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    schematic diagram and service manuslamplifier cerwin_vega-a400_sm

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    © All Rights Reserved
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    312 views47 pages

    Amplifier Cerwin - Vega-A400 - SM

    Uploaded by

    Raffa Mags
    schematic diagram and service manuslamplifier cerwin_vega-a400_sm

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
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    of 47
    Cerwin-Vega! MODEL A-400 POWER AMPLIFIER SERVICE MANUAL Specifications. - ee ee ee et Before Starting - Required Test Equipment . . . . + Circuit Description 2 6 6 ee ee ee Block Diagram 6 6 ee ee ee es Alignment Points and PCBLocation =. . se ee Bias and DC Offset... . - ee ee et es Operational Test Procedure. - - + + ee eee ‘Troubleshooting Flowchart - Protection Circuit Problems ‘Troubleshooting Flowchart - Output Stage Problems. - CmssisAsstbly © 6. 1 ee ee ee Composite Chassis Schematic. - - + ee ee Assy. 11102 drive PCBassy. 9. - - s+ ee ee Assy. 11102 drive PCB schematic. - - - + + + Assy. 11103 output PCB assy... . s+ eee ‘Assy. 11103 output PCB schematic... se ee Assy. 11104 protect PCBassy. . - se et es Assy. 11104 protect PCB schematic. . 2. ee ee Assy. 11105 input PCBassy. 9.» - - + + ee Assy. 11105 input PCB schematic... - - + + Assy. 11108 IED PCBassy. . 2. - ee 7 ee Assy. 11108 LED PCB schematic... - + + e+ Service Addenduns and Modifications . . . - + + Parte liste. 2 ey ek 10-11 12 13 14-15 16 W7 18 19 20 a 22 23 24 25 26-27 28-45 A~400 SPECIFICATIONS Minimum continuous power output per channel 20H2-20kdiz, 80 both channels driven. 2250 ‘Minimum continuous pover output per channel 20H2~20ktiz at 49 , both channels driven. 350w ‘THD 20H2-20ktiz between 0.250 and full power, 89 038 ‘THD 20H2-20kHz between 0.250 and full power, 40 058 IM distortion, (SMPTE) fran 0.25w to full power, 8.0 2038 Signal to noise (ref. rated output, "A" weighting) . 11348 IHF noise. (ref. OdEW, "A" weighting) -90aB Power bandwidth (IHF) Tiiz~100Ktiz Slew rate v/psec 80 Damping factor ref. 50Hz, 89 250 Input impedance loka Input sensitivity (ref. full output) lav IP sensitivity (ref. OdBi) 0940 Input connection phono (RCA) or 1/4" phone Output connection Dual binding post (S-way) Fan cooling yes Power requirements idle/ full power 1250/1200 Weight (net) 45. Ibs./20.4kg Dimensions (W,H,D,) ig" x 7" x 14" 48.2cm x 17.8cn x 35.6en, ‘The above specifications are subject to change without prior notice. (1) Required Test Equipment BEFORE STARTING . . Cerwin-Vega amps are professional, high power amplifiers that absolutely require proper test equipment and qualified service personnel. In order to perform basic amplifier testing and repair you must have the following equipment: 1, Digital multimeter or VIVM 2. Oscilloscope, preferrably with dual trace. 3. AC current meter 0-15 amp range DC current meter 4, AC variac 20 amp, 0-1208 output 5, High power (250w) load resistors which can provide the following precision, noninductive load resistances. 20, kW min, 40 , IkW min, 89 , SOOW min. 6. Signal generator with lov sine wave output or, if distortion measurements are to be made, a high quality distortion analyzer with very low residual distortion (.0028) is required (such as the Sound Technology 1700 Series). Nome Read the product owner's manual thoroughly if in doubt about operation. (2) ‘This service manual is intended as a guide, not a Bible. We have made every effort to insure its accuracy? however, an error in ‘the manual or a change in the amplifier assembly is always possible. If you feel you are fighting an impossible problem or have a question, call Cerwin-Vega's Technical Services Department. Note to Reading Schematics - All voltages are DC, no load, no signal, unless otherwise specified. When replacing transistors, be sure to match the beta codes. Resistors are 1/2w, 5¢ carbon film unless otherwise specified. Cap values are in pf, unless otherwise specified. Capacitor tolerance coding on parts list is as follows: = 58 = 108 = 208 ~ 4 Guaranteed minimum value 2 = +808, -208 (3) A-400 CIRCUIT DESCRIPTION DRIVE CIRCUTTRY 9202/9203 and 9204/0206 make up a dual differential first stage which provides the initial voltage gain. This stage operates from a +24v supply (zeners CR205 and CR212). 9201 and 0205 act as level shifters to drive the class A stage, 0209 and 0210. Drivers Q211 and 212 provide further current gain for the output stage. Electronic current limiting is provided by 0213 and 0214, and associated components. When the voltage across any emitter resistors in the output stage (i.e., output current) becomes excessive, 0213 or Q214 turns on, clamping the base of the driver to the output rail, preventing further current drive. OUTPUT STAGE ‘The output sections consist of parallelled output devices 9601 through 9608, which provide final output drive. 9301 and 0302, and related components form a bias compensation network. 9301, mounted behind the circuit board directly against the output heat sink, senses temperature and adjusts the idling current (back in the class A stage) accordingly. This provides optimum thermal stability and performance. PROTECTION CIRCUIT ‘The protect circuitry is designed to protect the amplifier and speakers under potentially harmful conditions. ‘These conditions and their sense mechanisms are described first: 1.) Excessive current flow, oscillations, etc. will cause (4) simultaneous current flow in negative and positive output legs.” 2401/0402 and 0403/0404 form a pair of discrete "and" gates which sense this current across output emitter resistors. When either gate is tumed on, level shifters 0405/0406 or 9408/0409 cause 0407 or Q410 to tum on. This shunts pin 2 of the 555 timer (U401) to ground, triggering it. 2.) Sustained Dc voltage at the output - the output of Chl and Ch2 is summed and integrated by R403, R404, and C402. A positive offset will turn on 0412, a negative offset turns on the 0413/0414 pair. Either action has the same effect on the 555 trigger, via R404 and R444. 3.) Loss of AC power or very low line voltages are prevented from causing dangerous or annoying transients by Q411. A loss of rectified AC (via CR402) will turn on Q411, again triggering the 555, via CR404 and R444. When the timer is triggered, pin 3 is driven high for one timing cycle, approximately seven (7) seconds. (Note that the timer will not attempt to reset until the fault condition is removed and pin 2 is high.) During this time, the protect IED is illuminated and Q415 shuts off, de-energizing K401 and K501 (output and input con nections). This essentially disconnects the amplifier from all related equipment. When the fault is removed, the timer resets and the relays reconnect. PEAK CLIP CIRCUITS Zener CR410 provides a voltage reference approximately 10y below Voc at the bases of Q416 and Q417. When positive peaks from either channel exceed this threshold, the transistor turns on. Note that the indicators are connected after the output relay, preventing an indication when in the protect mode. (5) sme EEO ws] MMV 31¥08 TON 00 cxownel S| se wvuovid 19078 COV “aul ‘ -UIMI3 |". a _| sagas: Frans Ln saa (LINUID ‘LINDE LINDSID ATS BSc Anand BARC ‘Thani 92 i 32 wan ay exess® Eons sunaano g —° FNvHO SundNi a z Op ww £ Lo A-400 ALIGNMENT POINTS AND PCB LOCATION A-400 Bias and DC Offset Adjustment ‘he bias and offset adjustments are preset at the factory to strict tolerances, and should not drift or require re-adjustment. However, if any transistors on the drive board have been replaced, these procedures should be followed. ‘These measurements should be performed with no signal and no load. Setting bias - To check the bias connect a DC voltmeter between ‘the output and the VI sense buss. ‘These points can be found on the yellow and red wires which exit the output board on the 3 pin molex plug. If necessary, adjust R246, a thumbwheel pot directly below the 15-pin drive board connector, to obtain a reading between 22nv— 2mv (.022v-.028v). Note: when the amplifier is first turned on "cold", these readings may be lower. *CAUTION: The 15~pin connector has high DC voltages on the exposed pins. Use care to avoid then. DC offset null - To check the DC offset, connect a DC voltmeter between circuit ground and the yellow wire soldered to the top of the output board. If necessary, adjust R203, a thumbwheel pot at the bottom left of the drive board, to obtain a reading within about omy of zero (-.0lv-+.0lv). CAUTIGN: The finned heat sinks on adjacent driver transistors have high voltage potentials between then. A better method involves using a small screwdriver with an insulated shaft and handle, and inserting it into the rear adjust- ment slot on R203. * Before making any adjustments, let the amplifier warm up by operating it into a load at low power (1-10 watts) for a few minutes. (8) Operational Test Procedure - Initial "Common Sense" Trouble Shooting A. Remove the top cover and visually inspect the unit. Look for burnt components or open internal fuses, loose wiring connectors, screw connections, etc. If an intermittent problem is suspected, remove the drive boards and protect board and carefully examine all solder connections and foil patterns for breaks. Basic Voltage Checks: Note: Unless otherwise stated, all measurements made with 120 vac line, with no signal, and no load. 1. Check the positive and negative supply voltages at the supply capacitors. They should be + and - 82 vdc +58, and positive and negative supplies should be within 1 volt of each other. . Check bias and DC offset in each channel, adjust if necessary (See bias and DC offset: procedures) . 3. Verify VI limiter operation by connecting a 29 load to the output temninals. With a lkiz signal generator, slowly increase the signal until, at approximately 34vims out the positive and negative wave tops will clip symmetrically. Be sure that the AC line voltage is maintained at 120v. Tf the above description isn't observed, stop the test and repair the VI limiter circuit. 4. Verify full power output. Into 89 -42.4 vims. Into 40 37.4 vims. 5, If a distortion analyzer is available, the distortion my also be checked. 6. Recheck the bias and offset while the unit is warm. It should remain relatively stable. (9) A-400 Protection Circuit Problems Protection stays in "Protect" mode: Disconnect the 3 pin connector from the channel one output board and wait about 15 seconds. Does the protection circuit reset? ves no Repeat the above procedure for channel two, with channel one still disconnected. Does the protection circuit reset now? YES No Is the AC voltage at pin 7 (brown wire) on the protect PCB about 60 vims? Check the AC wiring connection ..ack through bridge rectifier to Power transformer. ‘Trouble in protection circuit —- check on protection schematic. Detenaine the channel causing the protect mode by reconnecting the molex plugs. When the unit goes back into protection, check the voltages on the plug wires. (10) Between violet and red -- about 50 myde (.04v-.06y)? ves xo Does bias control correct reading? YES NO | Set bias according to instructions. Replace with another drive board and recheck. DC voltage exists between yellow wire (output) and ground. If the offset adjustment does not correct it, there is probably a shorted output device(s). Refer to output stage flowchart. a) Output Stage Problems A-400 Is there DC output or are DC fuses blown? YES Blown DC fuses are usually caused by a short in the output stage. ‘The output protection relay must be bypassed by moving the two outside yellow wires onto the inside terminals. These are the 4 faston connectors at the bottom of the protect board. REMEMBER TO RECONNECT THE TERMINALS TO THEIR ORIGINAL POSITIONS AFTER SERVICING!!! 2. Tt is also necessary to connect an eight or four chm load resistor (500 watt) to the outputs. Remove the drive board from the output assenbly. 4. Connect a DC current meter (0-5 amps) across the open DC fuse terminals at transformer. Turn up the variac slowly and monitor the DC current. Does it stay at zero? No YES 7 Drive board or bias network (9301, 0302, etc.) is defective. Replace board and check voltage between pins 7 and 9 -- should be approximately 2.35 volts. If bias control can not bring it into this range, try another drive board. If it doesn't work, bias network. (9203, Q301 or related components) are defective. Check voltages across .47 emitter resistors —- any reading indicates a bad output device in the positive or negative legs. Remove any devices which show emitter current. (12) (13) Om ro02 ive avn cover swan opm a" ¢ tH eige ip Se oss Sprue (20) “a oJ (23) TE aa (24) Tea] oumvad o5 OW Oo soctt Teor DiLeWDHIS ye OFT “sul ‘eba,-UIMia a> yeaa 2H ao Awad 1D wamod AD3L0Wd sanv¥A Priveo wi 24s3ueva Suousisau WW 2 ONS TI4E YIMYIRLO ESIW BS me/t Syosig3 S3L0N ros w? coe wo 208 uw tos wo NINO Coy 0B YD Ge) FOS aroLy rie Ra ee €08¥. mr 198 ¥O 1oaw me zat aon 4172 2D ana Wo (25) Service Addendums - A-400 Protect PCB ‘These modifications should be made to any unit which does not have ‘them all incorporated. One or more of these chanjes could apply to serial numbers as high as 791000. 1. VI relay circuit. C411 was .0luf (or nothing) C412 was .Oluf (or nothing) RAL3 was 1.50 R417 was 1.5k0 These paralleled components should be replaced by series combinations of a 3909 5%, 1/2w, and a 3.3nf, 35v, 208 tantalum cap. ‘The negative end goes to ground. This change makes the VI trip point conform more closely to the safe operating area of the output devices, reducing false triggering and increasing reliability (applies to units with S/N's below 790500) . 2, 555 Timer circuit. R444 was a jumper - is Ika 5%, 1/2v. This change reduces sensitivity to false triggering from line transients. Lift one end of CR404 and install the resistor in series (Applies to units with S/N's below 790300) . 3. DC offset sensitivity. R419 was 15kM ~ is 8.2k@, 58, 1/2W. This change reduces the sensitivity to DC output voltage, as when used with bass synthesizer boxes which produce an asymmetrical waveform (Applies to units with S/N's below 790500) . 4. BC sense circuit. C401 was O-luf - is 2.2uf, 208 non-polarized electrolytic. (26) ‘This change allows a longer interruption of AC power (Applies to units with S/N's below 791000) . 5. Relay resistor. R426 was 2.7k0 , 1/2w is 2.7kO , IW (Applies to units with S/N's below 790700). This change keeps the resistor running cooler. I a number of modifications are required during servicing, it is recommended that the entire PCB be replaced with a revised one. Contact Cerwin-Vega's Factory Service Department for replacement PCB's. Defective devices should be replaced with ones of the same beta grade code. Before replacing the drive board, a quick check with an ohm meter should be made for a shorted driver or predriver. Check the 2SA969's and 2SC2239's between emitter, base, and collector. If they're 0.k., replace the drive board, and slowly power up the unit. 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