Service Manual Clutches & Transmissions 4- Speed Manual / 4- Speed Automatic Starting Model Year 1977 MERCEDES-BENZ OF NORTH AMERICA, INC. gy Me Benz cater)Group Index Instructions for Use of Service Marival A Model andUnit installation Survey ° ‘Clutch 253 4-SpeedManval Transmission. 264 4-Speed Automatic Transmission 20A/1_Instructions for Use of Service Manuals cel Ketteaton Location of Specie Repsirinsetons Irimst sections of he manval the eves! Locate main component group n Group ide roselare dentiadbyhachusistoointeas The group mumbo’ wlses n ean acs Sriveredelsesignaion Thechssleypeces ——_Lonerofencvonae utes nase ‘oration ar the tat sicalgt he aces Ciatnanber A tora romper agreed Chackoroup content at page of eh group forthe rac job ceseistion regs Numbers, followed by Job Numbers and Page: Numbers within each group, are shown inthe upper outside margins of each page ‘nail ate model vehicles onthe let windshes ie ost, on ole vehicles onthe crs meme ‘above the radiator For example, ha Unit Version 0 inthe various Groups is genera! Information applcabe tothe partinent ont Im some instances, only the fist tree digits (128) wll bereferrecto In thi cag, tne section ‘pplies tall vices ofthis particular chassis Unit Version with a iteent numerals specif. Information forthe tite vencl oe Depending on the unit isa in te vie, {he numer forte unt version nay ayn he iter roe, Se Chassis 129 Group. 8 Tee Unit version 2 Designation aa i: Page No $ ‘The format of most pages in - this manual was originally a developed for the higher z €n microti. In oder to use & the same originals for printing g onUS paper size, the headings = had tobe postioned on Mee sanation z side of he pages. eaeeeaa = Job No, 2 r age No f 20/1 3 Data aistng values, processing Simansons, The nd pat numbers are sening ence "ghening tories and tols ae ses st ho sly for eontelon ae Ste hens Seninning of ssen Seton. sono! inva versions When ern oars All the dimensions are in millimeters (mm), pro- Baste ihe Dart numbers must be taken from the vided no other unit of measure used ‘spar Prt erator on prince aAModel and Unit Installation Survey Oo This manuel covers Clutches and Transmissions Installed in vehicles market in the U.S.A, starting model year 1977 as listed below. Sates ‘Chassis Engine Manca ‘automate Designation Type Type ‘Transmiseon Transmission 2000 23.123 — Pullotf rail bal bearing of main shat es, “Va Lift input an min hat together sigh 2 ‘sion 797.0) 150 Pull inout shaft with aia bll bearing pulled fin forward drection out of wanension hou “ith seu and none beoring teen inp an mn‘ 162 Move sing slo (18) of Sand th spans {ho ad peed position Push rain ste completly toward theright ond then ake out af oust at an tral in forwra aection 17—. Remove counters with bevel shoulder roving inte sme manner at ain shat out of ‘ensmision oving and fore of bevel should trig 182. Chwck ser assembly components for reuse Pace al yncvoniing ing on especie tll gar fyretoning ing and hort text of Plies with 1 ip guuge. The wer limit of te synchronizing ing ittained ea diene of 05 mm. Instat 48 roduc eutersatt ino using 20 ste esembly ave oer fo, car end of main that end tighten with alot eof tree sr Fang. Aiquiessy se05 Jo uonefersuy pue enowey L/0zv-197‘of GearAssembly 26.1-420/8 Removal and Inst 21. Mow slidig sooo (11) of 3 en th peed int rd send potion ad introduce ain tt agi ovard the rar ito Meus. 22 loser ale Dering it input shaft ad sie *yactrrizng ring fr speed onto core on input Sat per 23 Invosuce input shaft comely nt wane ‘isan housing fom the Fone, while ira main ‘aft unt bering joural sot ond canbe Inteduced nt ned esing of input tat witout ton Ausembty dovition of ransmision 716.100 238 Since inthe event of reps the counter it ‘Provided atthe front with Derled shoutde bearing instead ofa ail all bering the civ shaft can be ital complete with bearing as eserbd in tom 23 lato afro note following ter 25). 1235 Tidten dot nut (18) on np st 0 secios rrque and secure 24. Remove asebly slow from reer main shaft ean mantel ball ewig. nen knock tearing apy counter to nput sat to revert shat rom sping ou. 25. Koocein radia bal bearng of eounteshat front amon, ppving lhe biows. Rae couneriatt mounted Note: Tranemistion 716.100 ha been provided for ‘eine ne wth bevel shoulder bering on counter Shaft font In the event of repairs only cial al toring way be ntalled. Ara rest, he taarby procure the same as fr other tension types.126 Lock sera by simultaneously eos ‘wo meet, Ueno ut (48) on counteriatt Noe: instead of slot nut, the count anaes be (ent of apni te ot ut ean be epaced gens 27-day of rin sat 0 0-005 me, ying fr 0. For thi purge, measre pth of recs in ling routine Determine thickness of spacing waters ruled fr sjurenant sczording a flowing amp Depth 220mm Distance 189mm Ditterono Bat mm Spacing waters 2 020 mm = 040 mm End piny Dot mm Spacing washers ra valle 0.1, 0:2 and 0.3 am Aiquiessy seep Jo uo}e|jeysul pue jenoweYy —G/OZP-1'9ZRemoval and Installation of Gear Assembly _26.1-420/10 ‘acing rng and lve down with rset alate 20. Carty ae hong og (2) over bering ot ‘inset and ore down, Note: rated of shet mata locks, ng washers may ao be use 0 oun rvesing gear (26-410) 31. Serowson wansmisson cover rer (26-310). {2 Set nd ply of input shaft 9 0-0. mm, ‘ying foro For thi purpose, mearare depth of rats infront ‘ransmision cover with gant mounted, swale sisance betwen foc of erelipon input sha bearing and parting wre of trnemsion housingDetermine tisk of spacing washers equi for Selustments asain othe following exam opt oth se 490 mm Distance = 450 mm Ditenoe 040mm Spacing watts 2 020m 040mm Ena play 0.00 mm Spacing water are sulle .1,02 and 0.9mm ‘ik fer to spare prs tal {8 Aust and pay of counters 0 097 10.15 For this purpose, mene dept of ret infront ‘eramisin cover wn gat mounted (75) 3 wll stance beweon foo of Bearing outer a ar ‘ting rac of ramon housing fortis pees counterhat soul et wel gst ear b40zv-192. Ayquiassy 1290 Jo uone||e1su pue jencwoyRemoval and Installation of Gear Assembly 26.1-420112 Determine tikes of spacing wees required for sejustmert 20/ing to the flowing exon Depth (with gehen 510mm Distance = 465 mm ites 045mm Spacing washers 1x 0.10 ard 1025 =0360m Ena piey 010mm ‘Spacing washer ae avaiable 01,026 nd 0.5 mm thik fr to spare parts dtl, 24 Int spacing washers it eon tranamiion ‘vr and gue down wth areas, 35. Soowon varemision cover tont (26-210), 38 stall waramison shift cover (26-110), 37 Serewon dutch hou (28-050,26-440 Disassembly and assombly of main shaft ‘Wear tit of syneroniig rings (cistanoe between syetroizing ig and shor teth on ger whee oe ‘Thang torque Nm thom) ‘Slo or hex nut 4Y mm fr main ht ont oe Special tole ‘Slo rt wrench ire 12" square for slot at on transmission man shaft eee Invert 41 mm for ax aut on ranaition Inve 116 5890209 00 ‘llenbox wren for hex ook ol ain isp 14 en ae (000 589 26.0700 emp fa mi ‘or S80 02 ‘arn pli oral beng on eas conmain shat tera eng = (00589 94 2200 ‘Slt rut wrench insert 172" square for Soret on cunt oat =i) 115888030700 So at ranch ar TP" ae or Sout on courtrat ee = 115588 0¢ 0700 = ‘Sit nut wraneh for st nit Seanad 11545980907 09 ‘Sit net wrarch rer 18” square for as slot nut on warsision foe Allensrane for counterald on sanemison pee ‘lange whan loosening end iahtening sat rat Hobb-1'92 WeUs WreW Jo A\quiessy pue A\quiassesiq—_—_—_—__—_— Disassembly and Assembly of Main Shaft 26.1-440/2 Reto ___ = Traneninion som varaiation no. crenge rom lot rut to hx ut om oa come 716.100 08737 7recot 0s 361 ‘hang om col sing syvonizton pie pace ‘0 sulin syrctrontaton yeon ae 716100 ce 181 ‘Gear whe ane for og ath 1 pr long tnt Exchange ger whet Oy 716006, 022087 inpets| Dhasembly 1 Remove ger scembly (26-420) 2 Clamp main sat imo wise by means of arm 2 Loosen st tor hex nut on main hat ont tn syrebroniing body for es and At sped with slot 4 Remove synchronizing body (11 fore an ts {pod trom main sat15 Remove thrust water (1) with interna eth froma. {6 Remove helo apr (14 for Se spoon noe eon (1) 7 Turm in htt round and emp ie vse by rang of np htt and iets ned one. Note: Use luminum ows te protect input sate sexi dias © Remove thus washer (28) and hela per (27), forte wee, ar wl ar aaa cage (28) fom main so Weus uleW Jo Ajquiessy pue Ajquessesig €/0vy-1'9226.1-44014 Disassembly and Assembly of Main Shaft {8 Kook rae (25 of 15 gor whee bering fom sett by placing main sf with ell ga (19) of 2nd sme on prtinrtly opened vie aka indownwars dation, 10. Remove trust washer (24, yrronizing rng (22), syneroniing Body (22) and teu washer (20)11 Remove hoi gear (18) with syrebronizing fing (21 for 2 soe and nee cae (18 from Checkup 12 Chak prs for wear nd contin of wet, WeUS UIEW Jo Kqwossy pue A\quiessesiq sioy-1'9z26.1-44016 Disassembly and Assembly of Main Shaft 13 Place all sychronitng igs on pertinent hele! tear cone ad ue lip gouge to measure dares etwcon short teeth of synehroisng ing or shore test of el ar. Not: Th wa limit ofthe synetvonaing ing it {Resined at distance of 0.5 mm, Insuch es, he Synchronizing rng mu Be ela Attention! Inthe event of epi waremision i hanged ftom ni spring snehrniation to anulr Sng fyechvonizaton, the renewal ofthe eyneonizng ouy for eth snd wl inate ust washer (131, on the renenal ofthe ynehonising bay for ‘2nd speed wil mint trast washers (2) an (24) as eal of pertinent widening oft hbAssomby 14 Clamp main tft no vis. Not: To pravent damage to main sat when ‘mpg into vise use sluminu js. Inston, themain safc lobe clamped Dy means af out oat 15 Place Mbrcated ned age (18)! par (19) sith eying rng (21) for 2nd peed an te ‘hus washer (20) on min sat. 16 Place syncvonizing body (22) of tt and 2d ‘pend an mains in uch manner tha ange (arom) i acing 1 er whe yous ureW jo Ajquessy pue fiquossesia Liovy-1'9217 Mount eyneronzing rng (23 and thrust vssher (28). 26.1-440/8 Shaft 18 Pace main safton a surdy support and knock: ‘onhested ate (25) of 1st ur he bearing wih 6 pec of tubing of approx. 42x 3280 me, Disassembly and Assembly of Mi 10. Mount nee cage 261 and hl ur (2) for Is pen, 20 Place tel thrust water on Yt gar whee in ‘uembly slave on main shite na ghar analy ‘th ot mut or ex ut 221 Turn main sat around ae erty elm intoF 22 Lubricate at cage (15 ang place on ht {onethr wit lal ger (1) 23 nse of mount bass rat washer (13) with ner oth ad syneronizing ing (12 yes UleW Jo Aiquassy pue Aiquiessesiq 6/0bY~| 24 Place syevoniing body (11) ford a Ath ‘peed on sat auch a manner that he wd with the machined grove lato! face ed ped 25 ‘Tite stmt hex nt with nc ols om tin shat Hon with ot at wrench to sped torque, clamping main sat et viby ean of ‘resarn faraDisassembly and Assembly of Main Shaft 26.1-440/10 |es ureW Jo Aiquiessy pue Aiquiessesig 1 1/0bb-1'9226-450 Disassembly end assembly of synchronizing body ‘A. Coll spring synchronization Diememby 1 Wap ynevonising bdy na loth 0 tat ste! tals on ings wil ote lot when Forced apart 2 Fores synchronizing body ich ive member ‘rom sing seve {3 Chock individu pars for waar and condition of Avembly 4 ovr rings and erive members (ito fctronizing body and introduce synchronizing boy ‘Push one rive member forward at tine, insert cnetall ana push rive member bck po Bugjuoiypuhs jo Aiquassy pue Aiquiessesia 030-182Disassembly and Assembly of Synchronizing Body 26.1-450/2 6 For beter tferontition the ve members of the syetonizing body fr let a 2nd sped sre ‘harsteried bya charter arrow). rivers shouldbe ‘mounted in auch a manner that the chamfer Fess he Sie oF the 2d gear wheal body for 1 and seed of tanumisions G 76/18, 716001 and 716002 ‘uch a manner, that the shorter hub ond athe ange on siig soe arows ar aig st peed. {Mount syncvonzing body or Sar th sped Inaich a manner tat the wide ab od nd the machined groove a sing sore aro) are on he sae ie Sitesiete ty rand med Eero A ae 4 elcaee PESOS amoncinten AE Byoonng i for Boe Synvoniing bay terre ws 3 Speen syn ‘pen! Beretta —eynrenina by 2B! Bytom ein for tt 96 Apo Gurzjuosyouks Jo Kiquiossy pue Aiqwessesig e10sY-1 9%£8. Annular spring. synchronization 145014 Dissembly 1 Push snehvonizng body out of sing se. 2 Remove rive member (rand srl sing (e) ‘ut of syetvonizing body Disassembly and Assembly of Synchronizing Body 2 Check pars for wea nd condition of wer Not: Annular sping ifr n aecordance with itfrentciaretes of syrahroning bos, 25. Sine body te and 2 pos‘sembly ‘peed of traemisone 7760 In sch anne tht (eros! a faing Tt ee, '5 Mount synevonlzingbodis for 3rd ae th pees machined grove of siing sleeve (row ae onthe 18. Angular ar ofthe one spring and he eer of ‘th other pring should est agus sare ive ber (aro al Apog Buziosyouss jo Ajquessy pue Ajquassesig si0sy-1'9zDisassembly and Assembly of Synchronizing Body 26.1-45016 7 asi mam tw raft hho ferro Sinetron bey sa 2 pd zB Seen oy i ee or an ene f Se as oe Ca rat a26-460 Disassembly and assembly of countershatt 26-460 _Disessembly and assembly of A Change of counters Reasons to match wanemision 716.001 Sper long ath Exchange pat wheel Dissent 1 Portion couteriut with tea of suitable funports ond ger whee! (53) a required an preseout sat by means of res 2. Remove mood kay (5) trom shat by means of aren are, 2 Check al pais far war and contin of wee, 716300 ‘Gee whl charge from long tsth 1 6.008 006 208 022957 Hogp-1'92 yeysiajunog jo Ajquiessy pue Aiquessesia26.1-46012 Disassembly and Assembly of Countershaft Asay 4 Kock woodrut key Into counters ‘5 Postion counts thal ers or 2nd seed {preston Se oar nee! (5) wie hig Mare in 65. Presson countashtt lies gee — constant sear (52) with high angen dour deeetion. When preing'on, make sre ht no mst seraped from woourutt ay, Bove counters ror {or Sr speed core ort ase is gee 1" 2 pee, check wnetor maria ae ben seeped oft Irraquie, remove such mater sn the fost {tthe larger mur be lean. Than prte-on ourerhat gear until seatedF 26-480 Bearings of gear shafts and gear wheels Dimasione Item Designation i bearing of input satin tanemision housing 788, 716.0 ‘edi al bering 002 981 08 25, a Radia all bearing 002881 07 25, 2 Bearing of input shat in teansmision housing 7164 Tce ee Bearing of mtn shaft 676/18, 716.0, 796.1 8 ‘adi bal beariog 002881 0025 Fed al bearing 002 981 0? 25, n » 2 asia ball bearing 000881 6825 (7161) e esd cage 005981 6410 ‘i Nesale ape 002881 81 10 Oo Zi bearing of countaranafG 768, 7160, 710.1 ¢ edi bal bearing 001881 2325, . edi al bearing 002 981 00 25, e -» 7 Faia ball bearing 001981 71-25 Hoap-1'92, sjooyy 200 pur siyeys 1e90 Jo sBuyeeg:Bearings of Gear Shafts and Gear Wheels | 26.1-480/2 Dimensions Designation oD 1D Wh Bearing of tet and 2nd gar whos! G 78/18, 716.0 1 "Neodl ape 005981 5610, e 7 2 Neoale age 006 981 5310, od Baring of tet and 2nd par whee 716.1 Fa 0436 0810 a 8m Bearing of ed ger wheel G 768, 716.0, 3 ‘Neale age 005 98% 5510 New eape 006 983 52 10 ee Bearing of Sr gar whee! 7961 2 ‘Nesale ape 008 981 07 10| ‘Neal age 002 861 0010 ooo ‘eval eae 005 981 0410 Newdi cape 008881 1210F 26-610 Adjustment of floor shift Dimansions for adhrtment of shit overs f lor sit ‘dunt dimension ——_*107-072/082 1602010241025 m1 Adjusement 1. lsonnac shit rds on lve of bearing bracket Ot floor st ter removing SU oc. ulus400}4 jo yUaUNSNIpY L/0L9-1'9226.1-610/2 Adjustment of Floor Shift bottom of sie bracket by Inserting esting pin 53. Move vansmision int dle poston then check positon of sf everson traamiaion sit cover for {pected canon and ort, requ (i. and ‘350 4 Adjust shit rods to tng an us rod heads roe ff ensign on bots of interest it levers facie with SL lke Shift lvrs on wanuiion26-620 Removal and installation, disassembly and assembly of floor shit lever Tightening roreue Nm (kom) 7 on ‘Box wrench 27mm for eating o> (octagon) on en ever 118 $80.00 0300 Setmade tool Holding device ors vr 1 ui ait lever ot 7 from bee of recast on 2 alte ver ut it tbe in upwar toz9-1'92, 40N071 YIUS 40014 Jo Ajquessy pue A\quessesig ‘UoNeN|e}SUI pue jeAcWsYRemoval and Installation, Disassembly and Assembly of Floor Shift Lever 26.1-620/2 Disnomby 4 Unsere ait over hate wth si ver euth 15 Remove losing sap fom sit er 6 nmr shit lover into hong vce ane knock feuthllow at pin by mers of» pune, 7 Nake holding devin soaring te dimensions 8. Remove bushing (8 and compression sing (2) from sit levee 2. {9 Check individual pat for wea and conttionsembly a Assen! ove in eft lever as bee ness from & mm it tos mma. Accordingly, te cl. of the hollow se ‘Sin 3 os waltat of the long len beshing 4 Fin bewn incre, During esrb, make sre hat hy pars with sina imensors re mounted. Al aretha nthe speed gearshift ony the black Disc sing (4 tains 1 he white pie Dnsrg (spend instal, over sons cannot bene 10 Sip comorston ering (3) abut on ait eve (2. 11. Pace shift vert holing dei and knock to et pin ith punch i sit ever nel both tre of woo st pin are ah wth busin ‘Sit at hollow st pin shou! ac ping 12 Slip coring cap (6) ons eve 13. Seew hex nut and tif over tan wit shift lev cut far au pole on shi ever. 14 tract shift lever fom above into sit be, rrokng ere tat Both lating pi 3 ol ony are welazatad In machine recess on hit ube provided and tat te rachine erat Bottom of tif lover ete at (ron ere 1ono7 is 200}, Jo Kiquiessy pue Kiquiassesiq ‘uorejjeysuy pue lercwoy £/0Z8-1'9717” Pa shite ver cut nt bead 26.1-62014 jion, Disassembly and Assembly of Floor Shift Lever Removal and Install26-630 Removal and installation of floor shift an te wm gm Sitter ona ° ea oe Is deserbos below. For model 107, 114,18, 123, IS 400}4 Jo UOHeW!e}SU] PUR |eAoWOY, 1 Diconnec shift roa on Ivers of bering bracketlation of Floor Shift 26.1-630/2{Sere backup light ltr (22) into beating 2p 0 fife becke, lus 40014 Jo uoHEH!eISUI pue eroWeY E/0E9-1'9Z26.1-63014 Removal and Installation of Floor Shift 10 tna cover and ns ey 11 Check asstmant of pret (26-610 12 push shift rox on bolt finer sit lever and eure with SLiock |26-640 _Disessembly and assombly of floor shift A. Models 107, 114,115,118 Lubricant a Lenten? eter to pacfentions for aris pout pape 2662 ‘Tightening torte Nm thom) Chong ea or eu lver, 7 on Bearing ap on shit bracket ioe ‘Shi beaker on tual a) 118 5890003 00 Diesambiy 1 Remove far site (26-620), 2- Remove shit lever (26-520), | Unscrew feng bots (21 of Bearing ap (18 Pull ring exp with ui bl 14) aut of et ‘ube (11. Hov9-1'92 tug 10014 Jo Aquiessy pue Aiquessesiq4 ul sit tube (11) ut of ht bracket (8) oF Trees si vers (27,28 nd 2) Pullin {12 ou of sit ube, Disassembly and Assembly of Floor Shift 26.1-640/2 6 Push outlook (18) on bearing xp by means of ‘eto eve sed remove topter with comsensating ‘Sesners This egies turing gui ol rst by 80°. 7 Pullbesring ap (16) rom pie bole (14{8 Careful push guide rings (18 and 17] outot bering np by means of sao {9 Plldampin bushing (13 out of aie bol. 10. Remove compression sing (10) trom shift bracket. 11. Remove les intermedi overs (27,28 ae 23), aswel washer (26) ad spring washer 25) ut of bearing racket, UWlYS 40014 Jo AIquiessy pue A\qwessesig ¢/0P9-1'92. tDisassembly and Assembly of FloorShift 26.1-640/4 12. Remove pte washer (90) or Hite tube ot of 13. Push plat bushing (23 ut of rng bracket. 14 Chick i gers for wet or conition of wear at enwa saul Anembly Pris to nating paste busing, check wnethes she (24 sera tutte able, Use ease 15 overt pls bushing (20 into baring bracket.16 Inver plastic water (90 into baring bracket EF : 1 17 rst intrmadite levers (27,28 0420) togeter ino bearing broke and hold by inserting locating ls JOO], Jo Ajquiessy pue Ajquiessesiq ¢/0¥9-1'9z 18 Puen rig lt (25 and water (26) nto uring bracket so at pring washer (2) foe colar of bshing (23, 19 trae centering mandrel nto beating bracket so ‘tat intro ovre (27, 28 0 2) wl a2 ‘pring water (25) and washer (26 lin Agnmert. Ten pul out eatering marsNote: Make crterng mandrel ccording to TT Zig 20 ae pin (12) and compre ping (10 ito fe tube Disassembly and Assembly of Floor Shift 26.1-640/6 21 Introduce hit tube 11) int earn ake. 22 Fore damping bushing (1) it quid ol (14," 24 Place bearing cap with ui rng on gue ot Us 100], Jo Aiquiessy pur Kiquiessesig 1/09-1-92 25 Turn guide bolt uti lock can be push ito feos rom below. Fie add encugh compensating ators (18), 50 tet look sls on tah2 Stews lok sin siping ut by tering oui boty 180°. 26.1-640/8 27 Pach ait tube 1) ssi comprsion sing {oy ier ule bot with bearing cap ito eit 28 Pal losing pinout of interment ever. Disassembly and Assembly of Floor Shift 29 rsa shit lever (26-620), 30 ral oor hit (26-630 31 aus Hor sit (26-610), 52 Chick too shit for funeson with eineIllustrated table floor shift models 107, 114, 115, 11626.1-640/10 llation of Floor Shift Removal and Inst B, Model 123 9, Longterm2 ‘afer to speietions for sree products page 2662 Titening torues Nm thom) (Closing ap frst ever 7 on ‘Bearing cap on shit bracet 0 Sie bracket on unre | ee Special tot fox wrench 27 mm for octagon mut pen 1 Remove floor tt (26-630, 2 Remove shit lve (26-620) 28 Unscrew fstoning sows (21) of barr co (18 tube (111, : 4 ulate tbe (11) ou of si racket orBh vs ncancr anon {Remove en intermediate levers (27, 28 and 2a). eswll os washers (28) and cup spring (284) bvove-1'92. Su] pur jeaowayZhiob9-192 Hus 4Note: Make catering manta a 18. Pash cu spring (260 wi ys 100]4 Jo UORe||eSUI UE [eAOWEY EL/0P9-19%26.1-640/14 Removal and Installation of Floor Shift ng (19) no guide bot (4¥ 20. Pash site abe (11) apis comoresion sp {toy ire uid bole (14 wth Saning cap (1) 21 sal hit var (26-20), 22 Insal lor sf (26-690. 23. Atjus loor hit (26-810), 2 Chesk lor sit for funtion withering {US 40014 Jo UOHE}|eISU] pue |eAoWSY S1/OV9-1"9z26-710 Adjustment of steering column shit Models 114,115, lus UUN}o GuLee}s Jo JUeUNSNIPY L/012-1'9726.1-71012 Adjustment of Steering Column Shift Adhstmant 1 Dionne hit rd on levers of ait racket of ering column sie 2 Locate the te nares shift eer on shift baka by spina octing pin into the oles, provid forte purpo 2. Move traemiasion int iin postion than check praltin of shit vers on waramission sit ove for ‘pected dimension and covet, equi abe. 4 Aico to length by tring bl sockets td push sockets without eesre on ball heads oF {eters ait evra The fev wth Irulting bushings on tranainion shit cover should rot move out of tei cents postion 5. Remove locating pin from intarmesit htt Asention! Fhe backup ight in it vel tt and 2d spec Tigh up unica backup ih switch and eve 6 Check erst foe fnetion with engine running,26-720 Removal and installation, disassembly and assembly of shift lever for steering column shift = 8 ‘Titening torques Nm them) 8 ‘lsng cp for hit tv 7 ‘on Souci tot Box 2 a A 118 $89 000300 ‘sate too! Holsng devin fora ver refer t,o Removal nd esimbly 1 Loosen losing cap (6) with ox wrench ae 2 Pull ste vr (2) out fait ube lS UUINIOD BuLeEIs 104 10n27 LYS JO A[qWessy pUE A|quossesig ‘UO}e|1e)SUI pue jeACWIOYRemoval and Installation, Disassembly and Assembly of Shift Lever for Steering Column Shift 26.1-720/2 3. Unsere sift oer kn ae han from it lev and rove si lever cut 4 Ramow closing cap from sit ewe £5 loser sie ver ito hosing ves ane knock cut hollow se pin by meas ofa punch, 1 Make holding devieeecording to spect inansons 7 Remove bushing (4) and eompreson sting (3) from sit lover (2. 8 Cock nsvsul component for wer and condition of wes,© pany ad instalation £ Sin compresion spring [3] and bushing (4) on seer 10 Place sit ver it hosing vies an knock fatow et pin nt shift lver by mean 32a tei ed ofthe low et pin are ash wih busing. Sot ot hollow tpi shou fae sing. 8 4 2 ? 3 i 2 8 2 z a 3 3 11 Slip losing cap (6) an shit ver ut (7 on 12 Screw hex rat rd shift ver knob fra sie on shit lever. 3 a 18 Insert shifter nt i tbe, making ste that s ‘he two lasting pnt on collar of busing are < ‘Srvc weed inves on if tbe povied g > 8 3 s a g foc th purpse 14 Tighten clsing ca (6) with box wren, 15 Mount if iever et in such a manner hat he ‘wo fering ib oe fcig owner 16 Turn sit ever nob nt erect poston ae ‘cauntrock with x nut 17 Chock gprs for funtion withering ts UUIN|og BuPeAIs 40) 19097 YI26-740 Disassembly and assembly ofstearing column shift Grease type ‘Tieng tore ‘Special tot ‘Box wrench 27 mm or csi ea (octagon) ons ve Note “Te job sre alow Inet ube ital Dieseby 1 Remove sit ever (26-720. 2 Remore the so locking clips (4 anc fore ball Socket (4) from internat levers 28 an 28), Longter ress "afer to fino for service produ: page 2582 Nm pm) 7 on 11899 0003.00 Hov-1'92 Ulys UWIN}o9 BuUeeIs Jo Ajquiassy pue Aiquossesig26.1-74012 Disassembly and Assembly of Steering Column Shit 2. Upon removal of lok ‘pring washer (33 4 Unacrenthe ts te (29) ane rer basket omer Ralf (32, ile paying piamie washer (3 5 Pllc maser (31), sring washer (20), Ince lver 20 sre 28) from eit abe (1), 5 Remove bolt (16) nei tube,nel 46-610) 12 Remove sterng sat (46-69), lus UUUNIOD BuLee}g jo Ajquiessy pue Ajquiessesiq ¢/0PZ-1'9zDisassembly and Assembly of Steering Column Shift 26.1-740/4 12. Remove ule riog (12) gue shat (191 and 14 Turn shit abe by 180° an remove fom ace Avvemby Assesion! longterm ease. 46 Introduce sie tbe ino ack tbe a arn by 180°. 17 Arner compresion spring (14), ule shat (13) wt ui ing (12) it sh ube ch sme 19 sere guide sna (11 with water (101 ae ook (9) nto gute shat (3).20 Secure look egint opin. by tuning tule eat by 180 23 Slip shit bracket top 24 tna lostng Blt (18) and lemping sow (20) US UUUNJOg BuLears Jo Ajquassy pue Ajquiessesiq s/0p-1'97Disassembly and Assembly of Steering Column Shift 26.1-740/6 (27) on ei ube 26 sr bol (16) ino shift tube 28. Mount sit ba lw at (2) and tenfooethrwit tak (38 ‘0 Push bell sockets (41) on intermedi eet (2 and 25a nore with loki la 4) 1 nal ei ver (26-720, 2 Aust terng column sit (28-710) 53. Check string colar sift fr function with tus UUNIog Buned}s Jo A\quiessy pur Aiquiessesid L/0PL-1'97