Professional Documents
Culture Documents
CONFIRMED
AUGUST 1981
Specification
Centrifugally cast
(spun) iron pressure
pipes for water, gas &
sewage
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Co-operating organizations
The Iron and Steel Industry Standards Committee, under whose supervision
this British Standard was prepared, consists of representatives from the
following Government departments and scientific and industrial
organizations:
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Administrations* Oil Companies Materials Committee*
Engineering Equipment Users Association Royal Institute of British Architects
Federation of Civil Engineering Contractors Shipbuilding Employers’ Federation
Institute of British Foundrymen* Society of British Aircraft Constructors
Institute of Iron and Steel Wire Manufacturers Society of Motor Manufacturers and Traders
Ltd.
Contents
Page
Co-operating organizations Inside front cover
Foreword iii
Section 1. General
1 Scope 1
2 General 1
3 Quality of metal used in casting pipes 1
4 Quality control 1
5 Selection of test pieces by the purchaser 1
6 Mechanical tests 1
7 Hydraulic tests 1
8 Test for straightness and uniformity 2
9 Tolerances on dimensions of pipes 2
10 Gauging 2
11 Freedom from defects 2
12 Coating 2
13 Weighing and marking weights 3
14 Permissible deviation from standard weights 3
15 Inspection 3
16 Manufacturer’s certificate 3
17 Testing facilities 3
Section 2. Special conditions applicable to pipes centrifugally cast in metal
moulds
18 General 4
19 Heat treatment 4
20 Tensile ring test 4
21 Tensile bar test 4
22 Brinell test 4
23 Marking 4
Section 3. Special conditions applicable to pipes centrifugally
cast in sand moulds
24 General 5
25 Mode of casting 5
26 Removal from moulds 5
27 Tensile ring test 5
28 Tensile bar test 5
29 Marking 5
Section 4. Standard “spun” iron spigot and socket pipes for water, gas
and sewage metal spun and sand spun
Appendix A Typical rig for tensile ring test 11
Appendix B Dimensions of tensile bar test pieces 12
Appendix C Conversion factors 13
Table 1 — Test pressure 2
Table 2 — Tolerances on dimensions (See Table 10) 2
Table 3 — Allowable reduction in length 2
Table 4 — Permissible deviations in weight 3
Table 5 — Minimum tensile strength to be obtained using ring test 4
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BS 1211:1958
Page
Table 6 — Minimum tensile strength to be obtained using test bar 4
Table 7 — Minimum tensile strength to be obtained using ring test 5
Table 8 — Standard thicknesses, external diameter and weight
per foot of barrel 7
Table 9 — Standard weights 8
Table 10 — Dimensions of standard spigots and sockets 9
Table 11 — Dimensions of tensile bar test pieces 12
Table 12 — Conversion factors 13
ii
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BS 1211:1958
Foreword
Summary of pages
This document comprises a front cover, an inside front cover, pages i to iv,
pages 1 to 13 and a back cover.
This standard has been updated (see copyright date) and may have had
amendments incorporated. This will be indicated in the amendment table on the
inside front cover.
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BS 1211:1958
Section 1. General
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3 Quality of metal used in casting The test pieces shall be cut from the spigot ends of
pipes the selected pipes. Each test piece shall be marked
and the manufacturer shall provide facilities to
The metal used for the manufacture of the pipes enable the purchaser to relate each test piece to the
shall be good quality cast iron. It shall be prepared, batch of pipes from which it was taken.
at the discretion of the manufacturer, in a cupola or
The test pieces shall be in accordance with Clause 4.
active mixer or other suitable furnace.
If the test piece representing any batch does not
4 Quality control pass the test, two further tests shall be made on test
pieces selected by the purchaser or his
The manufacturer shall provide, and test, ring and representative from two other pipes from the same
bar test pieces to enable the quality of the pipes to batch. Should either of these additional test pieces
be controlled and shall keep records of all such tests fail to pass the test, then that batch of pipes shall be
made; such records shall be available for inspection deemed not to comply with this British Standard
by the purchaser or his representative. (see also Clause 9).
The pieces for ring and bar tests shall be selected so
as to be representative of the pipes being 6 Mechanical tests
manufactured.
The test pieces shall be tested in accordance with
The particular test piece used shall be as follows: Section 2 Clauses 20, 21 and 22 or Section 3
a) Pipes up to and including 12 in. nominal Clauses 27 and 28 of this specification, whichever is
internal diameter. The test piece shall consist of a applicable.
ring approximating to 1 in. in width and having
parallel sides. 7 Hydraulic tests
b) Pipes over 12 in. nominal internal diameter. All pipes shall be hydraulically tested over their full
The test piece shall be machined to the length at the manufacturer’s works. Whenever
dimensions shown in the table in Appendix B practicable the test shall be applied before the pipes
according to the thickness of the pipes. are coated.
a) Test procedure. Hydraulic pressure shall be
5 Selection of test pieces by the applied at a steady rate and maintained
purchaser sufficiently long for proof and inspection. The
If stated on the enquiry and subsequent order that internal pressure imposed on the pipes shall be
the purchaser wishes to witness ring and bar tests measured by an accurate pressure gauge and
in respect of the pipes to that order, the pieces may means shall be provided for attaching the gauge
be selected by the purchaser or his representative. of the purchaser or his representative. While
under the test pressure, each pipe shall be
smartly struck over the full length with a hand
hammer weighing approximately 1; lb. Testing
shall be conducted under cover wherever
possible.
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BS 1211:1958
b) Works text requirements. The pipes shall When the manufacturer has cut test pieces as
withstand the hydraulic test pressures shown in provided for in Clause 5, one per batch from which
Column 2 of Table 1 without showing any test pieces have been taken shall be permitted to be
leakage, sweating or other defects. less than the minimum allowable length by the
c) Installation test requirements. The pipes shall relevant amount shown in Table 3.
withstand the hydraulic test pressures shown in Table 3 — Allowable reduction in length
columns 3 and 4 of Table 1 for the respective Nominal internal diameter
classes of pipe. Allowable
reduction on
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Up to and
Table 1 — Test pressure Over
including
length
1)
For pipes for use in, or transport through, a tropical country, a temperature of 170 °F shall apply.
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BS 1211:1958
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When the pipes are to be used for conveying potable 16 Manufacturer’s certificate
water, the inside coating shall not contain any
The manufacturer shall on request supply to the
constituent soluble in such water or any ingredient
purchaser a signed certificate
which could impart any taste or odour whatsoever to
the potable water after sterilization and suitable either a) stating that the pipes comply in all
washing out of the mains. respects with the provisions of this
specification.
13 Weighing and marking weights or b) giving the results of all the specified
Each pipe of 5 in. diameter and over shall be tests.
weighed, and its weight distinctly marked on it by
stamping on the socket face or painting with 17 Testing facilities
durable paint; this painting shall be on the inside of
the socket wherever practicable. Pipes under 5 in. The manufacturer shall supply, furnish and prepare
diameter may, unless otherwise specified, be the necessary test pieces, and supply the labour and
weighed in batches of appliances for such testing as may be carried out on
approximately 15 cwt (1 680 lb). his premises in accordance with this British
Standard. If there are no facilities at his own works
14 Permissible deviation from for making the prescribed tests the manufacturer
shall bear the cost of carrying out the tests
standard weights elsewhere.
The permissible deviations in weight from the
standard weights of pipes as specified in Table 9
shall be in accordance with Table 4.
Table 4 — Permissible deviations in weight
Nominal internal diameter Permissible deviation
Up to and
From Minus Plus
including
3 7 4 5
over 7 16 3" 4"
over 16 — 3 4
15 Inspection
The purchaser or his representative shall have
access at all reasonable times to those parts of the
works engaged on the manufacture and testing of
the pipes which he has ordered.
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16
accordance with the value given in Table 5. socket face, the manufacturer having the option as
Table 5 — Minimum tensile strength to be to the method used.
obtained using ring test Where drilled depressions or cast-on pips are used,
Nominal internal diameter of pipe their number shall be as follows:
from which ring is cut Minimum tensile
strength
Class B 3
From Up to and including Class C 2
in. in. ton/sq. in. Class D 1
3 6 16
NOTE The mark “BS 1211” on the product is an indication by
over 6 10 15 the manufacturer that the goods purport to comply with the
requirements of this British Standard.
over 10 12 14 The British Standards Institution is the owner of the registered
certification trade mark shown below. The presence of this
certification mark on a product is an independent assurance that
21 Tensile bar test the product does comply with the requirements of the relevant
The test bar, machined as indicated in Appendix B, British Standard. This certification mark may be used only under
licence from the BSI. Particulars of the conditions under which
shall have a minimum tensile strength in licences are granted may be obtained from the Director, The
accordance with Table 6. British Standards Institution, 2 Park Street, London, W.1.
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BS 1211:1958
The pipes shall be cast centrifugally in sand-lined in. in. ton/sq. in.
moulds, finished in such a manner as will produce a 7 10 12
smooth and regular surface.
over 10 12 11.5
26 Removal from moulds
28 Tensile bar test
The pipes shall not be removed from their sand
moulds until cooling has proceeded sufficiently to The test bar, for pipes over 12 in. diameter
avoid casting strains, cracking, or other injury. machined as indicated in Appendix B, shall have a
minimum tensile strength of 11.5 ton/sq. in.
Pipes cast in sand moulds need not be subjected to
any heat treatment after casting.
29 Marking
27 Tensile ring test Each pipe shall have cast upon its socket the
nominal diameter, the class letter, maker’s name or
Rings approximately 1 in. wide shall be tested on a
trade mark, the last two digits of the year of
suitable machine (see Appendix A). The rings shall
manufacture, and the number of this British
be supported on two knife edges diametrically
Standard, BS 1211.
opposite, and the load applied from the inside at
these points. The tensile strength of the spun metal NOTE The mark “BS 1211” on the product is an indication by
the manufacturer that the goods purport to comply with the
shall be calculated from the results obtained from requirements of this British Standard.
such tests by the following formula: The British Standards Institution is the owner of the registered
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certification trade mark shown below. The presence of this
W( D – t ) certification mark on a product is an independent assurance that
f t = --------------------------
2 the product does comply with the requirements of the relevant
4 000 bt
British Standard. This certification mark may be used only under
where ft = tensile strength (ton/sq. in.) licence from the BSI and particulars of the conditions under
which licences are granted may be obtained from the Director,
W = load (lb) The British Standards Institution, 2 Park Street, London, W.1.
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BS 1211:1958
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Table 8 — Standard thicknesses, external diameter and weight per foot of barrel
© BSI 08-1999
Works test pressure 500 lb/sq. in. Works test pressure 500 lb/sq. in. Works test pressure 500 lb/sq. in.
Nominal Nominal
internal Field test pressure 400 ft head Field test pressure 600 ft head Field test pressure 800 ft head internal
diameter of diameter of
pipe pipe
Thickness External Weight per ft Thickness External Weight Thickness External dia. Weight per ft
dia. of barrel dia. per ft of of barrel
barrel
BS 1211:1958
7
BS 1211:1958
Nominal internal dia. of pipe
in. cwt qr lb cwt qr lb cwt qr lb cwt qr lb cwt qr lb cwt qr lb cwt qr lb cwt qr lb cwt qr lb cwt qr lb cwt qr lb cwt qr lb in.
3 a 1 0 20 1 1 2 1 2 22 1 0 20 1 1 2 1 2 22 1 0 23 1 1 5 1 2 27 3
4 a
1 2 8 1 2 23 2 1 3 1 2 13 1 3 0 2 1 10 1 3 4 1 3 21 2 2 11 4
5 a
2 0 0 2 0 18 2 3 16 2 0 18 2 1 10 3 0 15 2 1 20 2 2 15 3 2 4 5
6a 2 2 3 2 2 27 3 2 18 2 3 4 3 0 3 4 0 6 3 0 19 3 1 22 4 2 14 6
7 3 0 3 3 1 3 3 3 21 4 1 15 3 1 26 3 3 3 4 2 5 5 0 7 3 3 20 4 1 2 5 0 16 5 2 26 7
8 3 2 16 3 3 22 4 2 27 5 1 3 4 1 0 4 2 12 5 2 6 6 0 21 4 3 1 5 0 19 6 0 26 6 3 22 8
9 4 0 24 4 2 8 5 1 26 6 0 11 4 3 27 5 1 19 6 2 2 7 1 1 5 2 18 6 0 17 7 1 18 8 1 1 9
10 4 3 17 5 1 7 6 1 14 7 0 10 5 3 1 6 1 0 7 2 2 8 1 15 6 2 12 7 0 20 8 2 17 9 2 17 10
12 6 1 2 6 3 5 8 0 18 9 0 10 7 3 0 8 1 18 10 0 12 11 1 2 8 3 3 9 2 4 11 1 26 12 3 7 12
14 7 3 10 8 2 0 10 0 22 11 1 12 9 2 26 10 2 6 12 2 20 14 0 14 11 0 9 12 0 4 14 1 26 16 0 17 14
15 8 2 8 9 1 4 11 0 16 12 1 17 10 3 2 11 2 20 14 0 3 15 2 14 12 0 24 13 1 1 15 3 23 17 3 5 15
16 9 1 27 10 1 4 12 1 11 13 3 0 11 3 8 12 3 8 15 1 18 17 0 19 13 1 12 14 2 1 17 1 24 19 1 26 16
18 11 1 6 12 1 0 14 2 23 16 1 14 14 0 16 15 1 10 18 1 20 20 2 4 16 0 7 17 1 22 20 3 27 23 1 19 18
20 13 0 24 14 1 9 17 0 23 19 0 18 16 1 11 17 2 26 21 1 7 23 3 1 18 1 26 20 0 8 24 0 17 26 3 23 20
21 14 0 13 15 1 6 18 1 15 20 1 24 17 2 14 19 0 14 23 0 0 25 2 15 20 0 10 21 3 8 26 1 3 29 1 8 21
24 17 1 15 18 3 10 22 2 10 25 0 16 21 2 21 23 2 2 28 0 26 31 1 23 24 1 27 26 2 10 31 3 25 35 2 18 24
27 22 0 21 24 0 4 28 3 6 32 0 7 27 1 16 29 2 22 35 2 14 39 2 21 31 0 21 33 3 2 40 2 8 45 1 0 27
© BSI 08-1999
The weights given for 16 ft lengths apply to sand spun pipes only and include weight of spigot bead.
a In metal spun only.
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BS 1211:1958
9
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12
BS 1211:1958
Appendix B Dimensions of tensile bar test pieces
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D A B C E L P R
1
/4 B.S.P.
0.355 0.100 0.52 0.90
9
/16 B.S.F. 4 1 1.25 Not exceeding 0.50 in.
9
/16 B.S.W.
1
/4 B.S.P.
0.399 0.125 0.52 1.00
9/ B.S.F.
16 4 1 1.25 Over 0.50 in. to 0.65 in.
9/
16 B.S.W.
© BSI 08-1999
3
/4 B.S.P.
0.564 0.250 0.75 1.25 5 1 1.75 Over 0.65 in.
7/
8 B.S.W.
Revisions
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We would be grateful if anyone finding an inaccuracy or ambiguity while using
this British Standard would inform the Secretary of the technical committee
responsible, the identity of which can be found on the inside front cover.
Tel: 020 8996 9000. Fax: 020 8996 7400.
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