X 19000 OOS cc 5 —— co fxs DUD Vda ONY ALANS HDNAL ABANS NAVT po NO AL “Gabe ion psp spay ano prs As sep ado sourop ssn p pou ous suo pe HL sony bso] aoa ayy 8 stuns uur ay Aipnonday ene 4 {day sauna esd usa ey a0) rn an pre pu oan onus oe 88 {supp suas eps Suyo.odjo quam HO spysefoineg an nu 0 wp pow oaDVra MON AV ANG DOAA VS; Wan pu Bun Awosu 1 syom Ao nek pu yoink Defer o ans op uno any veddy pe 1, 2 ao any {go} od ego 0 Bus unin poe 9 BUN iowa pof sq Buono sion uot bay rono4 ‘Su pan sou uo sau gD OAR, $1 OB BUA My sau oy yw 1 supped uu sonst seg oo pu esol npg ns ann oq gzSuom cl po oy shun tong tog man i 0 4H wb unpoyst 40 LS “shy pquonunye orto po | sjuvosinod po s4uswibo ‘nano Byping sw efoto Buoun SauenKo fy a Kessona 5s Ovap apy sesold pu siaubo tov yn Bn sas sey pe ap yoq Cuunoyaow it pase Boa um snpnco fo | 4 Ho 2 dy -wotunsta po do! Seq un jo os 4 4 SL hoa uno! sgl 93 ps ag NOS ena eo poo o1pf0n wopel Ao 2yp Od aye Ww —wounaoaLnt 4 wer UGo01y aba GENERAL SAFE PRACTICES Theos prin of Softy ot wrk ae the emintion of conditions ha could cus aiden and developing the hobs of working in soo ond ‘samalicanne, Adhering tthaflloving points would oolong woyin elininaogocden's 1. Weorthe personal protective equipment lke Helmet, Shes, and Goggles inside the plant premises 2. Smoking in fortdden ares is contrary to law and consis, roundsfordsilinaryactn, Ian create serous fire hoard ond explosion, 4 Reptall lent cons Moor misFirst od cases 4, Alwoysusethe retool forthejob 5, A wrk pla, be forifar with ll the sftyoppliances ike Eo Wash Shove, Fite Extinguishers, Fire Hydrant Poin, Fie Alar, Emargncy Ext, Assrble Pont, ond Energon Telephone Number 6 Ensue prope vntiltionsytemon illumination at work plo; 7. Ensurethe ny, xs & Emergpnyextarefrefrom obs. ‘8H ny unsafe codon unsof etnies ae observed doing the peraional ates tobe not. 9. Dor'tyobypussthesystom (SOP nterloks ee) anda short Invorkadiits 1, All near-miss ike leakoges,spillages, vefow of chemicals to be report 11. Observed anebrormaity ie sound, ibrtion of equip ike ceniuge dyer reac blender, stoptheadiyendreiy (Salah oT or fe" 12, Avoid using Woolen, Nylon ond Synthetic dresses inside the operating aren 13, Dono eed you fo tke unnecessary chances orto work under hazedouscontos 14 Report promply ony situation affecting the sof of yourself or follow emplyersorequpmet. 15. elorestarting ono, be sure tha youreccive nd understand the insrucionsfyoursupensr. Ak questions, hetsthereto help you otha jb right. 16. Do not operate any equipment unless you are foiior wth is ‘psratianandhovebeen authorized todos, V7. Before staring any jb, make certcn you hove tind necssory permits 1A, Before working in another aren or department, chek with the area supervisor ond be sue that you know the loans of exis, femergengy showers, eye fountains, fre exingushors and telophones 19. Keep ses ond pesagewoys ea. Stond oie while eis pass oruload. 20. — ning in any pot of the pont is probed exept in an omergng. 21, Wherever wally re provided use them insted of shorts. Do nat wlk trough o across any operating unit unless your duties raqureyoutedoso 20. Nohies, trues eke must not bo operated excep by outorized Operators. Copactesmist not beevceeded 128. Your suggestions fr improving sf condtion re loys wekome adores th nTCLEANLINESS, HYGIENE AND HOUSEKEEPING Housekeeping the pas of mstcnng ol wrk ond strage resin aor, net and order condition combined withthe clminaton al on- essen! materilsand equipment. Te gual of hourlong in work places next indtaton ofits operation od ofthe eles of inintran. Noitning god haushoping maesit posible fr eth rsonto devotefullatetonolisesignedb, 1. Kop work reas deon nd iy; dean areas bela ond or conpletionetvrk. 2a shoul dearly marked ord suitably ltd Ese tht binsareemptd true nd euler intra 4. Rssaon scones of emia ond care emp ed thao tha dpa ore oth'Rtnble Contin oes 4, Tol bat, fed ple. Damaged ond unwanted tool shoul be tiscarded. ives, pekives and bodes should be kp! inside coving shuts 5. Alpteivewcr shouldbe deaned propa beoreondlier 6 Domoged safety equipment should be repaired / roploed immediately 7. Gotersnddeinsshulde dara fee rom hacking Do tue the storm-waer rains for dering oqvenus qos, fikaasond wastes Usethe effet wter dis on ie [sey wares saves Tes” 8 4 Remove nls fom wooden plans before usinghem on olor for anyother purpse. 10 Ensite that brooms, mops or dsters donot lio about inthe rmanufcuring ora 1 Always washyourhand wth soap beforetoking food. 12. Weckytwice st yournis 13, Toke bath fer completion of work 14. Alwaysweor suggested PPE ot work plo fo vod potentiol hazards 15. Alter completion of he any operational cits, the ara has to ‘dean ond disposal the generated wast in the designated conaines! slocestomaintain good howseeeping. tor chemiels for foo deoring and equipment, xcept lor detergents 17. Ensure the evalaiity of nse ol, its expy dates, venom nit, nthe OHC center 16. Ensurethe lertnssofEmergencyteam and necessary equipment 19. Observed any continrs, bags ile vith wastes nd not proper ied ‘onoinrs kept without lis, without labels, placed in unauthorized ‘reac "Pomole las work plac isin ygiane andi” ] 9OOOO ee ke,,E_— OOOO NATERIAL HANDLINGE. PROPER STORAGE > Material shouldbe storedin designated storage aren, inrows. Tore shoud be enough spas between he rows for fee axes by equipment > To prevent highly recive moterals, such as ais and bass, rom Coming ito conta with one another, store dangerous chemicals by ‘yp. >> Flanmableor combusible materi should be stored away rom other rmlerals especially xiiers, which ed firs > Thecrums shouldbe grounded prevent explosion romsparking. > When tacking material, be sre that th stacks ae not overloaded, or lopsided andthe foundation sleel andsoli. > Hod gloves mus be worn when handing rough materials, such as bares, drums steel, bones, bricks, ek, > Twooheledhond rcs {drumtolleys shouldbe pushed not pled, inorder to avoid caching he heel of he operator. Only four wheeled troleysaresoetobe poled. > the completion of ajo laf, adders, materi, sos, tos tc must beremoved. > Inmovng drms wh ely, woo gloves & neve rollrums wih et andhands. > Remove ctof ot hammer down protruding nal staples ote stip inboxes orbarrlsbeloreyouhonle them. v (si ia sag enna ————} wv General Precaution during handling of solvents During dispensing — Put acarting od nto th pol agin wich Aispensings being done. Please ensure oathing continuity forthe rear in which these rmaerilsare charged Before charging, remove the oxygen inside the reador by inortsation trogen blanking Persomel involved in charging operation shoud touch the sti touch podto disipte charge cumulated Before charging, pt an earth rod into the concine, ond allow 10 rinutstelaationimafrchargeta dsipta While charging, use sop which is orth, and charge scoop by or chrgng, even wthearhrod Onetuse HDPE Donotopenmanholforsmpling. se sampling rod fr sampling Cente mst beequpped wth nitrogen interlocks ondlidopen Hot wor temperature conrller must be available on vacuum ders For sompling from die, vacuum must be broken using nitrogen only ‘Dono put ony paper onthe tras for drying This wil edveeorth continuity Dono unload hot moteral from dir. Col the dirt 25°, nd then unload the material. Bore stating unloading fom di, provide 10 minutesrelnation time or charg to dsipae, ‘While unloading motes fom dri, put earth rod fis inthe Container, provide earth conneion,andthen start unloading.SE EQUIPMENT SAFETY Her ore some general sft ips rgoring he ws ond maintenance of took andoquipmentsaety 1. The proper use of equipment and tol will make your job ster and more ofient 2 Belore sing the tol, make sure you hoe been propel tained ond fully understand heir operation 3 Improper mointsned fools ond equipment lads 10 acide, 50 leas takethetimetaleorhowto propery careforthem. 4 Insped tol and equipment before and otr each us for defects or problems 5, Immediately remove from service ny logged itemthat ned attention 6. Awoyslockoutandtag outa machine before repoiring or deaningit 7. Nwaysseed right tol orequment forthe job 8, Dont foke ny shortcuts 4. Awaysuse appropiate personal protective equipment. 10. Always be sure thatthe guards are propel in place and working properly. HANDLING OF ACIDS AND ALKALIS Handing ond Soroge: Ensuethe work plaeiswell ventilated ondilluminate, Ensireproperlbelingon ontsines, donottomperthelabl. Segregote acids rom bases Donotstoraisand bsesin same storage cabinet or side by sie Do not pour water ino id, lowly a th acd othe wer ands, Sogrogot cds from rooctve metals such as Sodium, potassium and magnesium. 7. Stora acids ond bassin sled, o-impermeabl contin wth tight-fting cps asopposedt loseitingldsor glssstoppers. {Alums hood or other venation sstams shall be used wile working with aidan basosta ovoid inhaling dangerous fumes 9. While handling, make sure fo always transport the acids or bases in compatioblecontinrsonly 10, Ensure prope clo coding for copia following and ensure wile replacing broken cap withthe same colour Green color fr ommonium hydroxide, Redforniticadid, Yellowforsuphuricacd, Ble for hydrochloric, Whit for phosphoricacd Brown or acai 1. Keep he cds&basstromfood drink and animal feeding We need you — Work sofoly” "Stop Think safe hen oa ] w BSty eases: 1. -Auidsand bases re crrosive and wil destroy bod sve 2. AlContiner /botesshalle propel marked or beled 3. Koepthecontoinrstighly dosed. 4, Donotbrethegas/umes/ropors pry. 5. Wear appropriate respirator protective equipment such os fll fae pice with uitbl carridge(3H-6003/602) ond suitable nose mask (GN-9913) wil handing. {6 Woor Personal Poteive Equipment such as Splash proof goog, PYCMiie and gloves Fl body PVC Suto. 7 Make sure to open ll cotsines only and cartly, ano wipe up ailillsimmeiaey os per spil conta procedure and disposed ina safe wa. Rel SOP No EHS/SOP/SAF/O13 Always eep Spill contol inary while honing acids bass, 9. Never empty the oisybasesintodrains. 10, Bottles shal be thoroughly emptied and cleaned by user dep before aivngito EHS dept for disposal HAND TOOL SAFETY ‘Aweysusethecarredooforthoje. Ensure thatthe sized isappropriifr theo. Inspect hand-ok befr using thm. Do not ws dete ak — repir/replacthem, Naver use ol wth broken r loose hone gt tepid / replace Donat thon tos fom ne person another —alwayshad tam over Donotlecreldrop ols ctabeght (on opafogeorboxormotr or hove reaconveselandglas ase Us later les whl fang [be cps wih ast diver ond whlectingpliene tubes wih kif /hadso. Fenilivize youl wih ihe varios ypesof drum openers ond so ‘thom appropriately. Deon hn indi i move in, Alera kepolsbackintheir proper place 5lO ———————— LABORATORY SAFETY 1. Donotstreglass equipment ataheight above the head lve 2. Hoa piees of glassware shouldbe kept on the lower shetes ond ‘owardstherea. 4. Tubesandrodsshouldbo opt horizontally andnot vertically 4, Botlesof corrosive liquids should not be stored ata height but onthe lowershoves. 5. Flasks and botles containing fuming ond corsive liquids must be storedinsde fume copbood 6 Lab coats mustbe worellthe time. 7. Donattrtotste ny chemical, handle without hand glovs or allow to comoin cont wih skin, 8, Donotstore chemicals workdesk 9. Nevorkeop solvent ans without cops, 10.Treotall unknown compounds as tox 11, Moke sure to understand the reactions being handled andthe associted pent hrads 12 Never keep heating reactions ouside the fume hoods. 13. Alwoys read the chemical abels ond mak with doe of rept before storing. 1A.Never store highly recive chemicals forlongerthan 6 months, Sve Nature Give Life to Future Generfions” 16 GAS CHUNDERS SAFETY 1. Compressed goses presenta unique hazrd. Depending on the particular gos, there is potent fo simultaneous exposure to both ‘mechanical and chemical harrds. Goses maybe: Flammable or cons, pls, Caras, Poses er aon 2. Ai olnders must be color coded and the color coding must be tmantind in lear and legible condition 3. Store fll ond empiy nde separately and oll lnders must be maintained in goodcondton 4 The dat of manufacture or tho lst hydrostatic test dato must be dear and lgil displayed upon he gtinders 5. Nevertranspot/storetheorygen cinder wth ctylene or anyother form flammable substances 6 Donotrollthe cinder, lower the nde from vies in oiled condition 7 Donati indes using chains itthem using manila/hemprope or flotbandslings 8 Use cal of « proper design when you hoe fo i more than one ‘finder 9. Dispaythenamesofgosestored 10. Donotstoreflammoblegasesnearoxiding goss 1. Glinderyéotesed one in5yeors 12 Ghindermustbestred ay fom eo sun ight 13 Never lave single cinder unattended, i should be coined and stored upright postion. 4. Leaks ust not be neglected. The ore the source of uel for fres and explosions —*Kecidantig ors Avid ao ihen”—~] 7——————&eOvx—! | MACHINE GUARDING AND POWER EQUIPMENT © Guards have been installed round the moving parts such as belt pulley drives, love jow couplings, ec, of ol power equipment throughout the plant. ‘= lfnecesayo remove guardfor repair or deoing pupae, be sure toturnoffhe power forthe unit bein worked on, = Noor attempt o dwn, aus or reper a pice of powe-operated ‘equipment withthe guardof onthe unitn motion, Besuretoreplacthe quordossoon seas orcompeed. ‘Always be sure that gordi replace ofr he repair work competion forequipment ‘+ Novor operat power tol while wearing lose hing, jewelry or ‘anything eb that could cathin moving pats Don'tuseorstretelsin wet or damp locations Be ovare of and warn thes whilo operating tol or pie of equipment thot can shoot objec ot very high saad, such os pneumatcor ponder adored ook, (eran arth Pla Tees”) STATIC ELECTRICITY ecstatic charges ar produc when to dima substones ce rubbed ogoist each other. General known a ttc elec, these charges remain onthe sufoe ofthe substances. Inthe absence of o condor such accumulated charges can atin very hgh vollogs andthe resultant sprks produced can ignite flammable sont vapours, gses, dst and fine powders. Stticleriiystharaforo a major fir hazard in sucharens. Wheres he generation of stoic charges cannot be avoided, he ‘ccumlation and build-up to dangerous voltages con be prevented by opr bonding and earthing of he surlac of conductors ond the hozard conthusbe eliminated. BONDING: Bonding sth processf connetng ogther wo ormare conducive objes by meas of «conducting wir or strip eliminate a diferenceinpoentil botwen these objets, eg, bonding acs fangs ofa metlcppe. = Nipolthen tubes ond leible hoses used for ansfrring quid ‘mus be bonded wih aluminium or opper wire, Ensurethathe wire makes good ona wih hehosesor tubes. Fitmetelcnorzesotthe delivered ofthe tbe or atbah ens if 4 ws ofthe wire tightly ono the nozzle using cps. Ensure that he nozzle atthe dsharge end makes a good contac withthe drum or horecivng container. I ispreferable to have the lscharg nozzle inthe form of an extended dip ube reaching the botlomof he containers that free-ailofth liquid isavoided, W ai ped 4 i EARTHING: METHODS TO CONTROL STATIC ELECTRICITY Farting refers othe connecting of one or more objec othe ear bya conducing stip. s+ Ensure thot the drum, container or vessel used for collin the | solvent is properly crted by means ofthe ready-made earthing ‘omacion (cope wir with cocele ci). Below figure shows aut Inte | sh as el Ree | - ee | bd dapat pa aici Aiferent ports be grondedond bonded norte decoy |i atone ce = Ensure thot the earthing comnetton i tightly secured to the earthing eeeonietee ena ray 7 aad aeap i - a [newton = Proper earthing must be provided fr tanks, vesels ond eacors in z ibang which sons are rtd orate. eee ei se Propo eatin and bonding procedures should be followed while | eee [Referee q unloading solvents rom rod tanker. 1 [emanate [Wt a cia deale mide stern = Allporisofmilingorpuvrzng equipment mstbe ered 7 any c= CenlfogosandtsMLllecintubsmustbe proper earthed. Ii debbie s+ Centifugmotr belts mustbeon-staticblls. ) [eta | atin eer 1 [et | ria gpk ace tenn ed = (sain Daan i” —) Sabre sf a |EES ee ELECTRICAL SAFETY \ leis an integral pat of tds modern word, ond sometimes itis / ii ‘aslo forge jsthon dangerousitcanbe. Given the corre drumstons, i ‘teal Botton so shack you ail, damage sestiveeauipmen, andigaitecombusiblemateia ‘cid following unsalecs 4 Dont ener nto a power station, tasfomer ,svthing station H wihou authorization ‘lec equipment band povestos, mustbeo stndard ype Intl ese and main lori oquipmantn sof condition Taped joints incblescre ot permite Ioloonotblelecialeqipmen whennotinuse Farthing most be adequaeinacordance wth LEE Do not make any extension othe elec system wing without ‘heouhoriy oyu supersor (nhs inl sel einen ceified or sein eapworkereaalaysnect Foilre to deenergae, lockout & tagout harards during intone repair inspections. aaeeae oa) HAZARDOUS ENVIRONMENTS Use spoil precautions when working in potently hezordois cvironmentsond sivation. Een an acdentl stoi disharg con ase ‘lio or erosion increas wher thefalloving are present = Flammable vpors us andgass = Conusibledsts Conese cimospheres oe Ealoserironmens se Poorhowsloepng: black eledil bus, fanimabl eerie Stored in equpmont room, lak of proper hazard signs, excess dtr. Spuilcareisls need in wet or damp loans; woterand lei area brudcombination, ithe wie ifrayod or damaged fl ler shot. canresl, “Sng orgy xe rg ey] 2 C War apron te ar - Sve BES PERMIT TO WORK SYSTEMS + A pormitio work stam so frmal writen tm used to ota cetainypsol work ht arepotetaly zara. "this 0decamen which spetfies the work o be done ond the precationstobe ke, ‘+ Pormisto-work form on essential part of safe systems of work for !marymcintnance ois, ‘They allow work to sot only ofr soe procedures have buen defined onthe provide dor oor tho ll foresenbe hazards have bee considered + Apemiisnededvhenmeintenone workcan onlybecored oui normal sefeguards are droped or when new hazards oe inode by tho war ‘= NEVER ALLOW Engineering personne or Coat’ men cry ot any wockintheflampraf ores in hoardousloatins or ato height, without enouhoied wrkpecnt “Theflloving precouton rst be kept in mind before the Work ait is issued ond uring heexectonof he ob Tiere dag a a ot eg Balin a a (siya oe) m4 PERSONAL PROTECTIVE EQUIPMENT ‘As a responsible company, manvfacring ative. pharmaceutical ingredients necessary hat we preven! contamination the produc and qvpmert in our plan and aso prevent exposure tothe employes, tis mandatory to weor company suppidPasonal rteve Equipment yall, cmployeeswhenthe re within the fry promises Personal Protective Equipment (PPE) indudes ol thing and other work acessories designed to create a barier agoinst workplace hazards Examples indudesfay goggle, face shies, helmets, hearing potecrs, loves, respirators, opronsand shes. ‘PE arebroudly vided intothe following wo categories. oF Respir Proton ot Non-espiratryProtecton Fearon Wonton > SCBA (Gell coating | > Helos ‘omect) > eagles > Online Ne rothing Mas (ABH) > Mond Gloves 2 fiterespintor > kerma 5 eso male © Fecashilds Set Shoe > Say ts > Salem Sows 2 fyowosbtes 5 atone ur good heath is your greatest weaMATERIAL SAFETY DATA SHEETS (MSDS) The Material Softy Dat Sheet (NSDS) is a dtailed information bulletin prepared by the manufadrerorimporer of a chemical hat describes the hysial and chemical properties, physical ond heath hazards, routes of exposure precautions for sls handng and use, emargeney ad fsa braced, and contol measures. Information on an MSDS cid inthe seldion of sofe produ and helps prepare employers and employes fo pond evel t dy expose stn os voll sto emergeny situations. The MSDS/s area comprehensive sure of informatio foal. These may be information onthe MSDS that isnot useful oyu or not important o safety and heath in your patulr operation. Concentrate on the information tht i applicable to your situation. Ganeral, hazard information and protective measures shouldbe the focus of once, Sens ofan MSDS andthe Sigtcanca WhotinformationisProvded onan MSDS? Chemical identy Hazardous ingredients Physic Dota FireandEsposonHozord Data Health Hazard Data React Instbiliy) Data SpillorLeak Procedures SpeclProteioninfomation Spal Precautions ("sys pra ee” —— % seeavengs FIRE PREVENTION AND PROTECTION r solvents in ur fcr, wo use combustible material, chemicals ond other irae aloes fe I roa and allen \! ay rapidly spread beyond control, Hence it is necessary that we 1c ‘eal Ties tn rns tr, stb controlled andfre hasbeen ought ond extinguished. oxygen Z\ eat Fat Fire Softy, at its most bas, is based upon the principle of keeping fue sours and ignition sources separate ‘Throethingsmustbe present hesametimetoproducetire: 1. Enough OXYGEN tosustincombusion 2 Enough HEATIoreachigitionemperature 3, SomeFUEL orcombusible material “Together hey produce the CHEMICAL REACTION thatisFRE Tako away ny ofthese things ondthefire wile extinguished. [Th et sty dvi Sey Worker") aTho fre shoud be tacked immediatly on ciscovery withthe fe fighting equipment located nearby area, Al employees must ieee ofthe Sr ging alarm pont, eme Leeper, and he rg pe of {ro exinguisher to use foreach type of fir, (ei aay” — L , ES . ae RULES FOR FIGHTING FIRES Fitescon be very dangerous and you shoud lays be certain that you wil notendanger yourself other when attempting to put out fir. Forthisreason, when afiels discovered. 1. Ass any person in immodte danger to soy, if it con be complished without risktoyoursel, 2, Inform Secuitythe exo ploceondolso abou csuatesifany, ithe fieissmal (and Only ofr having done these things), youmoy ‘empttouse aneningisherto putitout before deciding fight thofir, kepthesethingsin ing se Krow what is burning. Ifyou dont know what's burning, you wont know whatkindof extinguisher touse. se Evenifyou have an ABC fre etinguisher, here maybe something in ‘thefirethatisgoingiexplodeorproducetoxifumes, Chances oe you wil know whats burning, or ot least have a prety ‘ood deo, butifyou don, athefre department handle. se [sthe fre spreading rapidly boyond he point where it stared? The timetouse an extinguisher isalthe beginning tagesof heir. se thet lreody spreading quid, iisbest to simply evocate the building. ‘As you evocote a building, close doors and windows behind you os you leave. Thswillelptosow he spree of smoke andre. (itl aoine" aDo not fight the fr 4 + Youmight inhale toxicsmoke. When syeticmaerials suchas the 'vlnin crpetigorfoanpodigin soa bur econ pod Inogen qa, acl, on ammonia in den enn j monoxide, Tas gosesanbefatalinverysmallamount. } Your ins tll yo not, fou are uncomfortable withthe sition er anyreasn just thofiredeparmentd tere You dnt ore adequt or appropriate het comet eth atts ian fear hpeotlag rhage bt tt The ina eis ys positon tour able yovctempta yourself wth on exit or means of escape sean extinguisher to put outa. a A ‘ncaa th extinguisher malls, or omhing unexpeed ago Joveetobedeo gon uy, over watobecnanenea ‘Safely doit, Do tight, Do right now” ‘STEPS TO BE TAKEN FOR FIRE PREVENTION AND CONTROL 1. Good house keeping olong wih a high standard of cleanliness con limite ost ofthe causes offre 2. allow proper operating procedures when using sents and ther flammoblemateials. 3, Donotpou lammeblliquds into sinks or rinages. “4 Report eaageofflamnabetiquids/ gases and ated to ony plage immediately 5. Report immadatly any defediveeletial euipment / wiring averlooded elecricalsodes. 46. Caryng of lighters of match int the facory premises is sti prohibited. Deposit ghtersand matches the got 7. Donotsmokeinsidethe factory premises. 1 Firfightngequpmant must not boshitd unless th sft offic hs, teonnformed bythe superior. 4. Donotleavethemateil infront offre fighting equipment. Beforea FIRE: 1. Goto know where the fie fighting equipment suchas sand buckets, extinguishers, et, ) ar aco in your department as well as the escopulsinthe cas of on emergency. rie yousalf wih the corred method of wing vrous fre ‘etinguishersondypesoffirestheyconbe wsedfo.EC n— EEE ao ENTRY OF VEHICLES Vobiles entering ou factory premises maybe grouped under ©. Companies Ofc scrs/ ight vehiles 4. VIP/Goverament offical cars © Contradorsveides 4. Vebides delivering materials [nthe interes fhe softy and security of the plant and personnel {esol fo resi entry of vides to acory promises, Hence the following proceldresistobe followed, Vides grouped under 0) & () must be stopped ot main gat ond threats tbe pared in the designed orn noo th sect, Under ccumstensase eis ar alloned piste factory premises. Depending on exigeny VIP / Government offs cars may be erie to ply inside the fadary premises duly iting spark ress o ‘hoexhaustofehidesothemoingoe, {ebies/ tankers bringing ino taking ot material from aory rami are 1 be permite to respecive ores eter aking dv saay Drecutins. Spark oresors ao tbe fied othe exhaust pie of he ‘hides tthe main got by secur sta, FIRST AID Whottodoin an Emergency Priorties « = Asesthesiuation—do not pt yourselfin danger = Noketheareasote; ; se Asesallcsucties and altend fist to ay unconscious casuals oe Sendforhelp—donotdelay; oe Followthoathicegiven below. Checklor conscious theres no response to gentle shokng of he shoulder and shouting, the casualty may be unconscious. The prioiy is then to check the Airway, breathing and Circulation, Thisisthe ABCof resuscitation ) AIRWAY Toopenthecieway: = Place one hand onthe Casuals forehead and gen fit he head back = Remove any obvious obstruction rom thcasualy’smouth; o= Lith chinwith wo findrtips,) BREATHING Look along tho chat, iste and fel at the mouth, fr signs of normal breathing fornomore than 10 seconds. ithe cosualyisbreathing ‘+ Ploc inthe reavery postion and ensure thearwoy remainsopen + Sendforhelp and monitor the casualty uni help cris. 4 lthecosuotyisnot breathing © Sondforholp; ‘+ Keop the irwayopen by maintaining the head it ond chin it; Pinch the casuals nose lsedand allow the movthtoopen ; Toke fl breath and place your mouth around he casualty’ mouth, ‘making a good seal; Belowslowly into the mouth uni the chest rises, Remove your mouth from he cauelyandlet th chest fully, Give socond slow breath then lok or signs of ceuation sigs of creation are preset, continue breathing forthe casually nd rechock ot signs acai about every 10breats; "the csuety torso breathe but remains unconscious, put hem in ‘he rcovery postion, ensure the airway remains open and monitor Unt belp arrives. [i Sey ind aa your bakind” ——] 4 4 pans 4 ) ORCULATION oh took, ten and fel for normal breothing, coughing or movement bythe casualty, for na marthon10seonds. ; If there aos signs of irultion or you are atl unsure, mmditly stort chest compressions. s Loanover th casualy and withstright arms, prossveticaly down 5 com onthe breastbone, then releasethe pressure; - se Give 15 ropid ches compressions (arate of about 100 per minute) folovedbyivo breaths; = Confnuelternaing 15 chest compressions with two breaths uni elp rivesor he csuly shows signs of recvery. «)SevereBleeding += Aoply ed prssuretothe wound; = Apply adressingondbondage firmly inplace. {) Broken bones and spinal injuries Iabroken or spnol injury is suspected, obtin expert help. Do not move casvoltes unless they oreinimmediatedange [pp our good infntion to wcdant prevention”) 89) Burns Burs cam be serous soi in dub, sek medical help. Cool the pat ofthe body efeed wih cold water uni poinis relieved. Through cooking may Yoke 10 minutes or moc, but this mus not delay aking the casual fo spit Corton chemicals may seriously inte or damage the skin, Avoid ¢ontaminatng yourself with the chemical, Treat in the same way as fr ther burnsbut flood the afer ih waterfor 2 minutes. Continue Ieatment even on the way to hospital, if necessry. Remove any ‘ontaminated thing whichisnostucktotheskn. 1) Eyeinjurios All eye injuries are potentially serious. If there is something in the oye, ‘wash out the eye with clean water or storile fluid from a sealed container, to ‘remove loose material. Do not attempt to remove anything that is emboddedin the {chemicals are involved, flush the eye with: water or sterile fluid for at least 10:minutes, while gently holding the eyelids. Askche casualty hold a ‘pod over the injured eye and send them to hospital oC % ————————— EMERGENCY PREPAREDNESS AND REPORTING OF ACCIDENTS Ase raensle ins we oe respon fa soley ond aces retin. Aen proven sth fst inte energy ening terby ying to overt ony oxide taking le win the Instr. Howe ine hs nt pags othe sag wor ollie cases of rata ocring events re undead, peided or efleively preveted nthe meantng eis eneedopeporetoresendta these Ergin. hr end whey car fmwgeny inj ras oes, ne wih bas the pail ose sais iy Itt opr rein dupe a he snvirnnest The enereng wil ermal mas sel in thee basic fms. a fie bEplaion cree bjs mergneplan : ‘+ Toloateomegenyadilpsibleininat ‘eT minnie the fects of aiden on pel, property and envi Emerge Honagement Ayemargpc tution ould be csesedbyony fe stealer iz, wack dons wa open Tomorrow” —] a (Reparacarnie [ty iePeoe 1 | nt id 6/5 Hage (odeo) ange) op | yin cage i ll Rsouresforemergeny preporedaess denied man power: © Atariol suit guards deployed ot the unit ore wel tained inallospeasefemergenpropredes, + Aleroctins ad manages of feat produonblads hove been rind in all aspds of safety induding otending 10 fir, envronmentainidenes ee, Other Resources: = Wind socks have beon provided ot terrace of ETP and prodution black Deprines. 5 nos of emergency sren push buttons have been provided, covering enirefacory premises. "= sony pit esbnnidentiad ion ole Securygt. (i ties oer she acide maker”) 3% se Sifint intercom telephones hove buen provided to repo! ony inden spay th sft department, Adminiraton department andthe seu fer yh gee. se Listl hospi ire brigade station, pole station telephone numbers edisplyed ote sec ocr ensy cess. ‘= Tis.up wih baspital namely Prime hospi ot Chadha Nagor, Reng Rd isinplactoodnit couse. = Anbulorcetosi he injured is oriole round the docks. ‘= Sulcien Fr extinguishes of eliflret ypescndcopactieshavebeon Joctedinth ponte fight re det, Fits id bres relocated Soci ofice ot mon gate, Ocupationa health controle Departmen Reporting of Acidens / Incident /Near Miss nocd anneal crane whim ormay nore in oly ini. inf his ede cadence 2 Fis id asl sto OHCfor media apt fr aah wi is asad detour opens ile caldasfstid sas, 4 enn undesirable eve! Hot ecursurnetonly and usually rests inharm jay damoye rls 4 Reportable ein Al types aidan which are resoling delay in esuingietring inured person bata woglac mre then Bis consid os Repotbleindert 5. Naas; Anuploaed evrthat id otresatin ijn ies, fre oF dlanoge-bu hath potentiate dose Examples Spilogetfonmoble sis olapeof aon, les of rao voporarquids, telat haradnusend como substances ona plo! ros il be ea ati so — oSeleion of Hand loves ~ Don'ts: os and Don's forthe centrifuge operation. Do's 1. Ensue before charging of motrial that there sno bnormal sound vhilepeaton 2 Ensure tli sichisintac and working 4 Ensure thatthe brkeis working, 4 Ensure tha the mother liquor (HL) tanks empry and dean and does ‘ot have any traces of any ther motrals itis not dedicated forthe oneprodud. Ensure thatthe vent of ML tankshave flame artestor fined ont Ensure continvousnitogen purging during entiuge operation Ensure the nirogen low trough flowmeter nee Dont openthe centrfugolid whe tsnopraion Don't stopthe irogen low during operation ‘Donotstandvery north centrifuge during operation operation Donotoverlowthecathpotofthe centrifuge 4 Donatus ncndcive moter ike HDPE carbns PVC buck te forkandingolsohvens 7. Donot bypassthe interlock [ "Your NSDS...isyour guide to handle chemical safely” ] =os and Don'ts forthe Reactor operation Do's * 1. _Ensuereotorscleon and dry before tokng nto operation, 2 Ensue that no motel is around the reador and the areas fre from chemical andother material 3 Ensure clbration of tomperaur ‘vacuum gouge 4. Ensure the intery of flame proof elecrical’ instruments and appliances. 5. Ensure opproprite manhole goskt and ll bots ofthe manhole fined. ctor, pressure gouge, ond 6, Ensurethereodor ering bonding ond cotnuity 7. Ensure the witrogen purging ino reador before starting of any operation Ensure the flow ef itrogen blanketng during operation Ens the set pressure ofthe soar vale (SR) i above the ‘operating pressure and below he design operating pressure of the recor Donotleavethereacorunmonitred Donotusemetalicscroppe inside thereador Donotvertight the bolts fhe recor ‘Don charge the material die trough manhole Don't charge the material ha isnot compoible withthe MOC ofthe reactor. ‘Saving Energy i equivalent producing energy” ] a Dor L 2 3 4 5. ASHE or wea cos sce cxanwoncses HN) YF) vaen nro pace wa creme oa wae EHO ce MRS vous and | 2 eg om cute verre cure ag BS me roe 6) laipovins FD) eevonr a unsare coors cummrucr Ol | i | ©) voce on ns ge pg cet uc cnr gcc tee RD ters sce re L ore! ai cl ff wommmas vo at (ia ect weve ownExtinguisher | a Salis (wo, xr, ca) ponmable | Flammable Uiniss| Fire Extinguisher Chart Type of Fire ect Ebert 4 EMERGENCY PREPARATION Bo Prepared! ‘An Emergency is no time to Hesitate or panic + know how to recognize- and turn in-Emergency alarms ‘+ Know your responsibilities under the cy response plan ‘Act quickly when you hear an olarm Turn off equipment you're using lose windows or doors not neoded for escape ‘Alert other employees othe emergency Assist any disabled employees who need hep escaping. Loove the area by your asignd exit—or the closest safe exit yours cant bo used. Go to your assigned “Safe Place or Assembly Poin, Dont block the path of emergency response crews or vehicles. ‘Stayin your assigned plac so no one fears yout left behind, in danger. Follow instructions about where to go and when. Emergency Contact No, : 7299