@A EXTRA CO Fibre Glass & Prefab Houses L.L.C. SCAFFOLDING AND FORMWORK MS & ALUMINIUM Robust - Rigid - upto standard - meets your requirementor eT Te ACLS ecu ce RLU ULLAL SL cu Standards Ledgers a Maximum leg load capacity : S7kN All ledgers have identical forged blade ends, with minimum projection to avoid damage. Other ledger sizes available are size) WT. 13m 2m 1, 05m 3 m | 0 #2 ____ |, 30 48 SSS gf 28 49. 2 §| 25 ry nl | 23 I) " 20 00 i a is 73 i 3 65 DROPHEAD ‘| Lo Ez) : 08 41 a LL BEAM ZS Zeha Cup-lock Decking Standard Components Length(s) | 25 | 8 | 12 Weight (ie) | 264 | 180 | 119 Decking Beams Includes 100mm wide top flange, which eliminates the necessity of a plywood infil,whereby maintenance costs are cut down Infill Beams Z, ee Used to prone sale suppor for ZZ plywood decking ZA Length (m) | 17 | 15 | 12 | 09 Weight (kg)| 9.1 | 81 | 65 | 50) ibearishos Dropheads The quick action supplied by dropheads along with nuts and bolts, is designed to fit ‘on standard props or adaptors for cuplock oO scaffolding Maximum axial load: 40kN Socket Base (Adaptor) Ne a Ie provides a base for the universal jack & also connects universal jack to drophead Intermediate Transoms <=» Length (rm) 13 | ts | 2s Weihe(ke) | 55 | 73 | 95 ev fl 4 BASE JACK UNIVERSAL U-HEAD CONNECTING — BOLT & NUT . JACK 150x17055.8 PIN 150320058| Slab Formwork 1.2m CANTILEVER FRAME 5 CANTILEVER BEAM FRAME AVAILABLE SIZES: AVAILABLE SIZES: — Ls LOM and L: 15M L} Lk: L0Mand L: 15M x a INTERNAL BEAM BRACKET AVAILABLE SIZES: L: LOM and L: 1.5M Hop-up Bracket Locate the bade end of Lower the upper cup down te Heisman wer cp. Verses and rte (0.5mm 1.0m) Intermediate Transoms Tighten wih hammer bow A postive & rigid conection of.a ‘echnical Data for Cup-Lock Decking System CUP Lock Decking System offers a Choice of 12 Supporting Grids {tam Lam | 25m | om tam | Lom tom Supposing sick Supponing wie Aim ism Chamxtam £12 x16 Cm Gm L2smxiim 125m «13m Bema tem Diamxt.sm — ¥ 12m tam Him stom Kesmeigm —M2.5m's Om (ii em Shb inFil Grd eg Gi ima Sab inl Grd Leg Thickness Cenves Area Lon Thieves Contes en ta ‘rm mW) rn wow Tea to 610s ta “peo 300 ~~ SC*SC infil Beam 7m 150i tas infi'semos 4m 18 na Bears témtong 16010 2 Beam Lim tong $0088 237 20 San as ao 488 500 20 te 363 mw 408 3s dao Sa ie? 00 te 389 “ype 2006108199 Type so a2 ill Beam tm 3501 Ba Ini Beamosm 700488 30 Bearst8miong — 30a 263 Beams 2mtong BOD 259 308. 303 so fe 289 $00 ts 40 tooo 3a aa 0 fee ee i038 son “ype 30 ~~ SCaas H 150 ol ~—«SO a5 Init Beam 12m 400 aa me PRiteanizm tel tes fesmeimiong tsa de sas Seimei tong 95 HO 23 500 at 23 as no 5s 362 Rs ie BS oe a ee) a “ype yoo 1036 toa “ype K 150 «10D aa InillBeemst.7m 13810 in Ini Beem sm 20010 2% Beam tamiog 350, 1D 129 Beame25miong 25010 as 20048 Be zs 60 350 250 ae 135 Soo fa a4 360488 202 50a 400 “ype 2006 Type ee ee Inflibemizm 250 186 InitlBeami2m 20010 Da Bem t2miong 300488 ao Seams? Sion, im) 10 364 330 aa 203 350488 ina wo foe 2? mats isa #0406 243 aa 400 Type 400488156 a Type a 30 «OOS InfliBeams 12m 35088 203 infieamosm = 3m IB 23 Beams 2m long 5008 na Beams2.Smtong 30) 8B 295 eo. abo 0 ate ne 680 aoe 283 sot. 368 mite mo 50488 #00 The above figures are based on the maximum load carrying capacity of the infils, Decking Beams and 40kN capacity of Cup-lock drophead. Leg load calculations are based on concrete density of 24.3kN/m? and super- imposed loads of 2KN/m* including the weight ofthe formwork.A Ce ee SEU CCL ES Permissible Loads on Horizontal Components Permissible loads on the various components are shown in the diagram “Two equally spaced point loads=2.3kN each YY he r 2.5m Ledger ¥ v (Cena Pir Load = 324N am Ledger CUP LOCK SUPPORT GUIDE Permissible Loads on Base Components For standards at the beginning and end of a row, the loading figures for the top and base lifts have to be reduced by 5%, ‘except if jack bracing is used. This also applies to the use of Cup-lock in towers and. single bays. At least two lacing levels, have to be used on each vertical. When calculating horizontal forces, include for wind forces, the effect of eccentricity, and out of plumb (in accordance with British Standard 5975) ‘Take care that structure is stable in the unloaded condition, especially f towers or narrow structures are used Al standards should be erected plumb. Horizontal forces, should be distributed over al verticals as evenly as possible. Sound footings should be provided to prevent settlement of the standards. Vertical Axial Load up to 57kN The loadings will vary according to the horizontal loads taken into account and the actual extension of the Jack required. 86 cm Universal Jack (in false work structures only) The tables below show the permissible loads per verti for falsework structures incorporating suitable bracing. The values apply regardless of the type of formwork. supported. However, permissible loads can be influenced by a number of factors. If any doubt, reference should be made to the EXTRA CO Design Office. Internal Verticals Vertical Load (KN) External Verticals Lite 1.8m Bay 2.5m Bays Bay length (mm) 10 57.0 570 Lite (mj 600 | 900 | 1200 | 1800 | 2500 | 15 55.0 540 to | szo | sz0 | sz0 | 370 | 570 | 20 40.0 36.0 1s | 555 | 545 | 535 | 520 | sto | — 25 260 25.0 20 | 380 | 360 | 345 | 340 | 320Cup-Lock Decking System Technique & Advantage of Early Striking Explanation Drophead Dropheas supporcing beams in raised position ineruck poston ‘Cup-Lock Supports. Cup Lock Supports . pores (Fig) ‘The technique of early striking Early striking isa teebrque whereby the formwork is removed 3 to 4 days after pouring a sab, but the supporting structure of scaffolding or props remains undisturbed unt he concrete is strong enough to Support ts own weight over is full span, ‘Concrete generally cakes 28 days to attain is full constructional design strength, Most engineers will nly permit the complete support to be removed ater about 10 to I days. depanding an tha ambiant remperatire and cube strength test, ‘With today's high costs of formwork, iti important to use it as frequently as possible: Traditional formwork locked in situation for 10s lf dye with a pouring cyclen excess ofthis is ourmoded bythe Cupck earl srg system an its at co speed the cycle of operations. This practce has been widely accepted especialy as the rising costs of materials and lzbour have proved ‘thatthe early soikng is sie, ecient and costeffecve. How itis set ‘A complete set of cup lock decking and support i used forthe I**foor sab. Thee to four days after pouring the concrete, the infil and decking beams may be struck for reuse on the 2" foor sab while the support remain in place during the rest ofthe corn ero. n practice i found that supports around columns and cose ro wall & beams cn be removed and ths apouns to about 1/3 that are fee for re-use. Therefore an approximate addtional 23 of support will be required for the 2 foor “Three to four days after pouring concrete onthe 2" floor, the formwork may be removed. Traditional formwork = zy Foort ‘Cup-Lock oe Deckinj es 4 oe a ey B aoa Sele Winge Seer oF Based on 7day cycle, it can be seen how Cup-lock deckings increase output whilst employing less labour more effectively as itis used during curing periods, ‘Therefore less Cup-lock deckings can be uséd to achieve the same output as traditional methodsha Dy PTT Se Tues) Lu Cup-lock combined with aluminum beam forms strong, lightweight, economical system, It also reduces waste and site labour costs SCREAM. G12BEAM ] SENDING MOMENT EXCEEDS 6 KN BENDING MOMENT EXCEEDS 12kNM i SIZE 150x80MM SIZE 165 x95MM WEIGHT ONLY 3.162 Kgim (WEIGHT ONLY 4.750 Kg/m STANDARD LENGTHS UPTO 7 METRES (DESIGNED AND PRODUCED IN GCC)48.3 Dia Tube +1] Base & Head plate size: 120mm x 120mm | 3 Props are made of the following Pin $f Hs standards, e Collar = le 2] |] 4 e| }\2 BS 1139: Part 1, 1982 g g| = Steel | BS 4360 Grade 40B E a) |} Weight: 13.5 kgs (for 2mm thk. pipe) 60.3mm Dia Tube | z ye Bae Res iil WS S -PROP-3.9m = QUTERPROP = INNER PROP. 48,3mm Dia Tube} Jen - 400mm Ps He EB HE cater is sl [lz 5 g| lle : a Hz (60.3mm Dia Tube—| z = z 2 é PROP -4.00m_ OUTER PROP INNER PROP Note : Props are availabe in 2, 3.2 and 4mm thick tubeoF SEO CIE) Vertical Frame Cross Brace Horizontal Brace Timber Sole Plate $0000mm Base Jack 2000mm “150mm Vertical Plain base Frame Cross Brace| SEM Me) Selflock frames are light and easy to handle and are ideal to gain quick access to elevated positions. vo Towers can be erected in a short time by two unskilled workers. oe Uses of towers as access 2% Electrical work % Plumbing % Seating stands + Maintenance % Plastering + Painting + Column erection Allowable Tower Heights Below isa list of the maximum free standing heights allowed based on maximum base-to-height ratio Inside static towers 4x min. base dimension Inside mobile towers 3.5 x min, base dimension (Outside statie towers 3.5 x min. base dimension Ourside mobile rowers 3 x min, base dimension Key Were Ls When the safe base-o-hlgh ratios are being exceeded or there are high lateral loads, the tower should be tied securely to the structure with scaffold tubes and Hel teins Note: Towers can extend t 30m 50) led erect Pe] Marina Blue Mobile Towers Mobile tower castors must be locked when the tower isin use. The tower can be ‘moved on jack castors, which must be locked when the tower is in use.Cas cu a) QUICK STAGE DECKING & PROPPINGAe Stage / Star System VN Transu Cantilever Frame Standard Ledger with Banana Ends Tie Bar Diagonal Brace ———! Ledger with 'C’ press ends Drophead Plain Base Plate Spigot Spigot Jacka Soldier System Accessories NJ a Counter Plate Water Stopper s i. CBOE Tie Red Va > Counter Plate Wing Nut— Tie Rod —_ y a Water Barrier (CW Reducer) Plastic Sleeve Timber Walling Clamp a ; — < > & SFr a “ v Universal Clamp Wing Nut Plastic Sleeve Plastic Cones, ConnectorSCAFFOLD BOARDS PRESSED SWIVEL COUPLE Superboards Weight: 4.96 kg SWL: 6.2: Weight: 4.46 Support frequency: every 1.3m PRESSED SLEEVE COUPL Weight: 1.13 kg SWL:3.15kN {ension) PROPERTIES OF STEELTUBE £769 seciional rea s7am Radius of Gyration 1.5tem BLE SCAFFOLD TUBE DROP FORGED C COUPLER GALVANISED Weight: 4.66 kg/m Weight: 1.25 kg SWL: 12.5kN BLAK Weight: 4.46 kg/m DROP FORGED SWIVEL DROP FORGED WRAPOVER Weight: 0.85 ke COUPLER PUTLOG COUPLER SWL! None in Tension Weight: 1.60 kg SWL: 6.25 kN Weight: 0.62 kg SWL: 0.63 kN PRESSED PUTLOG COUPLER PRESSED DOUBLE COUPLER Weight: 0.77 kg SWL: 0:60 kN Weight: 0.91 kg SWL: 6.25 kNEXTRA CO aS complete range of products Scaffolding, GRP, GRV, GRE, GRC, GRG & Prefab Houses Telephone: +971 (6) 5432538 / +971 (6) 5431621 Fax +971 (6) 5421381 / +971 (6) 5421371 Mail el etre mS me EXTRA co aU lol se Coo Tere anne name tue Dee MCS