Daily Report 21 December 2019

Egypt Mega Project
Daily O&M Report
Plant Name AL-BURULLUS
Plant Capacity (MW) 4800MW
Day: 21.12.2019
Prepared by: Youness Jarir
Approved by: Hendrik Pelser
Ambient Conditions
Parameter Unit Value
Ambient temperature C 21.69
Ambient pressure mbar 1022.65
Humidity % 65.78
General Overview
Total net power export [MWh] 40125.7
Total gas consumption [10³m³] 7495.5
Max demand [MW] 2365.07

Min demand [MW] 1071.01
Total Demin water production [m³] 945
Siemens S.A.E. Page 1 of 18

SIEMENS Operation and Maintenance
Daily Report 21 December 2019
1- General Data
Differential NG Pressure NG Pressure

Turbine Exhaust Turning Gear
Pressure Across Before Gas After Gas
Unit Temperature Speed
Intake Filters Compressor Compressor
mbar C Bar Bar S-1
GT 11 0.2 30.24 21.51 34.73 2
GT 12 2.8 648.4 21.51 33.96 -
ST 10 N/A N/A N/A N/A -
GT 21 0.43 30.41 25.26 22.53 2
GT 22 0.3 25.39 25.26 22.54 2
ST 20 N/A N/A N/A N/A 1
GT 31 2.58 653.15 21.56 34.82 -
GT 32 2.79 649.77 21.56 34.02 -
GT 41 0.13 45.37 2.28 33.78 2
GT 42 2.72 652.7 2.28 33.37 -
2- Power and Energy Data

Auxiliary
Generated Net Average
Power Max Load Min Load
Unit Energy Energy Load
Consumption
MWH MWH MWH Value Time Value Time MW
2:00:00 9:45:00
GT 11 0 -107.1 107.1 0.14
AM
0.07
AM
0.11
5:16:00 5:58:00
GT 12 7596 7311.65 284.35 400.66
PM
185.28
AM
317.68
10:10:00 6:02:00
ST 10 4024 4024 - 197.22
AM
134.1
AM
168.12
Module 11228.5
11620 391.45 591.91 17:33 329.48 05:58 485.85
10 5
1:01:00 1:17:00
GT 21 0 -14.85 14.85 0.42
PM
0.28
AM
0.36
4:31:00 2:02:00
GT 22 0 -137.25 137.25 0.24
PM
0.1
AM
0.18

6:49:00 2:51:00
ST 20 0 0 - 0.35
PM
-0.07
AM
0.09
Module
0 -137.25 152.1 0.73 07:50 0.49 19:22 0.62
20
9:56:00 5:42:00
GT 31 5402 4977.1 424.9 401.98
PM
-8.26
AM
225.4
9:48:00 8:43:00
GT 32 7125 7036.2 88.8 404.31
PM
204.48
AM
297.41
9:37:00 6:58:00
ST 30 6666.5 6666.5 - 405.8
PM
128.12
AM
277.96
Module
19193.5 18679.8 513.7 1204.1 22:09 347.81 03:07 800.65
30
12:01:00 1:38:00
GT 41 0 -267.15 267.15 0.28
AM
0.14
AM
0.22
9:07:00 1:14:00
GT 42 6866 6826.6 39.4 405.42
PM
208.02
AM
286.57
9:07:00 6:52:00
ST 40 3810 3810 - 202.67
PM
135.21
AM
159.28
Module 10369.4
10676 306.55 602.19 21:07 347.95 03:08 446.02
40 5
Total 2365.06 9:45:00 1071.00 2:04:00
41489.5 40125.7 1363.8 1733.14
Plant 96 PM 7 AM
3- Daily Load curve for each unit and for total plant


4- GIS OHTL Status
Abu- Abu-
OHTL Abu-Qir Samanoud-2 Itay-1 Itay-2
Elmatmeer-1 Elmatmeer-2
MWH In 158591 0 267 144 0 0
MWH Out 5615591 3409122 6615743 5312834 1291175 1292730
MVARH In 402029 382153 36657 28535 4018 3873
MVARH Out 626152 47655 1147036 916054 497981 496266
5- Fuel Data
Average Gross Average Net

Fuel Consumption
Calorific value Calorific Value
Unit
Light Fuel Oil
NG (km3) BTU/FT3 BTU/FT3
(liter)
GT 11 0.3 1130.69 1018.5
GT 12 2008.7 N/A 1130.69 1018.5
ST 10 N/A N/A N/A
Module 10 2009 1130.69 1018.5
GT 21 0 1130.69 1018.5
GT 22 0 1130.69 1018.5
ST 20 N/A N/A N/A
Module 20 0 1130.69 1018.5
GT 31 1524.1 1130.69 1018.5
GT 32 1999.1 N/A 1130.69 1018.5
ST 30 N/A N/A N/A
Module 30 3523.1 1130.69 1018.5
GT 41 0 1130.69 1018.5
GT 42 1963.3 N/A 1130.69 1018.5
ST 40 N/A N/A N/A
Module 40 1963.3 1130.69 1018.5
Total Plant 7495.5 1130.69 1018.5

6- Operational Data
6.1. Unit Status
Planned
Unit In Service Standby Forced Outage On Turning Gear
Outage
GT 11 ☐ ☒ ☐ ☐ ☒
GT 12 ☒ ☐ ☐ ☐ ☐
ST 10 ☒ ☐ ☐ ☐ ☐
GT 21 ☐ ☒ ☐ ☐ ☒
GT 22 ☐ ☒ ☐ ☐ ☒
ST 20 ☐ ☒ ☐ ☐ ☒
GT 31 ☒ ☐ ☐ ☐ ☐
GT 32 ☒ ☐ ☐ ☐ ☐
ST 30 ☒ ☐ ☐ ☐ ☐
GT 41 ☐ ☒ ☐ ☐ ☒
GT 42 ☒ ☐ ☐ ☐ ☐
ST 40 ☒ ☐ ☐ ☐ ☐
6.2. Operation Hours
Planned
No of Starts Forced
Unit OH EBH Standby time Outage
(Quick/Normal) Outage Time
Time
18/12/2019
GT 11 0 7926 64 22:17
GT 12 24 6044 69
ST 10 24 8391 37
10/12/2019
GT 21 0 9433 85 20:49
15/12/2019
GT 22 0 9163 88 23:29
15/12/2019
ST 20 0 7997 33 23:13
GT 31 18 7731 88
GT 32 24 9286 112
ST 30 24 6700 31
19/12/2019
GT 41 0 9523 106 21:34
GT 42 24 9383 88
ST 40 24 5956 27
7- Units Preservation Data
Unit HRSG 11 HRSG 12 HRSG 21 HRSG 22 HRSG 31 HRSG 32 HRSG 41 HRSG 42

HP WARM IN OP WET WET IN OP IN OP WARM IN OP
IP WARM IN OP WET WET IN OP IN OP WARM IN OP
LP WARM IN OP WET WET IN OP IN OP WARM IN OP
8- Environmental Data
8.1 CEMS Data
GT NO.: 11
Time LOAD FLUGAS STK NOX FLUGAS STK SO2 FLUGAS STK CO PARTICULATE
00:00 0 0 0 0 0
01:00 0 0 0 0 0
02:00 0 0 0 0 0
03:00 0 0 0 0 0
04:00 0 0 0 0 0
05:00 0 0 0 0 0
06:00 0 0 0 0 0
07:00 0 0 0 0 0
08:00 0 0 0 0 0
09:00 0 0 0 0 0
10:00 0 0 0 0 0
11:00 0 0 0 0 0
12:00 0 0 0 0 0
13:00 0 0 0 0 0
14:00 0 0 0 0 0
15:00 0 0 0 0 0
16:00 0 0 0 0 0
17:00 0 0 0 0 0
18:00 0 0 0 0 0
19:00 0 0 0 0 0
20:00 0 0 0 0 0
21:00 0 0 0 0 0
22:00 0 0 0 0 0
23:00 0 0 0 0 0

GT NO.: 12
00:00 347 19 0 7 0
01:00 248 13 0 10 0
02:00 292 17 0 4 0
03:00 317 22 0 0 0
04:00 319 22 0 0 0
05:00 280 19 0 8 0
06:00 267 16 0 13 0
07:00 315 22 0 0 0
08:00 324 22 0 0 0
09:00 332 22 0 0 0
10:00 390 23 0 0 0
11:00 390 22 0 0 0
12:00 392 22 0 0 0
13:00 388 22 0 0 0
14:00 323 20 0 0 0
15:00 326 22 0 0 0
16:00 324 22 0 0 0
17:00 379 24 0 0 0
18:00 331 18 0 6 0
19:00 231 11 0 23 0
20:00 224 11 0 33 0
21:00 345 17 0 5 0
22:00 308 16 0 11 0
23:00 231 11 0 22 0

GT NO.: 21
00:00 0 0 0 0 0
01:00 0 0 0 0 0
02:00 0 0 0 0 0
03:00 0 0 0 0 0
04:00 0 0 0 0 0
05:00 0 0 0 0 0
06:00 0 0 0 0 0
07:00 0 0 0 0 0
08:00 0 0 0 0 0
09:00 0 0 0 0 0
10:00 0 0 0 0 0
11:00 0 0 0 0 0
12:00 0 0 0 0 0
13:00 0 0 0 0 0
14:00 0 0 0 0 0
15:00 0 0 0 0 0
16:00 0 0 0 0 0
17:00 0 0 0 0 0
18:00 0 0 0 0 0
19:00 0 0 0 0 0
20:00 0 0 0 0 0
21:00 0 0 0 0 0
22:00 0 0 0 0 0
23:00 0 0 0 0 0

GT No.: 22
00:00 0 0 0 0 0
01:00 0 0 0 0 0
02:00 0 0 0 0 0
03:00 0 0 0 0 0
04:00 0 0 0 0 0
05:00 0 0 0 0 0
06:00 0 0 0 0 0
07:00 0 0 0 0 0
08:00 0 0 0 0 0
09:00 0 0 0 0 0
10:00 0 0 0 0 0
11:00 0 0 0 0 0
12:00 0 0 0 0 0
13:00 0 0 0 0 0
14:00 0 0 0 0 0
15:00 0 0 0 0 0
16:00 0 0 0 0 0
17:00 0 0 0 0 0
18:00 0 0 0 0 0
19:00 0 0 0 0 0
20:00 0 0 0 0 0
21:00 0 0 0 0 0
22:00 0 0 0 0 0
23:00 0 0 0 0 0

GT NO.: 31
00:00 0 0 0 0 0
01:00 0 0 0 0 0
02:00 -1 0 0 0 0
03:00 0 0 0 0 0
04:00 0 0 0 0 0
05:00 2 19 56 498 0
06:00 150 41 48 714 0
07:00 242 24 0 12 0
08:00 235 23 0 26 0
09:00 238 24 0 29 0
10:00 265 27 0 3 0
11:00 267 27 0 3 0
12:00 268 27 0 3 0
13:00 265 27 0 3 0
14:00 306 27 0 2 0
15:00 392 23 0 1 0
16:00 394 24 0 1 0
17:00 393 23 0 1 0
18:00 373 24 0 1 0
19:00 287 28 0 2 0
20:00 281 27 0 2 0
21:00 371 24 0 1 0
22:00 359 27 0 1 0
23:00 321 35 0 1 0

GT NO.: 32
00:00 389 30 0 0 0
01:00 242 26 0 30 0
02:00 232 26 0 29 0
03:00 233 26 0 37 0
04:00 258 31 0 8 0
05:00 259 31 0 8 0
06:00 261 31 0 16 0
07:00 242 28 0 18 0
08:00 235 27 0 34 0
09:00 238 28 0 29 0
10:00 265 34 0 3 0
11:00 267 34 0 3 0
12:00 268 34 0 2 0
13:00 265 33 0 3 0
14:00 305 34 0 2 0
15:00 392 33 0 0 0
16:00 396 31 0 0 0
17:00 394 31 0 0 0
18:00 373 32 0 1 0
19:00 287 33 0 1 0
20:00 281 33 0 2 0
21:00 373 33 0 1 0
22:00 360 35 0 0 0
23:00 321 39 0 0 0

GT NO.: 41
00:00 0 0 0 0 0
01:00 0 0 0 0 0
02:00 0 0 0 0 0
03:00 0 0 0 0 0
04:00 0 0 0 0 0
05:00 0 0 0 0 0
06:00 0 0 0 0 0
07:00 0 0 0 0 0
08:00 0 0 0 0 0
09:00 0 0 0 0 0
10:00 0 0 0 0 0
11:00 0 0 0 0 0
12:00 0 0 0 0 0
13:00 0 0 0 0 0
14:00 0 0 0 0 0
15:00 0 0 0 0 0
16:00 0 0 0 0 0
17:00 0 0 0 0 0
18:00 0 0 0 0 0
19:00 0 0 0 0 0
20:00 0 0 0 0 0
21:00 0 0 0 0 0
22:00 0 0 0 0 0
23:00 0 0 0 0 0

GT NO.: 42
00:00 385 30 0 0 0
01:00 242 29 0 22 0
02:00 231 29 0 29 0
03:00 225 28 0 40 0
04:00 251 35 0 23 0
05:00 333 43 0 1 0
06:00 233 30 0 28 0
07:00 231 29 0 31 0
08:00 232 29 0 29 0
09:00 227 29 0 37 0
10:00 229 29 0 36 0
11:00 231 29 1 32 0
12:00 232 29 2 31 0
13:00 229 29 2 35 0
14:00 231 29 3 32 0
15:00 234 30 3 26 0
16:00 232 29 3 32 0
17:00 345 33 3 4 0
18:00 386 31 3 0 0
19:00 387 31 3 0 0
20:00 381 30 3 0 0
21:00 388 30 3 0 0
22:00 393 31 3 0 0
23:00 392 31 3 0 0

8.2 Outfall Data:
Item Unit Value
Max PH - 8.65
Max Conductivity µs/cm 63461.37
Max Turbidity FNU 25.05
Cooling Water Inlet Temperature C 19.75
Cooling Water Outlet Temperature C 24.58

9- Water Production Data:
Item Unit Quantity
RO Water Production m3/day 1695

Demi Water Production m3/day 945
Makeup Demi Water** m3/day 640.14
Makeup Demi Water for Module 10* m3/day N/A
*NO FLOW METER INSTALLED FOR THIS READING.
**(No flowmeter available, the value is calculated based on integration of the flow)

10- Shift Log
No. Unit Event Start Event End Event Event Category

Electrical isolation and mechanical isolation
12/21/2019 12/21/2019 carried out For feedwater pump Unavailable
474 30 - Auxiliary
10:30:00 PM 10:45:00 PM No.(30LAC13AP001 ) because Water Equipment
leakage from mech. Seal .
31MB - Gas 12/21/2019 12/21/2019 GT31 online compressor washing without
474 Routine
Turbine 10:00:00 PM 10:06:00 PM detergent carried out
fault on debris filter system and after
checking the panel there is an alarm
overload active. after checking the setpoint
10MA - Steam 12/21/2019 12/21/2019
473 of debris filter, it was found that alarm is Others
Turbine 6:30:00 PM 7:00:00 PM
raised if the DP over the filter is more than
230 mbar. note we made manual backwash
many times but DP still more than 230 mbar
12/21/2019 12/21/2019 GT42 online compressor washing without
473 42 - Auxiliary Routine
5:41:00 PM 5:53:00 PM detergent carried out.
32MB - Gas 12/21/2019 12/21/2019 GT 32 Online washing w/o detergent
473 Routine
Turbine 3:00:00 PM 3:15:00 PM carried out
12/21/2019 12/21/2019 Refill HP system of HRSG 11 as a prepare Plant Start-Up
473 11HA - HRSG
1:42:00 PM 3:45:00 PM for startup Preparation
42MK - 12/21/2019 12/21/2019 GT42 generator gas dryer regeneration
473 Routine
Generator 1:00:00 PM 3:16:00 PM carried out.
41MK - 12/21/2019 12/21/2019 GT41 generator gas dryer regeneration
473 Routine
Generator 12:55:00 PM 3:18:00 PM carried out.
31MK - 12/21/2019 GT 31 generator gas dryer regeneration
473 Routine
Generator 12:31:00 PM carried out
41MK - 12/21/2019 12/21/2019
473 Transfer full hydrogen bottle rack to GT41. Routine
Generator 12:05:00 PM 12:10:00 PM
40MK - 12/21/2019 12/21/2019
473 Transfer full hydrogen bottle rack to ST40. Routine
Generator 12:00:00 PM 12:05:00 PM
12/21/2019 12/21/2019
473 20 - Auxiliary Change H2 rack in unit 20 is carried out. Routine
11:43:00 AM 11:45:00 AM
12/21/2019 12/21/2019 Refill IP system of HRSG 11 as a prepare Plant Start-Up
473 11HA - HRSG
11:30:00 AM 12:34:00 PM for startup Preparation
12MB - Gas 12/21/2019 12/21/2019 GT12 online compressor washing without
473 Routine
Turbine 10:13:00 AM 10:18:00 AM detergent carried out
Maintenance team working on HP
12/21/2019 12/21/2019
473 41HA - HRSG economizer B/P control valve feedback and Maintenance
10:05:00 AM 10:55:00 AM
it is ok.
12/21/2019 12/21/2019 Maintenance team working on TEMP GV2
473 41 - Auxiliary Maintenance
9:15:00 AM 9:35:00 AM and it is ok now.
41MB - Gas 12/21/2019 12/21/2019 Increase vacuum pressure lube oil tank of
473 Others
Turbine 8:30:00 AM 8:37:00 AM GT41.
12/21/2019 12/21/2019 HRSG 31 coupled to ST now Block 30 in 2
473 31HA - HRSG Others
7:31:00 AM 8:34:00 AM 1 configuration
31MB - Gas 12/21/2019 12/21/2019
472 GT31 synchronized Startup
Turbine 5:46:00 AM 6:00:00 AM
12/21/2019 12/21/2019 Filling oil into coupling oil cups of Closed
472 10 - Auxiliary Routine
3:47:00 AM 3:49:00 AM cooling water pumps
Water leakage from sensing line of
12/21/2019 12/21/2019
472 12HA - HRSG pressure gauge of blowdown pump Others
3:32:00 AM 3:33:00 AM
12LCL11AP001 discharge
12/21/2019 12/21/2019 Water leakage from flange between pip
472 10 - Auxiliary Others
3:12:00 AM 3:15:00 AM 10LDK10BR002 and 10LDK10BR003 at

raw water condensate inlet to cartridge filter

of polishing plant
20MA - Steam 12/21/2019 12/21/2019 ST20 generator gas dryer regeneration
472 Routine
Turbine 2:47:00 AM 5:20:00 AM carried out.
21MB - Gas 12/21/2019 12/21/2019 GT21 generator gas dryer regeneration
472 Routine
22MB - Gas 12/21/2019 12/21/2019 GT22 generator gas dryer regeneration
472 Routine
31MB - Gas 12/21/2019 12/21/2019 GT31 offline compressor washing carried
472 Off-Line washing
Turbine 2:12:00 AM 2:54:00 AM out.
Considerable water leakage from orifice of
12/21/2019 12/21/2019 flow measuring at HP inter-stage
472 12HA - HRSG Others
1:08:00 AM 3:09:00 AM attemperator injection water line
(12LAE10BR001)
11- Work Order Log
Work
Order Unit System Description Status Activity Done
No.
31MPR31AC0 In
2894 GEN CLG SYS HEXT1 Cleaning of heat exchanger surfaces Bulk order
01 progress
check leakage source and fix it as soon as
1748 31MBA GT COMPRESSOR Complete Individual order
possible.

Daily Report 21 December 2019

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Daily Report 21 December 2019

Uploaded by

Copyright:

Available Formats

Egypt Mega Project

Daily O&M Report

Plant Name AL-BURULLUS

Plant Capacity (MW) 4800MW

Prepared by: Youness Jarir

Approved by: Hendrik Pelser

Parameter Unit Value

Ambient temperature C 21.69

Ambient pressure mbar 1022.65

Total gas consumption [10³m³] 7495.5

Max demand [MW] 2365.07

Siemens S.A.E. Page 1 of 18

Differential NG Pressure NG Pressure

2- Power and Energy Data

Siemens S.A.E. Page 2 of 18

Siemens S.A.E. Page 3 of 18

Siemens S.A.E. Page 4 of 18

4- GIS OHTL Status

Average Gross Average Net

Siemens S.A.E. Page 5 of 18

7- Units Preservation Data

Unit HRSG 11 HRSG 12 HRSG 21 HRSG 22 HRSG 31 HRSG 32 HRSG 41 HRSG 42

Siemens S.A.E. Page 7 of 18

Siemens S.A.E. Page 8 of 18

Siemens S.A.E. Page 9 of 18

Siemens S.A.E. Page 10 of 18

Siemens S.A.E. Page 11 of 18

Siemens S.A.E. Page 12 of 18

Siemens S.A.E. Page 13 of 18

Siemens S.A.E. Page 14 of 18

8.2 Outfall Data:

Item Unit Value

Siemens S.A.E. Page 15 of 18

9- Water Production Data:

Item Unit Quantity

RO Water Production m3/day 1695

Siemens S.A.E. Page 16 of 18

10- Shift Log

No. Unit Event Start Event End Event Event Category

Siemens S.A.E. Page 17 of 18

raw water condensate inlet to cartridge filter

11- Work Order Log

Siemens S.A.E. Page 18 of 18

You might also like