You are on page 1of 9

Journal of Petroleum Science and Engineering 72 (2010) 33–41

Contents lists available at ScienceDirect

Journal of Petroleum Science and Engineering


j o u r n a l h o m e p a g e : w w w. e l s e v i e r. c o m / l o c a t e / p e t r o l

Filtration loss characteristics of aqueous waxy hull-less barley (WHB) solutions


T. Hamida a,1, E. Kuru a,⁎, M. Pickard b
a
University of Alberta, Canada
b
Infraready Products Limited, Canada

a r t i c l e i n f o a b s t r a c t

Article history: This paper offers a comprehensive, comparative study of filtration loss properties of aqueous solutions of
Received 14 September 2009 waxy hull-less barley (WHB). Filtration loss properties of aqueous WHB solutions were compared to
Accepted 16 February 2010 hydrocolloid systems prepared by using sodium bentonite, Xanthan Gum, and cellulosic biopolymer (CMC),
which are some of the most common additives used for formulating drilling fluids in the oil and gas industry.
Keywords: Samples were prepared at various concentrations in freshwater and saline solutions, and temperature aged
water-based drilling fluids
at 90 °C. Low pressure-low temperature (LPLT) and high pressure-high temperature (HPHT) filtration tests,
waxy hull-less barley
β-glucan
and Permeability Plugging Tests (PPT) were performed on each sample. WHB displayed excellent filtration
filtration loss control properties, especially in saline, high temperature environments.
Xanthan gum © 2010 Elsevier B.V. All rights reserved.
carboxymethylcellulose

1. Introduction performed to evaluate the feasibility of using WHB as a drilling mud


additive.
Invasion of reservoir rock by drilling fluid filtrate is known to be This paper will first provide a brief description of the additives
one of the major causes of productivity reduction. The productive used during the tests, and explain the standard testing procedures.
capacity of wells is impaired by complex rock/fluid interactions, This will be followed by a thorough discussion of the results. This
which reduce the permeability and/or the relative permeability to oil paper will close with some concluding remarks and suggestions for
and gas. Therefore, drilling fluids must be carefully formulated to further research.
reduce the adverse effects on formation productivity and standard
formation evaluation techniques.
Filtration loss is one of the most important properties of drilling 2. Experimental program
fluids that should be controlled in order to minimize formation
damage. Sodium bentonite, synthetic and bio polymers are commonly 2.1. Materials used as drilling fluid additives
used as filtration control agents. The performance of drilling fluids and
additives are tested via the American Petroleum Institute (API) 2.1.1. Bentonite
standard procedures which are compiled in the ANSI/API 13B-1, 13B-2 Bentonite is a water absorbent aluminium phyllosilicate primarily
and SPEC 13A (American Petroleum Institute, 2003; American consisting of montmorillonite clay, (Na,Ca) 0.33 (Al,Mg) 2 Si 4 O 10
Petroleum Institute, 2005; American Petroleum Institute, 2006). (OH)2·nH2O. Montmorillonite clay is characterized by a mica-type
These tests, as well as the required equipment and individual purpose, crystal structure made up of silica and alumina, and is loosely bound
are summarized in Table 1. with a cation such as sodium or calcium. Sodium montmorillonite is
Due to its high β-glucan content, Waxy hull-less barley (WHB) capable of swelling to approximately ten-fold its original volume
yields unique viscosity properties when mixed with water in high when mixed in fresh water, while calcium montmorillonite only
temperature, high pH environments. Rheological properties of swells to 2–4 times its original volume.
aqueous drilling fluids containing WHB have been discussed in a Bentonite is the most commonly used additive to drilling fluids
previous paper (Hamida et al., 2009). The study presented in this due to its unique rheological properties. Small concentrations of
paper deals with filtration loss characteristics of aqueous drilling bentonite in water form a viscous, thixotropic fluid, which exhibits
fluids containing WHB. Several standardized tests have been low filtration, excellent cuttings suspension, and thin filter cakes. It is
easy to mix, reacts quickly to fresh water, and is widely available.
Applications of bentonite are limited to non-saline formations, and
⁎ Corresponding author.
often require expensive additives for improved viscosity and filtration
E-mail address: ekuru@ualberta.ca (E. Kuru). control (Baroid Industrial Drilling Products, 2005b; Bennab et al.,
1
Now with the Alberta Research Council, 250 Karl Clark Rd., Edmonton, AB, Canada. 1999).

0920-4105/$ – see front matter © 2010 Elsevier B.V. All rights reserved.
doi:10.1016/j.petrol.2010.02.006
34 T. Hamida et al. / Journal of Petroleum Science and Engineering 72 (2010) 33–41

Table 1
Standard API tests for drilling muds, as recommended in API RP 13B (2003).

API test Test equipment Purpose

Viscosity and gel strength Marsh funnel Fast viscosity determination, drilling fluid consistency
Direct indicating viscometer, rotational viscometer Mechanical measurement of viscosity at various shear rates, gel strength
LP/LT Filtration LP/LT Filter Press Measurement of filtration and wall-cake building characteristics of a mud
HP/HT Filtration HP/HT Filter Press Measurement of filtration and wall-cake building characteristics at
elevated temperature and pressure
Sand screening Sand screen Determine sand content
Cation exchange capacity Methylene blue solution Indicator of the amount of reactive clays present in the drilling fluid
pH Glass electrode pH meter pH measurement; Clay interactions, solubility of various components and
contaminants and effectiveness of additives are dependent on pH, as is the
control of acidic and sulfide corrosion processes.

Chemical analysis
Alkalinity and lime content Titration equipment Acid neutralizing abilities of a substance. Used to estimate concentrations
of hydroxyl (OH−), carbonate (CO− 2 −
3 ) and bicarbonate (HCO3 ) ions in the mud
Total hardness (mg Calcium) Titration equipment Calcium and magnesium content
Mud weight Mud balance Density determination

The bentonite used in this study is premium grade Wyoming solvent extraction (up to 89%) are most commonly used (Bhatty,
sodium bentonite. This bentonite adheres to the API Spec. 13A Sect. 4 1999). Wood et al. (1978) investigated the influence of particle size,
standards, and was ANSI/NSF Standard 60 Certified. temperature, pH and ionic strength on β-glucan extraction using
sodium carbonate extraction at pH 10 and achieved extractions of up
2.1.2. Xanthan Gum (XG) to 78% β-glucan. NaOH has also been found to yield high percentages
Xanthan gum is an anionic desiccation-resistant polymer, which is of β-glucan in cereals. Dawkins and Nnanna (1993) studied the effects
made up of a polysaccharide string with a cellulose backbone, of pH and temperature on β-glucan extraction of oat gum. They found
trisaccharide side chains and repeating pentasaccharide units. Each that β-glucan concentration moderately rises with increasing pH and
molecule consists of over 5000 pentamers, and exhibits low poly- dramatically rises with increased temperature. This finding was
dispersivity compared to other hydrocolloids. Although relatively confirmed by Temelli (1997), who showed that β-glucan may be
expensive by weight, XG is widely used in the oil & gas industry as an effectively extracted from barley at elevated temperatures.
effective viscosifier. Xanthan gum remains stable at high tempera- Traditionally, WHB extract viscosities were determined in acidic
tures and in the presence of acids, alkalis, salts and enzymes. Because solutions to avoid interferences associated with endogenous β-
of its very high low-shear pseudo plastic viscosity and shear-thinning glucanases (Aastrup, 1979; Bhatty et al., 1991; Perez-Vendrell et al.,
character, Xanthan gum is often used for viscosity control. XG is 1996). Autio et al. (1987) studied oat β-glucan solutions at 0.20–
biodegradable and thus, extremely environmentally friendly (García- 1.56 wt.% over a shear rate between 0.734–1500 s− 1 and applied a
Ochoa et al., 2000; Rochefort and Middleman, 1987). power law rheological model to quantify the flow behavior. They
found that β-glucan solutions at 1% concentration have a low flow
2.1.3. Carboxymethylcellulose (CMC) behavior index and a high consistency index. Dawkins and Nnanna
Carboxymethylcellulose (CMC) is a derivative of cellulose formed by (1995) studied the effects of pH, temperature and the presence of salt
its reaction with alkali and chloroacetic acid. The Carboxymethylcellu- and sucrose on the viscosity of oat gum, and concluded that viscosity
lose structure is based on the β-(1→4)-D-glucopyranose polymer of remained stable over a wide range of pH (2–10) and decreased with
cellulose. CMC dissolves rapidly in cold water and is mainly used for increasing temperature. Dongowski et al. (2005) studied the
controlling viscosity without gelling (CMC, at typical concentrations, rheological behavior of β-glucan concentrations (2% and 4%) isolated
does not gel even in the presence of calcium ions). Its control of viscosity from extruded autoclaved oat meal and oat bran using oscillatory and
allows for its use as thickener, emulsion stabilizer and suspending agent. rheological measurement techniques. They found that the elastic
CMC can also be used for its water-holding capacity, which is high even properties improved at increased frequency and that the complex
at a low viscosity and a high degree of Ca2+ contamination. Thus, CMC is viscosities decreased with frequency. For an excellent review, please
widely used as a filtration control agent. Hydrophobic lower substituted refer Bhatty(1999). Due to its high β-glucan content, WHB may act as
CMCs are thixotropic, while extended higher substituted CMCs are an effective viscosifier and filtration control agent when added to
pseudoplastic (Hughes et al., 1993; Käistner et al., 1997). CMC provides conventional water based mud. The possibility of using WHB as an
filtration control in fresh or brackish water-based drilling fluids, reduces alternative to clay additives such as bentonite has been investigated at
fluid loss without significantly increasing fluid viscosity, and promotes 22 °C and 90 °C for both freshwater and saline solutions. Since WHB is
borehole stability in water sensitive formations (Baroid Industrial biodegradable, such an additive is considered environmentally
Drilling Products, 2005a). It is non-toxic, non-fermenting, and only friendly and therefore, economical as it would not require additional
requires low quantities to be effective. facilities and procedures to meet stringent pollution controls.
Two types of CMC have been used in this study. The first type, CMC
(norm) is lab grade carboxymethyl-cellulose. The second is the type 2.2. Mixing method and drilling fluid preparation
commercially available from an oil-field service company.
Each sample is mixed using a standard Hamilton Beach Commercial
2.1.4. Waxy hull-less barley (WHB) high-speed mixer (Model 550) and a 180 mm deep, 97 mm ID top,
WHB, like many other cereals, is rich in soluble fiber components, 70 mm ID bottom mixer cup (Hamilton Beach mixer cup No. M110-D).
most notably β-glucan (3–7%). These non-starch polysaccharides are Solid additive is weighed to the nearest 0.01 g, and gently introduced
composed of (1→3), (1→44) mixed linked glucose polymers (Wood into 350 ml of fresh water (or 150,000 ppm NaCl solution) while the
et al., 1991; Wood et al., 1994). β-glucan is normally contained in cell impeller is mixing. Each sample is mixed for 10–15 min at a low speed to
walls of cereals, especially within the endosperm cell wall (Miller and prevent the loss of fluid. In some mixes, where samples yield a high
Fulcher, 1994). There are various methods to extract β-glucan from viscosity, high speed mixing was applied. Once mixed, the sample was
barley. Dry milling and sieving (up to 31%), and acid extraction and cooled to 21 °C under cold, flowing water. The maximum mixing
T. Hamida et al. / Journal of Petroleum Science and Engineering 72 (2010) 33–41 35

temperature due to shear was measured to be 26 °C. Mixing tem- 2.3. Temperature aging
perature is not considered a major contributor to the observed
differences in filtration because samples are cooled to 21 °C after In some experiments, samples are aged at 90 °C to study filtration
mixing. Table 2 summarizes the mud-systems for each test type in this performance changes with temperature aging. This procedure is
study. especially necessary with WHB, because β-glucan is more effectively
All saline mud solutions are derived from a pre-mixed 150,000 ppm extracted at a high temperature. Aging is accomplished using OFITE
NaCl solution, which is stored in a 4 L beaker. This ensures that all saline aging cells and an OFI Roller Oven with an Omron timer and DC Motor
mud solutions share the same concentration of NaCl. control. The mixed mud system is poured into a high pressure aging
cell, and placed inside the roller oven. The roller oven is set to
maintain a constant temperature of 90 °C. The sample is gently mixed
Table 2
Summary of test runs.
with rollers for 16 h, after which it is placed under cold water. Once
cooled to 25 °C, the sample is taken out of the aging cell for filtration
Water Bentonite NaCl WHB XG CMC (norm) CMC (QT) Comments tests.
[ml] [g] [ppm] [g] [g] [g] [g]

LPLT filtration tests 2.4. Filtration tests


1 350 22.5 Base case
2 350 30
3 350 15 The measurements of static filtration and wall-cake thickness of a
4 350 1 mud are essential to drilling fluid control and treatment. These
5 350 2 characteristics are influenced by the nature and quantity of solids in
6 350 22.5 1 the fluid and their physical and chemical interaction with the liquid.
7 350 22.5 2
8 350 22.5 3
Generally, filtration is temperature and pressure dependent. There-
9 350 22.5 4 fore, filtration tests must be performed at both low pressure/low
10 350 22.5 5 temperature (LP/LT) and high pressure/high temperature (HP/HT).
11 350 22.5 15 Each method requires different equipment and methods.
12 350 22.5 1
13 350 22.5 3
14 350 22.5 1 2.4.1. Low pressure/low temperature (LP/LT) tests
15 350 22.5 Aged at 90 °C Fig. 1 shows a schematic of the LP/LT apparatus. A LP/LT filter press
for 16 h consists of a cylindrical mud cell having an inside diameter of
16 350 22.5 5 Aged at 90 °C 76.2 mm and a height of at least 64.0 mm. It is designed so that a
for 16 h
90.0 mm sheet of 2.7 μm filter paper can be placed in the bottom of
17 350 22.5 3 Aged at 90 °C
for 16 h the chamber to remove particles from the fluid. The filtration area is
18 350 22.5 1 Aged at 90 °C 4580 ± 60 mm2. The filter press gasket is the determining factor of the
for 16 h filtration area, and may vary due to its elasticity. The entire mud cell is
19 350 22.5 3 Aged at 90 °C
made of stainless steel to handle strong alkaline solutions. A pressure
for 16 h
20 350 22.5 1 Aged at 90 °C of 100 ± 5 psi is applied (or bled out) through the top cap using a back
for 16 h pressure regulator attached to a Nitrogen tank. Below the support is a
21 350 22.5 3 Aged at 90 °C drain tube for discharging the filtrate into a graduate cylinder (25 ml).
for 16 h The filter paper used in the subsequent filtration tests is especially
22 350 5 Aged at 90 °C
hardened filter paper for low pressure filter presses (31/2 in.
for 16 h
23 350 30 Aged at 90 °C diameter, 2.7 μm, conforming to U.S. Standard Sieve No. 200).
for 16 h The flow of filtrate through a mud cake (an unconsolidated porous
24 350 22.5 150,000 1 medium) is governed by Darcy's law.
25 350 22.5 150,000 3
26 350 150,000 30
27 350 22.5 150,000 2 dVf kAΔP
= ð1Þ
28 350 22.5 150,000 2 Aged at 90 °C dt μhmc
for 16 h
29 350 22.5 150,000 6 Aged at 90 °C
for 16 h
30 350 150,000 30 Aged at 90 °C
for 16 h

HPHT filtration tests


1 350 22.5 ΔP = 500 psi,
121 °C
2 350 22.5 ΔP = 500 psi,
121 °C
3 350 30 ΔP = 500 psi,
121 °C
4 350 22.5 150,000 ΔP = 500 psi,
121 °C
5 350 150,000 30 ΔP = 500 psi,
121 °C

Permeability plugging tests (PPT)


1 350 22.5 ΔP = 500 psi,
121 °C
2 350 22.5 1 ΔP = 500 psi,
121 °C
3 350 30 ΔP = 500 psi,
121 °C
Fig. 1. LP/LT filtration test apparatus.
36 T. Hamida et al. / Journal of Petroleum Science and Engineering 72 (2010) 33–41

At the time t during filtration, the volume of solids in the mud that
has been filtered must be equal to the volume of solid depositing on
the cake (assuming that no seeping through the filter). Mathemat-
ically,

fsm Vm = fsc hmc A ð2Þ

where fsm is the volume fraction of solids in the mud, and fsc is the
volume fraction of solids in the cake. Rewriting,
 
fsm hmc A + Vf = fsc hmc A ð3Þ

which simplifies to

Vf
hmc =   ð4Þ
fsc
A fsm
−1

Inserting this expression into Darcy's law, and integrating, one


finds that
sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
 ffi
t fsc
Vf = A 2kΔP −1 ð5Þ
μ fsm

Therefore, plotting the filtrate volume, Vf, versus the square root of Fig. 2. HP/HT filtration test apparatus.
time, will yield a straight line. The standard API filter loss is reported
as the volume of filtrate after 30 min, when 100 psi is applied. In some
cases, a spurt loss of filtrate is observed before porosity and and opened the bottom valve to start filtration. The pressure differential
permeability of the filter cake is established. Such spurt loss is a across the filter medium was continuously maintained at 500 psi. The
good indicator of solids suspension in the mud. filtrate was collected for 30 min, maintaining the selected temperature
After inspecting each part of the cell and installing the filter, the to within 1 °C, and the pressure differential to within ±10 psi. After
mud sample is poured into the cell to within 13 mm from the top lid 30 min, the sampling cell is shut in and sampled. Additionally, the filter
(to minimize N2 contamination of the filtrate). Once a dry graduated with the mud cake is retrieved for further analysis. The step-by-step
cylinder is placed under the drain tube to collect the filtrate, the relief procedure of this test can be found in API RP 13B-1 (American Petroleum
valve is closed and the regulator was adjusted so that a pressure of Institute, 2003).
100 ± 5 psi could be applied in less than 10 s. The test period starts at The measurement of static filtration and wall-cake thickness of a
the time of pressure application. The filtrate volume (ml) is monitored mud is essential to drilling fluid control and treatment, as are the
at regular time intervals. After 30 min, the LP/LT filter press is shut off characteristics of the filtrate such as oil, water or emulsion content.
and the pressure was slowly bled off to atmospheric. The final volume These characteristics are influenced by the nature and quantity of
of filtrate after 30 min in cm3 was noted as API filtrate. Using extreme solids in the fluid and their physical and chemical interaction with the
care to save the filter paper with a minimum of disturbance to the liquid. Generally, filtration is temperature and pressure dependent.
cake, we disassembled the cell and discarded the mud. The thickness Therefore, filtration tests must be preformed at both low pressure/low
of the filter cake was measured to the nearest 1/32 in. (0.8 mm) using temperature (LP/LT) and high pressure/high temperature (HP/HT).
a ruler. The step-by-step procedure of this test can be found in API RP Each method requires different equipment and methods.
13B-1 (American Petroleum Institute, 2003).
2.5. Permeability Plugging Tests (PPT)
2.4.2. High pressure/high temperature (HP/HT) tests
Fig. 2 shows a schematic of the HP/HT filtration apparatus. The HPHT The Permeability Plugging Test is a modification of the standard
filtration tests measure filtration properties under varying dynamic HPHT filter press, where the pressure cell is inverted, and the filter
downhole conditions. The test apparatus consists of a controlled medium and the backpressure collection vessel are located at the top of
pressure source (Nitrogen), regulators, a mud cell rated to 1300 psi, a the assembly. Such test may be performed in the field or in the
system for heating the cell, and a back-pressure controlled 100 ml laboratory environment. The instrument is useful in performing
sampling vessel. The sampling vessel is pressurized to prevent flashing filtration tests on plugging materials without the interference of
or evaporation of filtrate at high temperatures. The mud cell has a particles settling on the filter medium during the heating process. The
thermometer well, oil-resistant gaskets, a support for the filter medium cell is pressurized with hydraulic oil and a floating piston separates the
and a valve on the filtrate delivery tube to control flow from the cell. An oil from the test fluid within the cell. The PPT is very useful in predicting
especially hardened Whatman No. 50 filter paper (2.7 μm, 2.5″ how a drilling fluid can form a low permeable filter cake to seal off
diameter) was used to resist temperatures up to 205 °C. depleted, under pressured intervals and help prevent differential
After installing the filter, the prepared mud sample was gently sticking. The apparatus used to perform the PPT is shown in Fig. 3.
poured into the mud cell. The mud cell and the sampling vessel were The cell is furnished with a threaded cell inlet cap, a floating piston,
then tightly sealed and pressurized to 100 psi. The mud cell was heated and a threaded scribed outlet cap for the hardened filter. An extra
for approximately 30 min until it reached 121 °C. A 30 min heating time thick end cap with a standard screen backup is furnished to prevent
was selected to prevent undesired settling of the solids in the mud. It puncturing of the thin filter paper. The inlet or bottom valve stem is
was necessary to adjust the back pressure regularly to account for fitted with a quick-connect for the connection to the hydraulic
thermal expansion of the liquid. Once the desired temperature was pressure manifold. The standard hydraulic pressure manifolds are
reached, we increased the pressure of the top pressure unit to 600 psi, equipped with a 4000 psi relief valve. The outlet or upper valve stem
T. Hamida et al. / Journal of Petroleum Science and Engineering 72 (2010) 33–41 37

solid fines within the mud are suspended within the mud, and
therefore do not settle onto the filter. The filtrate was collected for
30 minutes, maintaining the selected temperature to within 1 °C, and
the pressure differential to within ±10 psi. After 30 min, the system is
shut in, and the collected filtrate within the sampling vessel is
collected. Once the mud cell cooled down to 40 °C, the filter is
retrieved for further analysis. The step-by-step procedure of this test
can be found in API RP 13B-1(American Petroleum Institute, 2003).

3. Results and discussions

3.1. LP/LT filtration tests

3.1.1. Unaged freshwater mud systems


Given the excellent viscosifying properties of 30 g WHB in both
freshwater and saline solutions, we proceeded in investigating the
barley's potential as a fluid loss control agent. Fig. 4 presents the
filtration curves for freshwater, unaged bentonite based muds with
different concentrations of mud additive. The addition of low concen-
trations of WHB did not reduce the filtrate loss of bentonite
considerably. XG and CMC out performed WHB added mud by up to
15 g WHB. Once 15 g WHB is added to bentonite, the mud system starts
to show similar behavior as with 1 g XG additive. The relative API
Fig. 3. Permeability plugging test apparatus.
filtration loss after 30 min for freshwater, unaged bentonite mud
systems with different concentration of additive is presented in Fig. 5.
assembly consists of a dual valve stem with a ball valve in the middle, One can clearly observe that WHB fails as a fluid loss control additive
which facilitates the opening and closing of the outlet flow. The when added in low concentrations. Only when 15 g WHB is added to
100 ml back-pressure sampling vessel is mounted upside down on the freshwater-bentonite mud, we observe a comparable performance to
top of the heating jacket. It attaches to the cell outlet valve stem and is the alternatives. For completeness, we also add 30 g WHB in 350 ml
secured with a retainer pin. freshwater, to reiterate the potential of WHB as a bentonite replace-
After installing the filter, the prepared mud sample was gently ment. 30 g WHB spectacularly outperformed bentonite in filtration and
poured into the mud cell. The mud cell and the sampling vessel were yielded similar API filtration values as the polymer added mud.
then tightly sealed and pressurized to 100 psi. The mud cell was Additionally, the resulting mud cake was less than 1 mm (b1/32 in).
heated for approximately 30 min until it reached 121 °C. Once the
desired temperature was reached, we increased the pressure of the 3.1.2. Aged freshwater mud systems
bottom pressure unit to 600 psi, and opened the top valve to start We also investigated the potential of WHB as filtration loss control
filtration. The pressure differential across the filter medium was additive after aging, and found that concentrations of 5 g/350 ml of
continuously maintained at 500 psi. A manual hydraulic pump was WHB in bentonite-fresh water mud performed comparably to the
used to generate the pressure differential within the mud cell to push alternatives (Fig. 6). The filtration improvement with WHB is only
the sample through the filter cake into the sampling vessel. This is observed after prolonged heat treatment, while alternate filtration
done through the hydraulic piston within the mud cell. As the piston control agents such as CMC immediately reduce filtration loss. Aging
moves upwards, it displaces a volume of sample through the filter. The did not alter the API filtration loss of Xanthan gum and CMC.

Fig. 4. Filtration curves for freshwater (unaged) bentonite muds with different concentrations of mud additive.
38 T. Hamida et al. / Journal of Petroleum Science and Engineering 72 (2010) 33–41

Fig. 5. API Filtration loss after 30 min for freshwater (unaged) bentonite muds with different concentrations of mud additive.

3.1.3. Saline mud systems (150,000 ppm NaCl) systems (presented in earlier sections). One can clearly observe the
Fig. 7 shows API filtration loss of aged and unaged saline excellent performance of WHB both as an additive to bentonite-fresh
(150,000 ppm NaCl) bentonite muds with different filtration control water mud (at a high concentration) and as a main ingredient of a
additive concentrations. 30 g WHB in 350 ml of freshwater and saline drilling fluid alternative to bentonite. In the case of the 22.5 g
water clearly out performed XG and CMC before and after aging. In bentonite base mixture, the 30 minute API filtration loss is 63.5 cc,
fact, the observed filtration loss is less than half of what is observed resulting in a mud cake of 5/32″. After adding 1 g CMC, the filtrate
with 3 g CMC. Additionally 30 g WHB produced an extremely thin volume was reduced to 23.2 cc and a mud cake thickness of 6/32″. On
mud cake, bb1 mm. This is an extremely important asset to have for a the other hand, adding 15 g WHB to the bentonite base mud reduced
drilling fluid since thin mud cake eliminates many problems the filtrate loss to 12.8 cc (mud cake 3/32″), which is almost half of the
associated with drilling fluid applications (i.e., differential pipe filtrate loss obtained with CMC. Interestingly, 30 g WHB only yielded
stuck, log interpretation difficulties, etc.) excellent filtrate volumes of 13.2 cc and a mud cake height of 2/32″.
There may be two reasons why WHB reduced filtration. First, fine
3.2. HP/HT filtration tests particles may block the pores of the filter paper, reducing the
permeability of the filter paper, therefore, reducing the filtration rate.
3.2.1. Freshwater mud systems Second, because WHB has a weaker colloidal suspension than
Fig. 8 summarizes the results of all HPHT tests for various mud bentonite, it is possible that suspended solids accumulate close to
systems. As a reference, we also include previously obtained filtrate the filter, generating a viscous layer. The viscous layer may act as a
loss volumes from the LPLT results for both unaged and aged mud pseudo-mud cake, preventing mud loss. This may explain the very

Fig. 6. Histogram showing filtration loss for aged and unaged freshwater bentonite muds with different additive concentrations. Muds were aged at 90 °C for 16 h.
T. Hamida et al. / Journal of Petroleum Science and Engineering 72 (2010) 33–41 39

Fig. 7. API Filtration loss after 30 min of aged and unaged saline (150,000 ppm NaCl) bentonite muds with different filtration control additive concentrations. Aged muds were
subjected to a temperature of 90 °C for 16 h.

thin mud cakes that were observed with all WHB experiments. This manufacturer). Despite the high concentration of CMC, 30 g WHB still
effect is eliminated in the permeability plugging tests (PPT). performed better, yielding 30% of the filtrate measured with 3 g CMC.
The resulting mud cakes were 6/32″ for 3 g CMC and 2/32″ for 30 g
3.2.2. Aged freshwater mud systems WHB. This result reinforces the previous observation that 30 g WHB is
We also investigated the potential of WHB as filtration loss control an excellent alternative to bentonite mud when drilling in salty
additive after aging, and found that concentrations of 5 g/350 ml of formations. WHB may be used in scenarios where bentonite would
WHB in bentonite-fresh water mud performed comparably to the usually fail, necessitating the addition of very expensive additives.
alternatives (Fig. 8). The filtration improvement with WHB is only
observed after prolonged heat treatment, while alternate filtration
control agents such as CMC immediately reduce filtration loss. Aging 3.3. Permeability plugging tests (PPT)
did not alter the API filtration loss of Xanthan gum and CMC.
The PPT tests reconfirmed the results from the HPHT tests, yielding
3.2.3. Saline mud systems comparable results. Fig. 10 shows the results of various PPT test runs
From the results above, it is clear that WHB can be used as an using 22.5 g bentonite base mud, 22.5 g bentonite + 1 g CMC and 30 g
effective filtration control agent. The next step was to test WHB's WHB in freshwater. In all cases, PPT yielded slightly lower filtration
performance in saline solutions. Fig. 9 summarizes the test results for values than the HPHT. 30 g WHB clearly out performed both the 22.5 g
150,000 ppm NaCl mud systems. Due to the high salinity of the bentonite and 1 g CMC additives, yielding 10.6 cc as compared to
solution, it was necessary to increase the CMC concentration to 3 g/ 23.2 cc with 1 g CMC, and 60 cc with bentonite as the base fluid. WHB
350 ml of bentonite base mud (the recommended quantity by the also generated a considerably thinner mud cake (1/32″) as compared

Fig. 8. HPHT Filtration results for various mud systems mixed in fresh water.
40 T. Hamida et al. / Journal of Petroleum Science and Engineering 72 (2010) 33–41

Fig. 9. HPHT Filtration results for various mud systems mixed in 150,000 ppm NaCl solution.

Fig. 10. Results of HPHT Filtration Tests and Permeability Plugging Tests for various mud systems in freshwater.

to 1 g CMC and bentonite, which resulted in mud cake heights of 3/32″ Moreover, 30 g WHB produced a very thin mud cake, which is an
and 10/32″, respectively. extremely important asset for a drilling fluid to have, as thin mud
cake eliminates many problems associated with drilling fluids
4. Summary of results application (i.e. differential pipe stuck, log interpretation difficul-
ties, etc.)
1. Using WHB as an additive (1–5 g/350 ml) to prevent filtration loss 3. WHB serves very well as a filtration control agent, provided that
of freshwater–bentonite mud is not effective. Some fluid loss concentrations are high. Adding 15 g WHB to bentonite–fresh
reduction was possible only at relatively high concentrations (15 g/ water mud resulted in better filtration control than when adding
350 ml). Even then, both XG and CMC out-performed WHB at 1 g CMC.
much lower concentrations. The filtrate volume is considerably 4. When using WHB–fresh water mixture as a drilling mud
reduced after aging, however, making 5 g WHB a competitive alternative to bentonite–fresh water mud, 30 g WHB–fresh water
alternative to XG and CMC. mixture displayed excellent filtration properties without the need
2. Application of WHB as an alternative to Bentonite at high for additional additives. In that respect, WHB clearly outperformed
concentrations (i.e. 30 g WHB–350 ml fresh water) yields ex- the 22.5 g bentonite base mud, as well as when 1 g CMC is added to
tremely low filtrate volumes and a very thin mud cake. More the base mud.
surprisingly, 30 g WHB in both fresh water and saline solutions out 5. Permeability plugging tests yielded comparable filtration results as
performed bentonite + CMC complexes, resulting in filtrate losses HPHT tests. 30 g WHB still outperformed the bentonite base mud,
as low as 3.2 ml (as compared to 8.2 ml with Bentonite + 3 g CMC). as well as when 1 g CMC is added to the base mud.
T. Hamida et al. / Journal of Petroleum Science and Engineering 72 (2010) 33–41 41

5. Conclusions Acknowledgment

WHB has excellent filtration control properties. When used This project was supported with funds provided by Alberta
alone, WHB performed extremely well in saline, high temperature Agriculture and Food and also by Infraready Products Ltd. We would
environments. also wish to thank Mr. Sean Watt for assisting us in running the testing
WHB is a promising alternative to bentonite, which is the most equipment.
commonly used additive in conventional water-based drilling fluid
systems, and the results of this study justify further investigation in References
this respect.
Aastrup, S., 1979. Carlsberg Res. Commun. 44, 289–304.
American Petroleum Institute, 2003. Recommended Practice for Field Testing of Water-
6. Recommendations Based Drilling Fluids, Third Edition. American Petroleum Institute (01-Nov-2003,
82 pages ANSI/API 13B-1).
It is recommended that some research be done to explain the American Petroleum Institute, 2005. Recommended Practice for Field Testing of Oil-
based Drilling Fluids (01-Mar-2005, 114 pages, ANSI/API 13B-2).
extremely good filtration control performance of WHB. Core flood American Petroleum Institute, 2006. Specification for Drilling-Fluid Materials, Includes
experiments and reverse permeability tests should be performed to Errata (2006) American Petroleum Institute, Seventeenth Edition. (01-Nov-2006,
determine if WHB plugs pores in porous media and reduces perme- 76 pages, API 13A).
Autio, K., Myllymäki, O., Mälkki, Y., 1987. J. Food Sci. 52, 364–1366.
ability. It is also important to determine how deep WHB would
Baroid Industrial Drilling Products, Rev. 2/2005-IDP 016, Baroid/Halliburton, Houston,
penetrate the formation and whether it is possible to remove the fines. TX, 2005a.
Baroid Industrial Drilling Products, Rev. 2/2005-IDP 044, Baroid/Halliburton, Houston,
Nomenclature TX, 2005b.
Bhatty, R.S., MacGregor, A.W., Rossnagel, B.G., 1991. Cereal Chem. 68, 221–227.
Vf filtrate volume, cm3 Bhatty, R.S., 1999. Cereal Chem. 76, 589–599.
k filter permeability, Darcy Bennab, M., Kbir-Ariguiba, N., Magninb, A., Bergayac, F., 1999. J. Colloid Interface Sci.
218, 442–455.
t time, seconds
Dawkins, N.L., Nnanna, I.A., 1993. J. Food Sci. 58, 562–566.
A filter area, cm2 Dawkins, N.L., Nnanna, I.A., 1995. Food Hydrocol. 9, 1–7.
μ general viscosity, cp Dongowski, G., Drzikova, B., Senge, B., Blochwitz, R., Gebhardt, E., Habel, A., 2005. Food
ΔP pressure drop across filter, psi Chem. 93, 79–291.
García-Ochoa, F., Santosa, V.E., Casasb, J.A., Gómeza, E., 2000. Biotechnol. Adv. 18,
hmc height of mud cake, cm 549–579.
fsm volume fraction of solids in mud Hamida, T., Kuru, E., Pickard, M. : “Rheological Characteristics of Aqueous Waxy Hull-
fsc volume fraction of solids in cake less Barley (WHB) Solutions”, J. of Petroleum Science and Engineering, revised
manuscript submitted, July 2009.
Vm mud volume, cm3 Hughes, T.L., Jones, T.G., Houwen, O.W., 1993. SPE Drilling & Completion 8, 157–164.
WHB Waxy hull-less barley Käistner, U., Hoffmann, H., Dönges, R., Hilbig, J., 1997. Colloids surfaces A. Physicochem.
XG Xanthan gum Eng. Asp. 123-124, 307–328.
Miller, S.S., Fulcher, R.G., 1994. Cereal Chem. 71, 64–68.
CMC Carboxymethylcellulose Perez-Vendrell, A.M., Brufau, J., Molina-Cano, J.L., Francesch, M., Guasch, J., 1996.
J. Cereal Sci. 23, 285–292.
Units Rochefort, W.E., Middleman, S., 1987. J. Rheol. 31, 337–369.
Temelli, F., 1997. J. Food Sci. 62, 1194–1197.
1 psi 6.89 kPa Wood, P.J., Siddiqui, I.R., Paton, D., 1978. Cereal Chem. 55, 1038–1049.
1 lbf 453.59 g Wood, P.J., Weisz, J., Mahn, W., 1991. Cereal Chem. 68, 530–536.
1 ft3 28316.847 cm3 Wood, P.J., Weisz, J., Blackwell, B.A., 1994. Cereal Chem. 71, 301–307.

1 in. 2.54 cm
TF (°F) (TF (°C) × 9/5) + 32

You might also like