PRE FEASIBILITY REPORT

for

PROPOSED EXPANSION OF SPECIALTY ORGANIC

CHEMICALS IN EXISTING UNIT

of

M/s. SHREE VARDHAN INDUSTRIES

PLOT NO. 2406, GIDC, SARIGAM, TAL: UMARGAON,
DIST: VALSAD-396155, GUJARAT

Prepared By:

NABL Accredited Testing Laboratory

ISO 9001:2008 Certified Company
Aqua-Air Environmental Engineers P. Ltd.
403, Centre Point, Nr. Kadiwala School, Ring
Road, Surat - 395002

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 CONTENTS

Sr. Description Page No.

No.
1. Executive Summary 3
2. Introduction of the Project/Background information 7
3. Project Description 8
4. Site Analysis 13
5. Planning Brief 15
6. Proposed Infrastructure 16
7. Rehabilitation and resettlement (R & R) Plan 17
8. Project Schedule & Cost Estimates 17
9. Analysis of Proposal (Final Recommendations) 17

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1.0 EXECUTIVE SUMMARY

1.1 Company Profile

Introduction
Shree Vardhan Industries (SVI), is specialized in the development, production and
marketing of various products since 1998. SVI is Headed by highly qualified and experienced
personnel and is backed by efficient team of qualified technocrats and professionals, who
are committed to excellence in terms of product quality like Feed Grade Choline, Chloride
Pure, Choline Chloride 75 % Liquid, Ferrous Sulphate Heptahydrate, Dried Ferrous Sulphate.
These are prepared using supreme quality ingredients that are procured from authentic
manufacturers of the market. The products offered by them are widely appreciated in the
market for having features like balanced composition, purity and longer shelf life.

1.2 Project Details

No. Name of Product Existing Proposed Total

(MT/Month) (MT/Month) (MT/Month)
1 Fumaric Acid 10 101 111
2 Ferrous Sulphate 120 -- 120
3 Mono Ammonium Phosphate 70 -- 70
4 Di Ammonium Phosphate 70 -- 70
5 Poultry Feed 100 -- 100
6 Copper Sulphate 50 -- 50
7 Ferrous Sulphate 250 -- 250
(Dry/Granules Form)
8 Ferrous Fumarate -- 150 150
9 Zinc Sulphate Monoohydrate -- 100 100
10 Ferric Orthophosphate -- 50 50
11 Ferric Pyrophosphate -- 50 50
12 Sodium Citrate -- 50 50
13 Iron Sucrose -- 20 20
14 Ferric Citrate -- 25 25
15 Ammonium Ferric Citrate -- 25 25
16 Iron Polysaccharide Complex -- 25 25
17 Iron (II) Sodium EDTA -- 60 60
18 Ferrous Ascorbate -- 25 25
19 Iron Dextran -- 20 20

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 20 Trichloine Citrate -- 20 20
21 Choline Bitartarte -- 70 70
22 L lysine HCl 25 25
23 Ferrous gluconate 20 20
Total 670 801 1471

1.3 Green Belt Development

Company has developed an effective green belt within the factory and on periphery of the
factory. In addition to this, majority of the vacant land shall be planted with trees, shrubs
and grasses.

1.4 Power & Fuel Requirement

Fuel
Natural Gas @1000 scm/Day (Existing)
Natural Gas @2000 scm/Day (Proposed)
Natural Gas @3000 scm/Day (Total)
HSD @ 25 Liter/Hr (Proposed)

Energy :
250 KVA from DGVCL (Existing)
500 KVA from DGVCL (Proposed)
750 KVA from DGVCL (Total)
D.G.Set – 250 KVA (Proposed)

1.5 Water Requirement and Wastewater Generation & Treatment

Source of water will be met through GIDC water supply. Total water requirement will be 49
m3/day. Total 22.4 m3/day (20 m3/day Industrial + 2.4 m3/day domestic) of effluent shall be
generated; out of which 20 m3/day will be treated in ETP and finally sent to CETP.

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 1.6 Air Pollution Source and Control Management
FLUE GAS EMISSION

Nos. Type & Consumption of fuel

Stack Height Air Pollution
of Stack Attached to
& Diameter Control System
Stack
1 Thermic Fluid Heater Height : Natural gas@ Natural gas@ --
(4,00,000 11 Meters 1000 scm/Day 3000 scm/Day
Kcal./Hour.) Dia: 5 inch
2 Steam Boiler Height : Natural gas@ --
Capacity : 20 Meters 2000 scm/Day
1000 Kg/hr Dia: 8 inch
3 D. G. Set - Stand By Height : HSD- --
Capacity : 205 KVA 10 Meters 25 Liters/Hr
Dia: 5 inch
PROCESS GAS EMISSION

Nos. of Vent Height & Air Pollution

Vent Attached to Pollutants
Stack Diameter Control System
1 Process Vent-I Height : 11 Meters HCl 20 mg/Nm3 Water Scrubber
Dia 5 inch
2 Process Vent-II Height : 11 Meters NH3 175 mg/Nm3 Water + HCL
Dia 5 inch Scrubber

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 1.7 Hazardous Waste Management

CAT. HAZARDOUS QUANTITY (MT/Month)

METHOD OF DISPOSAL
NO. WASTE Existing Proposed Total
5.1 Used Oil 0.1 0.1 0.2 Collection, Storage,
MT/Year MT/Year MT/Year Transportation & Sent to
GPCB approved refiners
33.1 Discarded 2 3 5 Collection, Storage,
barrels/ MT/Year MT/Year MT/Year Transportation & Sent back
containers/ i. e. to supplier / GPCB approved
liners vendor
250
Nos./Month
35.3 ETP Sludge 3.6 44.4 48 Collection, Storage,
MT/Year MT/Year MT/Month Transportation & Disposal at
TSDF site
36.1 Distillation -- 24 24 MT/Year Collection, Storage,
Residue MT/Year Transportation & co-
processing in cement
industries or Incineration at
common incineration facility
26.1 Inorganic Salt -- 2400 2400 Collection, Storage,
MT/Year MT/Year Transportation & Disposal at
TSDF site
-- Ammonium -- 3000 3000 Collection, Storage,
Sulphate MT/Year MT/Year Transportation & sale to end
users.

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2.0 INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION
2.1 Identification of the project and project proponent. In case of mining project, a copy
of mining lease/letter of intent should be given.
Identification of the project
Proposed Expansion project for manufacturing specialty chemicals
Identification of the project proponent
Presently following is Proprietor of the company:-
(1) Mr. Jitendra Meher (Proprietor)

2.2 Brief description of nature of the Project

Proposed Expansion of specialty chemicals manufacturing.

2.3 Need for the project and its importance to the country and or region
The objective is to be achieved by:
• Consolidating Business.
• By constantly upgrading the product range.
• Continuously reducing the Costs & improving Quality.
• To generate local employment

2.4 Demands-Supply Gap

Based on our informal survey of the market with our current customers and various traders,
we have found that there is a big potential for the range of the products we are planning.
These products will be an addition to the current range of our products.

2.5 Imports vs. Indigenous production

Based on the current cost of indigenous raw materials will make us very competitive against
imported finished products and we will be able to increase the export of our finished
products.

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2.6 Export possibility
Depending on the international demand of products we shall explore the possibility of
exporting the products.

2.7 Domestic/Export Markets

Majority of the products will be used for domestic market and some products will be
exported depending on the international market.

2.8 Employment Generation (Direct and Indirect) due to project

Employment would be as per prevailing norms of state government for skilled and unskilled
people for the proposed project for manufacturing specialty chemicals.

3.0 Project Description

3.1 Type of Project including interlinked and interdependent projects, if any.
Proposed Expansion project for manufacturing specialty chemicals - Category: B-5(f). No
interlinked project has been submitted.

3.2 Location (map showing general location, specific location and project boundary &
project site layout) with coordinates.

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Map showing general location

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Project Site Layout

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 Land Area Breakup
No Detail Area (m2)
1 Plant Area 329
2 Office & Lab Area 42
3 Storage Area 50
4 Utillity Area 102
5 W.Ma Cabin 6
6 Toilet Block 4.3
7 ETP 45
8 Solid Waste Area 12
9 Open Area 209.7
10 Green Belt Area 200
Total 1,000

3.3 Details of alternate sites considered and the basis of selecting the proposed site,
particularly the environmental considerations gone into should be highlighted.
Major factors involved in the selection of site are listed below:
• Existing site

N • Site is very well connected by road

• Proximity to Raw Material suppliers
• Availability of sufficient land free from cultivation
• Availability of power evacuation facilities
• Availability of water for industrial use
• Availability of common effluent treatment & disposal facility

Modern infrastructure support and amenities at par with industrial estates in other global
markets, including:
Efficient transport facilities within the industrial estate and to & fro the city area.
Environment-friendly zone.
Uninterrupted power supply.

3.4 Size or Magnitude of Operation

Please refer Section-1.2, Page No. 3

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3.5 Project Description with process details (a schematic diagram/flow chart showing the
project layout, components of the project etc. should be given)
Please refer Annexure-3 in Form-I

3.6 Raw material required along with estimated quantity, likely source, marketing area of
final products. Mode of transport of raw materials and finished products.
Raw material requirement is referred as Annexure-1 in Form-I.
Raw materials and finished products will be transported by road only.

3.7 Resource optimization/recycling and reuse envisaged in the project, if any, should be
briefly outlined.
Every possible effort will be made to reduce fresh water requirement.

3.8 Availability of water its source, energy/power requirement and source should be
given.
Fuel
Natural Gas @1000 scm/Day (Existing)
Natural Gas @2000 scm/Day (Proposed)
Natural Gas @3000 scm/Day (Total)
HSD @ 25 Liter/Hr (Proposed)

Energy :
250 KVA from DGVCL (Existing)
500 KVA from DGVCL(Proposed)
750 KVA from DGVCL(Total)
D.G.Set – 250 KVA (Proposed)

Water Source
The entire water requirement will be met through GIDC water Supply.

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3.9 Schematic representations of the feasibility drawing which give information of EIA
purpose.
ACTIVITIES OVERVIEW OF SOURCE OF INFORMATION
E. I. A. STUDIES

ANNUAL REPORT
RECONNAISSANCE SURVEY OF EXISTING PLANT INTRODUCTION MARKET ASSESSMENT
FINANCIAL REPORT
PROJECT REPORT

BASELINE
ENVIRONMENTAL ENVIRONMENTAL INFORMATION CENTRE
MONITORING OF AIR, WATER & SOIL QUALITY & NOISE CENTRAL GROUND WATER BOARD
LEVELS. DATA ON METEOROLOGY SOCIO-ECONOMIC STATUS
GUJARAT POLLUTION CONTROL BOARD (GPCB)
STATUS & BASIC AMENITIES. SITE VISITS BY AND PUBLIC HEALTH ENGINEERING DEPT.
INTERVIEWS WITH LOCALS AGRICULTURE DEPARTMENT
SOCIOECONOMIC FOREST DEPARTMENT
STATUS & IRRIGATION DEPARTMENT
INFRASTRUCTURE EMPLOYMENT EXCHANGE
HEALTH CENTER
CENSUS DEPT.
PROPOSED INDIAN METEOROLOGICAL DEPT.
EXPANSION PLANT

FACILITY DESCRIPTION

IDENTIFICATION & ASSESSMENT OF IMPACTS IMPACTS

EVALUATION OF IMPACTS BY MATRIX METHOD METHODOLOGY OF
IMPACT
ASSESSMENT

DESCRIPTION OF EFFLUENT TREATMENT PLAN, AIR

POLLUTION CONTROL, HAZARDOUS WASTE ENVIRONMENTAL
MANAGEMENT, GREEN BELT DEVELOPMENT MANAGEMENT PLAN
MONITORING PROGRAM

RISK ANALYSIS SAFETY, HEALTH & ENVIRONMENTAL POLICY, GUIDELINES BY

CONSEQUENCE ANALYSIS STUDIES & DIRECTOR GENERAL OF FACTORY SAFETY, MINISTRY OF LABOR.
PREPARATION OF DISASTER MANAGEMENT PLAN DISASTER
4.0 Site Analysis MANAGEMENT PLAN

4.0 Site Analysis

4.1 Connectivity
• Site is very well connected by road & rail
• Availability of power evacuation facilities
• Availability of water for industrial use

4.2 Land Form, Land Use and Land Ownership

It will be incorporated in EIA Studies.

4.3 Topography (along with map)

We will incorporate topography in EIA Studies.

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4.4 Existing land use pattern (agriculture, non-agriculture, forest, water bodies (including
area under CRZ)), shortest distances from the periphery of the project to periphery of the
forests, national park, wild life sanctuary, eco sensitive areas, water bodies (distance from
HFL of the river), CRZ. In case of the notified industrial area, a copy of the Gazette
notification should be given.

4.5 Existing Infrastructure

Existing Infrastructures facilities are listed below:
Site is very well connected by road
Proximity to Raw Material suppliers
Availability of sufficient land free form cultivation
Availability of power evacuation facilities
Availability of common effluent treatment & disposal facility

4.6 Soil Classification

It will be incorporated in EIA Studies.

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4.7 Climatic data from secondary sources
Primary Source: Our own weather station & Secondary Sources: Indian Meteorological
Department, Ahmedabad.

4.8 Social infrastructure available

Depending on the growth of the company the required social infrastructure will be
provided.

5.0 Planning Brief

5.1 Planning Concept (type of industries, facilities, transportation etc) Town and Country
planning/Development authority classification.
Type of Industry: Proposed expansion of specialty chemicals manufacturing
Facility: Canteen, Administration, Transportation

5.2 Population Projection

It will be incorporated in EIA Studies.

5.3 Land use planning (breakup along with green belt etc.)
Total Area: 1,000 m2
Plant Area: 590.3 m2
Open Area: 209.7 m2
Green Belt Area: 200 m2

5.4 Assessment of Infrastructure Demand (Physical & Social)

It will be incorporated in EIA Studies.

5.5 Amenities/Facilities
It will be incorporated in EIA Studies.

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6.0 Proposed Infrastructure
6.1 Processing Zone: 590.3 m2
6.2 Non- Processing Zone: 409.7 m2

6.3 Green Belt

Company has developed an effective green belt within the factory and on periphery of the
factory. Total Plot Area is 1,000 m2, out of which 200 m2 (20%) is Green Belt Area. In
addition to this, majority of the vacant land shall be planted with trees, shrubs and grasses.

6.4 Social Infrastructure

Depending on the growth of the company the required social infrastructure will be
provided.

6.5 Connectivity (Traffic and Transportation Road/ Rail/Metro/ Water ways etc)
Site is very well connected by road & railway.

6.6 Drinking water Management (Source & Supply of water)

Water requirement will meet through the GIDC Water Supply.

6.7 Sewerage System

Sewage pipes would be laid in entire company for the removal and disposal of mainly non-
harmful liquid wastes from the offices, canteen and domestic waste coming from different
sections. These liquid wastes would be treated and disposed by septic tank and soak pit.

6.8 Solid Waste Management

Please refer Section 1.7, Page No. 7.

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7.0 Rehabilitation and Resettlement (R & R) Plan
7.1 Policy to be adopted (central/state) in respect of the project affected including home
ousters, land ousters and landless laborers (a brief outline to be given)
There is no habitation on the project area and it is existing & operating industry which is
purchased by company for development of Company, so that R & R policy is not applicable
to this project. There shall be no displacement of any population in project area.

8. Project Schedule & Cost Estimates

8.1 Likely date of start of construction and likely date of completion (Time schedule for
the project to be given).
We shall start construction after getting environmental clearance and consent to establish.
We shall start production upon making application for CCA.
8.2 Estimated Project cost along with analysis in terms of economic viability of the
project.
Total costs of the project will Rs. 5 Crores. Capital cost of air & water pollution control system
and environmental monitoring equipments will be Rs. 70 Lakhs.

9. Analysis of Proposal (Final Recommendations)

9.1 Financial and social benefits with special emphasis on the benefit to be local people
including tribal population, if any, in the area.
• Employment would be as per prevailing norms of state government for skilled and
unskilled people for the proposed project.
• Social Welfare shall be done.
• Cordial relation with the industry shall be established and representation shall be made
to villagers for help for creation of facilities related to health, education, etc.

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