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EagleBurgmann - AP4-AGE - API - Application Guide - E3 - 10.11.2014 PDF
EagleBurgmann - AP4-AGE - API - Application Guide - E3 - 10.11.2014 PDF
Application guide
Content
Categories, arrangements,
configurations and seal types
Basic seal classification parameters,
their defaults, options and relations 3
Selection of barrier/buffer media EagleBurgmann mechanical seal type H75A4-T EagleBurgmann mechanical seal type LL9DTUU
for contacting wet dual seals 9 (API seal type A, rotating). (API seal type A, rotating).
Important note
2
Objectives and category details
API 682 4th edition Category 1 Category 2 Category 3
Operation of seal cartridge Continuously for 25,000 h without need for replacement
Operation of Arrangement 2 At least 25,000 h without need for replacement at any containment seal chamber or buffer fluid pressure equal to or less than the seal
Objectives (4.2) outer seal (e. g., containment seal) leakage pressure setting (not to exceed a gauge pressure of 0.7 bar (10 PSI) and for at least 8 h at the seal chamber conditions).
Complying with local emissions regulations or exhibiting a maximum screening value of 1,000 ml/m3
Emissions
(1,000 ppm vol.) as measured by the EPA Method 21, whichever is more stringent.
Scope and basic Pump shaft sizes (1) 20 … 110 mm (0.75" … 4.3")
design features Seal design (4.1.3, 6.1.1.1) Balanced, internally-mounted, cartridge design, no hook sleeves allowed.
Seal faces One ring premium grade, blister-resistant carbon graphite (unless service requires two hard materials).
(6.1.6.2.2/4, 6.1.6.2.3) One ring reaction-bonded or self-sintered silicon carbide.
Materials
Seal sleeves (6.1.6.3) Austenitic stainless steel type 316, 316L, 316TI or equivalent (unless otherwise specified).
Gland plates (6.1.6.7) For alloy pumps in corrosive services same or better alloy as used for the pump casing.
Flush connection for Arrangement 3 If specified (7.3.2.2)
Seal flush Distributed flush system
If specified (6.2.1.2.1) or required by 6.1.2.14 Required (6.2.2.2.1, 6.2.3.2.1) except when piping plan 13 or 23 are specified.
for Arrangement 1 and 2
Standard seal sizes None To fit shafts in even 10 mm increments (6.2.2.3.1)
Dimensions
Seal chambers (4.1.2) ASME B73.1 and ASME B73.2 API 610
Operation limits Temperature –40 °C … 260 °C (–40 °F … 500 °F) –40 °C … 400 °C (–40 °F … 750 °F)
(4.1.2) Max. gauge pressure 20 bar (300 PSI) 40 bar (600 PSI)
Fixed carbon bushing Floating carbon bushing
Arrangement 1 (7.1.2.1, 7.1.2.2)
Option: floating carbon bushing Option: segmented carbon bushing (only if required)
Bushings
Arrangement 2 and 3
Option: fixed carbon bushing, if additional length is available
(7.2.2.1, 7.3.2.1)
Category 1 seal Required –
Seal qualification test
Category 2 seal Applicable for same seal design Required –
(I.3.5)
Category 3 seal Applicable for same seal design Required
Proposal
Data requirements Minimal Rigorous
Contract
(Annex J)
(7.1.2.9) Performance curve
If specified Required
of internal circulation device
* API paragraphs in brackets
1 2 3 1 1CW-FX A Rotating
Single seal cartridge Contacting Wet – FiXed throttle bushing Balanced pusher seal Seal face
Seal face surface
surface speed
speed
ASME B73.1, ASME B73.2, API 676
• Distributed flush system Temperature: –40 °C … 176 °C (–40 °F … 350 °F) < 23
< 23 m/s
m/s (75
(75 ft/s)
ft/s)
1CW-FL Gauge pressure: 20 bar (300 PSI) / 40 bar (600 PSI)
Contacting Wet – FLoating throttle bushing Multiple springs: Alloy C-276 or Alloy C-4 Stationary
Single spring: SS 316 Seal face
Seal face surface
surface speed
speed
API 610
3 3CW-FB C Rotating
Dual seal cartridge Contacting Wet – Face-to-Back Metal bellows seal with flexible graphite
p(barrier medium) > p(seal chamber) Temperature: –40 °C … 400 °C (–40 °F … 750 °F) Stationary
3CW-BB Gauge pressure: 20 bar (300 PSI)
• Internal reverse balance
Contacting Wet – Back-to-Back Metal bellows: Alloy 718 For Arrangement 2 and Arrangement 3
feature the seal types can be mixed across
Secondary seal: Flexible graphite
• Fixed carbon throttle configurations (see note of 4.1.3)
3CW-FF
bushing
• Flush connection to Contacting Wet – Face-to-Face ES
process side Totally engineered sealing system Media:
Rigorous data requirements
Minimal data requirements
3NC-BB
Temperature: <–40 °C or > 260 °C Highly corrosive fluids for which the
Non-Contacting – Back-to-Back
(<–40 °F or > 500 °F) (Category 1) specified materials are not suitable,
3NC-FF <–40 °C or > 400 °C fluids with absolute vapor pressures
(<–40 °F or < 750 °F) (Category 2/3) >34 bar (493 PSI), unstable liquid
Non-Contacting – Face-to-Face Gauge pressure: >20 bar (300 PSI) (Category 1) properties (e. g. multiphase, non-
>40 bar (600 PSI) (Category 2/3) Newtonian), high viscosity or pour
3NC-FB
Surface speed: >23 m/s (75 ft/s) point above or within 20 °C (36 °F)
Non-Contacting – Face-to-Back Shaft diameter: <20 (0.75 inch) or >110 mm (4.3 inch) of minimum ambient temperature.
Default configuration Optional configuration Optional design feature
3
Seal selection by media groups
Seal type recommendations Seal type A B C
Default Option, if specified Basic recommendations for the selection of a seal arrangement and piping plan(s)
Category 1 2 and 3 2 and 3 2 and 3
Optional Engineered Seal (not required
to meet design and testing requirements) Arrangement 1 2 3 1 2 3 1 2 3 1 2 3 Seal arrangement 1 Seal arrangement 2 Seal arrangement 3
Recommended standard seal Not applicable Selection criteria: Selection criteria: Selection criteria:
2CW-CW
2CW-CW
2CW-CW
2CW-CW
3CW-BB
3CW-BB
3CW-BB
2CW-CS
1CW-FX
3CW-FB
3CW-FB
3CW-FB
3CW-FB
3NC-BB
3NC-BB
1CW-FL
1CW-FL
1CW-FL
2NC-CS
2NC-CS
3CW-FF
3CW-FF
3NC-FB
• If enduser has good experience with • If emissions of Arrangement 1 … • If enduser has no good experience with
3NC-FF
EagleBurgmann product information Configuration arrangement 1 in his service … exceed defined limits arrangement 1 in his service
Suitable EagleBurgmann mechanical seal or applicable piping plan • If monitoring of emissions is sufficient … create unacceptable vapor clouds • If emissions of arrangement 1 and 2 …
• If arrangement 1 meets reliability goals for … are a fire risk … exceed defined limits
£ To be clarified with EagleBurgmann application expert Flexible element rot. rot. rot. rot. rot. rot. rot. stat. stat. rot. rot. stat. rot. rot. stat. rot. rot. rot. stat. rot. rot. stat. stat. stat. stat. rot. stat. rot. rot. rot. rot. stat. rot. stat. rot. stat. rot. rot. stat. services … … present a personal exposure hazard … present a personal exposure hazard
ES Engineered Seal based on referenced type A, B or C,
to be clarified with EagleBurgmann engineering expert
… >260 °C (500 °F) acc. to enduser’s experience • If monitoring of emissions is sufficient … create unacceptable vapor clouds
MBS682-PTA
MBS682-PTA
… containing solids or fluids that are polymerizing • If arrangement 2 meets reliability goals for … are a fire risk
MBS682P-D
ES1) Special features: internal circulation device for Plan 23, Mechanical seal … involving fluids with poor lubricity, low relative services … … are not monitored
H75LG4-C
H75LG4-C
H75VA4-S
LL9DKUU
LL9DSUU
LL9DJUU
LL9DJUU
HRGS-DD
CGSH-KD
LL9DTUU
LL9DTUU
CGSH-KD
H75A4-B
LY9DZSS
LL9DJUE
LL9DTUE
MBS682
LY9DTSS
LY9DTSS
APItex-S
H75A4-T
H75A4-C
LY9DZTT
LY9DZTT
LY9DSTT
APItex-T
APItex-T
densitiy and/or high vapor pressures … >260 °C (500 °F) acc. to enduser’s experience • For services >260 °C (500 °F)
H75A4-T
perfluoroelastomer secondary seals
LNF992
LEK777
LL9UC
LY9SA
RGS-D
LY9TC
… containing solids or fluids that are polymerizing
SH-D
Consider to add Plan 62 (quench) or Plan 65A/B
… involving fluids with poor lubricity, low relative
SH
Media/Piping plan Temperature Pressure range (leakage collection) densitiy and/or high vapor pressures
<20 bar (290 PSI) Plan 11, Plan 13 or Plan 14
(Refer to API 682 4th ed., annex A, sheet 3)
1 bar (15 PSI) at (23 °F … 349 °F) 20 … 40 bar (290 … 580 PSI) ES ES ES ES ES ES ES ES
Plan 52 or Plan 55 (buffer liquid)
Plan 71 (no buffer gas system used) Between seals:
pumping temperature
176 °C … 260 °C <20 bar (290 PSI) ES1) ES1) ES1) ES ES1) ES1) ES1) ES1) ES1) ES1) ES1) ES1) ES1) ES1) ES1) ES1) ES1) ES ES ES ES ES ES ES Plan 11+62 or Plan 13+62, Type A and B: Plan 23 Plan 72 (buffer gas) Plan 53A/B/C or Plan 54 (barrier liquid),
For media containing solids: Plan 31+62 or Plan 32 Plan 75 (condensing leakage) Plan 74 (barrier gas)
(Refer to API 682 4th ed., (349 °F … 500 °F) 20 … 40 bar (290 … 580 PSI) ES1) ES1) ES1) ES1) ES1) ES1) ES1) ES1) ES1) ES1) ES1) ES1) ES1) ES ES ES ES ES ES ES ES ES ES ES ES ES ES Plan 76 (vaporizing leakage)
annex A, sheet 4) 260 °C … 400 °C <20 bar (290 PSI) Plan 11+62 or Plan 13+62
For media containing solids: Plan 31+62 or Plan 32
(500 °F … 752 °F) 20 … 40 bar (290 … 580 PSI) ES ES ES ES ES ES ES ES
–40 °C … –5 °C <20 bar (290 PSI) £ £ £ ES ES ES ES ES ES ES ES ES ES ES ES Plan 11+62 or Plan 13+62
Type A and B >60 °C (140 °F): Plan 23
Absolute vapor (–40 °F … 23 °F) 20 … 40 bar (290 … 580 PSI) ES ES ES ES ES ES ES ES For media containing solids:
pressure above –5 °C … 176 °C <20 bar (290 PSI) ES ES ES ES ES ES ES ES Plan 31+62 or Plan 32
Hydrocarbons
£ £ £
1 bar (15 PSI) at
Flashing
(Refer to API 682 4th ed., (349 °F … 500 °F) 20 … 40 bar (290 … 580 PSI) ES1) ES1) ES1) ES1) ES1) ES1) ES1) ES1) ES1) ES1) ES1) ES1) ES1) ES ES ES ES ES ES ES ES ES ES ES ES ES ES
annex A, sheet 5) 260 °C … 400 °C <20 bar (290 PSI) Plan 11+62 or Plan 13+62
For media containing solids: Plan 31+62 or Plan 32
(500 °F … 752 °F) 20 … 40 bar (290 … 580 PSI) ES ES ES ES ES ES ES ES
Plan 01 Internal circulation in pump ▲ Comments How to use the table
Plan 02 Dead ended, clean medium
Additional or alternative piping First determine the required Category based on the Category overview table on page 3.
Plan 03 Tapered seal chamber bore plans may be possible for a specific
Plan 11 (12) Circulation, pressure increase ▲ ▲ ▲ ▲ ▲ application, please contact Select the Media group and a Medium on the left side of the table, which is
EagleBurgmann for further details. representative for your application. Then select the line with the required Temperature
Process side
Plan 53B Barrier liquid, bladder accumulator • Perfluoroelastomers for sour water, are listed in the middle head section of the table. The marks in the following lines
caustic, aromatics, H2S and amines determine which of the listed EagleBurgmann seals can be used for which
Plan 53C Barrier liquid, piston accumulator
applications . Some of these recommendations £ require further clarification
Plan 54 External barrier liquid system with an EagleBurgmann application expert. Engineered seals always require
Plan 72 (71) Buffer gas system (71: Tapped connections) clarification with an EagleBurgmann engineering expert. Some engineered seals
refer to the design of a listed type A, B or C seal, but require additional special
Plan 74 Barrier gas system features ES1) .
Plan 75 Leakage collection and alarm, reservoir Possible piping plan,
▲
depending on application Recommended Piping plans for a specific application range and the selected
Plan 76 Vapor leakage to flare
arrangement can be found on the right side of the table. Please also consider the
Plan 51 Dead-end quench reservoir, vertical pumps ▲ comments and the legend at top.
Atmospheric side
4 5
API piping plans
Instrument symbols Equipment symbols
FO Flow orifice TI Temperature indicator Bladder accumulator Valve, normally open
Temperature transmitter
LI Level indicator TIT Cyclone separator Valve, normally closed
with local indicator bladder accumulator
© EagleBurgmann valve, normally open
F © EagleBurgmann
LIT Level transmitter with local indicator HLA High level alarm set point I
cyclo seperator
L Filter, coalescing Valve, check
flow orifice temperatur indicator
© EagleBurgmann
pressure indicator
strainer Y
© EagleBurgmann
Process side Valve, pressure relief
© EagleBurgmann
© EagleBurgmann
pressure transmitter
Plan
with local 01
indicator
© EagleBurgmann
Plan 12 Plan 22
Integral (internal) recirculation from the pump discharge to Recirculation from the pump discharge through a strainer Recirculation from pump discharge through a strainer, a flow
the seal chamber. and a flow control orifice into the seal chamber. control orifice and a cooler into the seal chamber.
Dead-ended seal chamber with no recirculation of flushed Recirculation from the seal chamber through a flow control Recirculation from a circulation device in the seal chamber
fluid. Flush connections plugged. orifice and back to the pump suction or pump suction piping. through a cooler and back into the seal chamber.
Circulation between the seal chamber and the pump Recirculation from pump discharge through a flow control Recirculation from the pump discharge through a cyclone
created by the design of the seal chamber. Flush orifice to the seal and simultaneously from the seal separator delivering the clean fluid to the seal chamber.
connections plugged. chamber through a flow control orifice to pump suction. The solids are delivered to the pump suction line.
Recirculation from the pump discharge through a flow Recirculation from pump discharge through a flow control Recirculation from the pump discharge through a cyclone
control orifice into the seal chamber. orifice and cooler into the seal chamber. separator delivering the clean fluid to a cooler and then
to the seal chamber. The solids are delivered to the pump
suction line.
6
Process side
Plan 32
Between seals
Reservoir providing buffer liquid for the outer seal of an Barrier fluid system pressurized by a piston accumulator Tapped connections for the purchaser’s use e. g., for future
arrangement 2 unpressurized dual seal. The buffer liquid supplying clean liquid for an arrangement 3 pressurized use of buffer gas.
shall be maintained at a pressure less than seal chamber dual seal. The barrier pressure is generated from the
pressure and less than 2.8 bar (40 PSI). seal chamber pressure. The system is self-energizing and Plan 74
reacts to fluctuations in the seal chamber fluid pressure.
Plan 55
Plan 54
Plan 72
7
API piping plans
Atmospheric side
Reservoir providing a dead-ended blanket for fluid to the Atmospheric leakage collection and alarm system for An orifice plug in the drain port minimizes the seal leakage
quench connection of the gland plate. Only recommended condensing leakage. Failure of the seal will be detected by leaving the seal gland and allows for detection of a seal
for vertical pumps. an excessive flow rate into the leakage collection system. failure by an alarm of the monitoring pressure transmitter.
Quench stream from an external source to the atmospheric Atmospheric leakage collection and detection system for
side of the seal faces. The quench stream can be low condensing leakage. Failure of the seal will be detected by
pressure steam, nitrogen or clean water. a cumulative leakage into the system.
Tapped and plugged atmospheric-side connections for Throttle bushings in the seal gland minimize the seal leakage
purchaser’s use. leaving the seal gland and allow for detection of a seal
failure by an alarm of the monitoring pressure transmitter.
Plan 99
8
Selection of barrier/buffer media
Sealed fluid Barrier/buffer fluid Special demands General demands
Most desirable viscosity between 2 and • Three years continuous operation without adverse
10 mm2/s (cSt) at operating temperature deterioration
• Consider local regulations regarding exposure limits
Hydrocarbon fluids for high operating temperatures
and hazard classifications (see safety data sheet)
Not specified Hydrocarbon fluid sometimes have a much higher viscosity at ambient
• Compatibility with the sealed medium
temperatures and require special caution during start-up
• Compatibility with the materials of the sealing system
For hydrocarbon streams, mineral oil may • Initial boiling point 28 °C (82 °F) above exposed
degrade at temperatures above 70 °C (158 °F) temperature
• If oxygen is present: flash point > service temperature
Ethylene glycol can be considered a hazardous material
Mixture of water and ethylene glycol • Compatibility with max./min. process temperature
and/or waste
Aqueous streams • Freezing temperature < min. ambient temperature at
Do not use commercially available automotive antifreeze site
Mixture of water and propylene glycol
(plating of additives at seal parts) • Viscosity <500 mm2/s at the minimum temperature
With little or no additive for wear/oxidation to which it is exposed (before start-up)
Paraffin-based high purity oils • Check viscosity over the entire operating temperature
resistance (plating of additives at seal parts)
range
Hydrocarbon streams • Consider limited gas solubility of viscous fluids
Synthetic-based oils – (>10 bar (145 PSI)), released gas may cause
foaming and loss of lubrication
Category Arrangement Type Containment device Secondary seal material Face material Shaft size Piping plan
1 1 A P: Plain gland for F: FKM M: Carbon/Nickel Three digits, rounded Listed in numerical
2 2 B Arrangement 2 and 3 G: PTFE bounded tungsten up to the next whole order, separated by
3 3 C L: Floating throttle bushing for H: Nitrile N: Carbon/RBSiC millimeter a forward slash
Arrangement 1, Category 1, 2, 3 I: FFKM O: RBSiC/Nickel 01 51 61 99
F: Fixed throttle bushing for R: Flexible graphite bounded tungsten Examples:
Arrangement 1, Category 1 X: Unspecified P: RBSiC/RBSiC 25.00 mm: 025 02 52 62
C: Containment seal for Q: SSiC/SSiC 25.25 mm: 026 03 53A 65A
2CW-CS, 2NC-CS R: Carbon/SSiC 25.90 mm: 026 11 53B 65B
S: Floating, segmented carbon S: Graphite loaded RBSiC/RBSiC 12 53C 66A
Dual seal with bushing T: Graphite loaded RBSiC/SSiC XXX: Unspecified
13 54 66B
different seal X: Unspecified X: Unspecified
types in the 14 55
inner and Dual seal with different secondary Dual seal with different face 21 71
outer position: seal materials at the inner and materials at the inner and outer 22 72
outer position: position: 23 74
Inner type /
Outer type Inner material/Outer material Inner material/Outer material 31 75
e. g. C/B e. g. I/F e. g. P/N 32 76
41
Example
Mechanical seal Design options Size Plans
Category Arrangement Type Containment device Secondary seal material Face material Shaft size Piping plan
F LBO Q
10
9
LBI D
H75VA4-S H75A4-T H75A4-C H75LG4-C H75A4-T H75A4-B CGSH-KD APItex-S APItex-T H75LG4-C APItex-T CGSH-KD
ROTATING
Plan 13 ▲ ▲
Plan 14 ▲ ▲ The line of our 15 Configuration Brochures
Plan 21 (22) ▲ ▲ ▲ ▲ ▲ ▲ WEF6, WEL6, SPT6 lead within a certain API configuration to tried
Plan 23 WEF6, WEL6, SPT6 and tested mechanical seal solutions, show
Plan 31 ▲ ▲ ▲ ▲ ZYA6 applicable API piping plans and give a survey
Plan 41 ▲ ▲ ▲ ▲ WEF6, WEL6, SPT6, ZYA6 on the appropriate seal supply systems.
Plan 32 ▲ ▲ ▲ ▲ SPX6
Plan 52 TSA6, TSB6 For the latest product data on our API range
of seals and systems, contact your local
API piping plans
Plan 55 Engineered
Plan 53A TSA6, TSB6 EagleBurgmann representative, or visit us
Plan 53B SPB6 at eagleburgmann.com/api682.
BETWEEN SEALS
Plan 53C SPC6
Plan 54 Engineered
Plan 72 (71) GSS6000
Plan 74 GSS6001
Plan 75 LSC6
Plan 76 SPP6 eagleburgmann.com
Plan 51 ▲ QFT6
ATMOSPHERIC SIDE
Recommended ▲ Possible
10
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products are used everywhere where safety and reliability are important: in the oil and gas industry,
refining technology, the petrochemical, chemical and pharmaceutical industries, food processing, power,
water, mining, pulp & paper, aerospace and many other spheres. Every day, more than 6,000 employees
contribute their ideas, solutions and commitment towards ensuring that customers all over the world can eagleburgmann.com/api682
rely on our seals. Our modular TotalSealCare service underlines our strong customer orientation and
offers tailor-made services for every application. api682@eagleburgmann.com