 Zur 0% BV C527 1-165-075-00 spr 8% SIV S7OrF 10% 50 sot 1-164-008-11 602 1-164-006-11 sa0er 10% Sov 503 1-136-169-00 ATF 20% 83 O04 1-126-996-15 ootuF soy 608 1-125-701-11 ae Desarintion ‘CERAMIC CHIP ELECT ‘CERAMIC CHIP ELET ELEOT ‘OERANMIG CHIP ELECT CERAM CHIP ELECT (CERAM CHIP (cena HIP ELECT CERAM CHIP ELECT CERAIG CHIP CceRaac CHIP LET Lect ELECT ELECT LeoT ELECT ELECT Lect ‘OERARIG CHIP ‘oERAMIG CHIP CERAMIC CHP (CERAM CHIP (CERAMIC CHIP LECT CERAMIC CHIP CERAMIC CHIP ELECT ELECT ‘OERAMIG CHIP ‘OeRAMIG CHIP ‘OERAMIG CHIP Fins eect ‘DOUBLE LAYERS: oowF anuF 680PF 33u0F 100 our uF arr 22uF .o0z2uF oorsuF uF Tee 220 .0022uF .1suF tu uF uF ‘uF uF uF uF 10uF arr oor .ootuF o0tuF ootuF aur 70°F 70°F 10uF Sour oe7uF our our o.z0uF 300uF DowrF 20% 10% 20% 20% 10% 20% 5% 20% 10% 5% 20% 5% 20% 10% 5% 10% 10% om 2% 2a sv iv savMAIN | Belo PartNo. Design mati (0609 1-124-584-00 ELEC toouF 20% 10 610 1-126-157-11 ELECT Your 20% 16y (611 1-165-087-11 CERAMIC CHP .022uF 10% 26 612 1-124-584-00 ELECT 100uF 20% 10 613 1-126-157-11 ELECT tu 0% 16 C614 1-169-007-11 CERAMIC CHIP .022UF 10% 25 0615 1-136-165-00 FILM Our 5% SOV O51 1-128-134-11-ELECT 100ur 20% 16 0617 1-163-008-11 GERAMIC CHIP O.ODTUF t0% SOV Ce181-162-097-11 CERAMIC CHIP O.022UF 10% 250 0619 1-126-301-11 ELEOT WF 2% Sav (0620 1-126-157-11 ELECT tour 20% 16 621 1-164-005-11 CERAMIC CHIP OA7UF 2 “ (oNgOY1-764-425-11 JACK (ANTENNA) (CHS 1-774-696-11 JACK, PIN 2P (LINE OUT) - (cwgo2 1-506-980-11 PIN, CONNECTOR (PC BOARD) 11° (Cuoos 1-774-701-11. PIN, CONNECTOR 16P (owO05 1-764-422-11. PLUG, CONNECTOR 12 <0I00E > bi g:719-991-33 DIODE 1591997-77(E) D2 8-719-991-33 DIODE 1391331-77 D3 -§719-991-33 DIODE 1S81387-77 DS «8719-21-54 DIODE MIZH6.20 D6 BTI99D1-54 DIODE mMTZN6 28 Dio 8719-90154 DIODE mIZI6 28 Dit 871942154 DIODE MZ1.6 28 O12 8T19921-54 DIODE MTZK6 28 DM B:7T9-921-54 DIODE MTZI-628 024 B-718-921-54 DIODE MITZI 26 025 B:119-921-54 DIODE MaTZH6.28 025 B-719-1-54 DIODE MATZI-528 D5 8:719-901-33 DIODE 1SSI997-77 52 8-719-991-35. DIODE 1SSI997.77 850 8-719-984-80 DIODE 1SR1s9-200 soo a-718-914-43 DIODE ANZO2K D501 &-719-059-18 DIODE 1SRI54-400TE-25, boo 8-719-049-38 DIODE iNSAO4TU Door &-719-901-33 DIODE 1SSt391-77 602 8-719-034-43 DIODE MAAOSE-H(Qz) D603 8:719-110-14 DIODE ROB.IES-83 D604 §-719-991-43 IODE 1SS138T-77 D605 &-718-864-80 DIODE 1SR139-200 608 8-718-981-39 OIODE 1$81331-77 607 §-719-921-69 DIODE MTZI-7 58, 608, Foot 1c 1350 1460 e500 ae aS aR aR 8 a9 ptt Rt RI aR R00 Rt so (351 ‘500, -12- arto 8-719-901-93 1598-33011 8-750-389-10, 8-759-908-46, 8-759-390-62 8-759-260-42 1-216-295-00 ¥-216-205-00 4-216-295-00, 1-216-296-00, 1-216-206-00 1-216-296-00 1-216-296-00 1-216-296-00 1-216-295-00 +216-295-00 1-216-295-00 1216-295-00 sarosisay sat0-st3i 1-408-405-00, aor sa1t-608-12 8-729-001.01 8:729-901-01 8729-901-01 8.729-912-99 8:729-901-01 8-729-120-28, 8-729-120-28. 8-729-901-97 8-720-901-00, 8-729-216-22 8-729-201-00 8-729-201-00 8-720-205-94 8-729-900-53, e729-900-21 sarigtion DIODE 188199F-77 FUSE (BLADE TYPE) (AUTO FUSE) 158 1 Lorasan-s206 I Basseor 1 LcrssegeD Ie watats9 << JUMPER RESISTOR > MEALOHIP 05% MEL CHE 05% METAL CHIP 05%, METAL CHIP 05% METALCHIP 0 St METAL CHIP 05% METALCHIP 05% METAL CHIP 05% METALCHP 05% METALCHPE 05% METALGHP 05% METALCHP 05% <00IL> iNoUCTOR 22uH iNoUCTOR 22H INDUCTOR 4 7uH ‘nDucToR 22ué COIL, CHOKE << TRANSISTOR > TRANSISTOR DTOY44EK TRANSISTOR DTCTAEK TRANSISTOR DTCHAIEK ‘TRANSISTOR DTCHIATK TRANSISTOR DTCH4AEK TRANSISTOR 2861625-L5L5 ‘TRANSISTOR 2501623-L515 TRANSISTOR 284103640 ‘TRANSISTOR DTCI24EK TRANSISTOR 25A1162-6 TRANSISTOR DTCI24EK TRANSISTOR DTCI24EK TRANSISTOR 25A1428-0 TRANSISTOR OTGII4eK ‘TRANSISTOR OTG314TxHOS ‘sviow sviow now vw ‘vw vw vw vw ‘iow snow snow snowRe Fa a a5 6 a Fe 9 to att a2 mS Ris aI7 a Rig 20 Fat Re Fa ra Fas 26 28 Rag a0 Fat a2 Fs Ft art to 8-729-900-21 8-729-900-21 8-729-900-21 8-729-900-51 8-729-901-00, 8-729-216-22 8-729-001-06. 8-729-205-97 8-729-200-15. 8-729-216-22 8.720-901-97, 8-729-900-58, 8-729-205-04, 8-729-216-72 8-729-901-00, 8-729-001-06, 8-729-120-28. 1216-04941 1-247-695-00 27-794 1247-87041 1247-87961 1247-85541 1216-85-11 + 249-417-11 s2agan7-1 ¥2de-si7-1 s2goai7-1 ¥249-817-11 1247-87941 4247-87941 + 216-049-11 1216-04041 v2ug-i7- v2go-7-1 vadgi7ay ¥249-817-1 1216-04941 1+216-073-00 4-216-073-00 1216040411 4-216-049-11 s2ug-att-tt 4-208-806-11 + 24g-7-1 4-216-198-00 4-218-196-00 Desaxaion ‘TRANSISTOR TRANSISTOR TRANSISTOR ‘TRANSISTOR ‘TRANSISTOR ‘TRANSISTOR ‘TRANSISTOR ‘TRANSISTOR TRANSISTOR TRANSISTOR, TRANSISTOR: TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR: TRANSISTOR: TRANSISTOR: << RESISTOR > METAL GLAZE CARBON ‘CARBON carson Canon carson METAL CHIP cARBON caRON carson carson CARBON caRBON ARON ETAL GLAZE ETAL GLAZE CARBON ‘CARBON ‘CARBON ‘CARBON METAL GLAZE METAL CHIP METAL CHIP METAL GLAZE METAL GLAZE ccanoon METAL GLAZE CcARBON METAL CHIP METAL CHIP orostaTien TeataTaHos orcataTaHoa DTATtaTK. ororaex 250116246 DTATeaeK 2803566-7 202012 PSAT162-6 28a1086K-0 renaeK 25A1428-0 2SAT162-6 rorzsex rataaex. 2501623-L816 1K 5% TOK 5% 100K 5% 100K 5% 100K 5% 10K 33K 1 1k 1K 1K 1K 5% 5% 5% 5% m 5% 5 100K 5% 100K 5% 1K « 1k 1k 1k 1K 1K 10K 10K 1K 1K 330 10K 1K 1K 1K m% 5% 5 5 5% 5% 5% 5% 5% 5 Es 5 1% 5 5% a wow aw aw aw aw aw snow aw aw vaw aw va aw aw snow now aw aw aw aw now now iow now now aw now aw va sw = \o5 elo. PartNo. Dasrition Fas 6 a7 a6 Fa Rat Fe BG Be Fag 50 5t Fa 55 56 B67 58 59 60 et 62 67 68 70 71 are 7B a9 a0 Fat eo 3 Fa aso 2 53 se sa sss Fas a7 358 59 seo 61 62 68 soar H2t9-a17-11 v2u9-4i7-14 1249-41741 4-216-113-00, 4-216-102-00 20r-879-11 4-218-075-00, 4-218-075-00 4-216-073-00, 4.216-218-00 +216-001-00 1216-00-00 + 216-230-11 1-216-009-11 1-216-061-00 4-216-198-00, 4-216-057-00, +216-073-00 4-216-057-00 4-216-073-00, vaararett 4247-87941 424r-a79-11 1216085411 4-216-097-00 +216-085-00, 1-216-067-00 ¥-216-065-00 1-216-065-00 1-216-061-00 1-216-061-00 4-216-224-00 4216-08-00, t2ara6att t24eiety 4-216-073-00 4-216-089-00 4-216-015-00 ¥-218-168-00 1216-07-00 4-216-115-00 4247 855-11 4-247-855-14 +216-025-00 1-216-115-00 4-216-077-00, 1-216-015-00 ¥-216-086-00 ccARBON CARBON ‘ARON CARBON METAL CHIP METAL GLAZE ‘CARBON METAL CHIP METAL CHIP METAL CHIP METAL GLAZE METAL CHIP METAL CHIP METAL GLAZE METAL GLAZE METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP ‘CARBON ‘CARBON ‘CARBON METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL OHIP METAL CHIP METAL GLAZE METAL CHIP ‘CARBON ‘canon METAL CHIP METAL CHIP METAL CHIP METAL GLAZE METAL CHIP METAL CHIP ‘CARBON caRBOM METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP a0 1K K 1K 5% 5% 5% 5% 70K 5% 220 5 400K 5 1K 1K 10K 68K 10 51k 5k 1K 33k 1K 22K 10K 22k 40 5% 5 5 Si 5% 5% 5 Es 5% 5% Be 5% Es 5 100K 58% 100K 5% 100K 51% 33k 33K 1K 2K 2K 12K 10k aK 39 39 15K ES 5h 5 3% 5% 5 3% 5 5% 5 5% 5% 5% 5 580K 5% 10k 10k 100 5 5 5% 580K 5% 15K 39 aK 5% 5% 5 MAIN vaw va vaw ae sviow ‘vaw aw sviow sviow anow ‘yew mow now aw sviow snow vw snow wow now snow aw aw aw wow snow snow snow snow wniow snow wniow ew snow waw aw iow snow now saw now vig aw aw now sviow sriow wow nowEXR-300/KR-3500MK2 METAL GLAZE METAL GHP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL GLAZE METAL GLAZE ETAL GLAZE METAL CHIP METAL GLAZE METAL GLAZE METAL GLAZE METAL GLAZE METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIE METAL CHIP METAL CHIP METAL CHIP ETAL CHIP METAL GLAZE METAL CHIP ETAL CHIP METAL CHIP METAL CHIP METAL CHP METAL CHIP METAL CHIP canon METAL GLAZE ETAL OXIDE METAL CHIE CARBON METAL CHIP METAL CHIP CARBON METAL OXIDE METAL CHIP METAL CHIP METAL CHIP METAL GLAZE METAL GLAZE. caRON MAIN eto Pact. 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