DETAILED CONTROLS AND GAUGES OPERATION HANDLING PORTABLE COMBUSTION TYPE PREHEATING HEATER + This combustion type preheating heater is a starting aid to preheat the engine cooling water. ttis used when the ambient temperature is below -20°C (-4°F) and itis difficult to start the engine. For fuel, use the diesel oil used for running the engine; for the power source, use the battery (DC24V) mounted ‘on the machine, + For this machine, use 2 portable combustion type preheating heaters [approx. 30 kg (66 Ib}]. + When using this combustion type heater to start the engine, connect to the engine and combustion type heater with the power source cable, fuel hose, and cooling water hose, then warm up the engine cooling water. NOTICE When starting the engine after preheating the engine cooling water, always stop the preheating operation before attempting to start the engine, and disconnect the power source cable, fuel hose, and cooling water hose from the engine and combustion type heater, Ifthe engine is started with the cable and hoses stil installed to the combustion type preheating heater, the heater will be damaged. REMARK This combustion type preheating heater differs from the electric heater used to maintain the heat. Itis used to carry out heating for a short time. It cannot use an external power source, and is used when the machine is not operated every day.OPERATION DETAILED CONTROLS AND GAUGES + This combustion type preheating heater consists of a connected system of the following parts: combustion type preheating heater body, power source cable, fuel hose, fuel supply openiclose lever, cooling water hose, and cooling water supply openiclose valve. ae % | | |o| eeerereerarerTe eeeeeeetOUy (1) Combustion type preheating heater (8) Water pump (DC24V, 5.5A, 4500 kcalih) (9) Fuel injection pump (2) Connection port (10) Fuel supply openiclose valve (8) Power source cable (11) Cooling water supply open/close valve (4) Fuel hose (12) Radiator (8) Cooling water hose (13) Fuel tank (6) Engine (14) Battery (7) Starting motor terminal BDETAILED CONTROLS AND GAUGES OPERATION Name Of Parts i suns (1) Combustion type preheating heater proper (3) Connection port (fuel, cooling water) (2) Connection port (power source)OPERATION DETAILED CONTROLS AND GAUGES Combustion Type Preheating Heater O (1) Combustion type preheating heater body (4) Control panel (5) Power source input receptacle Connection Port Portion (6) Cooling water supply plug (7) Cooling water reception plug (8) Fuel reception plug (2) Connection port (power source) (3) Connection port (fuel, cooling water) (9) Power source output receptacle (10) Power source input receptacle {for external power source) (11) Fuel supply openiclose lever (12) Cooling water reception openiclose vaive (13) Cooling water supply open/close valve sunisena (14) Fuel supply plug (15) Cooling water reception plug (16) Cooling water supply plug (17) Powor source cable (18) Fuel hose (19) Cooling water hose (20) Cooling water hoseDETAILED CONTROLS AND GAUGES OPERATION Inside Engine Room (21) Cooling water supply openiclose valve (22) Cooling water reception openiciose valveOPERATION DETAILED CONTROLS AND GAUGES Explanation Of Components Heater body (1) Thisis a preheating device to make it easier to start awater-cooled diesel engine in ambient temperatures below -20°C (-4°F). Before starting the engine, circulate the engine cooling water inside heater body (1) and use the combustion heat of the fuel to preheat the water. + Heater body (1) is portable. Place it in a position near the ‘engine, then connect the cable and hoses to operate it Connection port (2) This is a device to connect the power source cable between the machine and the combustion type preheating heater. Connection port (3) This is a device to connect the fuel hose and cooling water hose between the machine and the combustion type preheating heater. R aeDETAILED CONTROLS AND GAUGES Control panel (4) (A) Combustion lamp (green) This lights up when operation switch (D) is set to operating position (a). (C) Ignition lamp (orange) This lights up when operation switch (D) is set to preheating position (c). ‘When the combustion type preheating heater is running, it goes, out (E) Abnormality lamp When the combustion type preheating heater is running and the heater overheats, or even during normal operation when the temperature rises higher than necessary, the thermostat is actuated and the operation is stopped. When this happens, the combustion lamp goes out and the abnormality lamp lights up. (F) Sub fuse (5A) If the fuse blows, the combustion type preheating heater it ‘cannot operate. Tum the fuse in the direction of the arrow (counterclockwise), remove the fuse, and replace it OPERATION (0) Operation switch This is the switch used for operating the combustion type preheating heater. a of ‘Siis [Combustion lamp (b) lights up, fuel pump land water pump are actuated at the same Operation (®) lime, and circulation of engine cooling lwater starts Stop (o) __|Futetion of combustion preheating heater lstops |Giow plug glows red, ignition lamp (a) ights eae lel allele ae Preheating (c) Power source output receptacie (8) When this power source output receptacle (9) and power source input receptacie (5) of the combustion type preheating heater are connected with power source cable (17), power is supplied from the battery on the machine to the combustion type preheating heater. + Itis installed to connection port (2) mounted to the side face of the revolving frame under the power container.OPERATION DETAILED CONTROLS AND GAUGES Power source input receptacle (10) ‘This is the receptacle for the external power source. Its not used for the combustion type preheating heater. Fuel supply openiclose lever (11) ‘After connecting fuel hose (18), switch the position of the lever from the CLOSED position (S) to the OPEN position (0). Fuel is then supplied from the machine to the combustion type preheating heater. + Itis installed to connection port (3) mounted to the side face of the revolving frame under the power container. + When the preheating operation is completed, before switching fuel hose (18), always move this lever (11) from the OPEN position (0) to the CLOSED position (S). Cooling water reception open/close valve (12) Alter connecting cooling water hose (19), turn valve (12) counterclockwise in the direction of position (0) to open the valve. ‘The cooling water heated by the combustion type preheating heater is then returned to the machine. + Itis installed to connection port (3) mounted to the side face of the revolving frame under the power container. + When the preheating operation is completed, before disconnecting the cooling water hose, always turn valve (12) clockwise in the direction of position (S) to close the valve. Cooling water supply openictose valve (13) After connecting cooling water hose (20) (white tapes fitted at both, ends of the hose), turn valve (13) counterclockwise in the direction of position (0) to open the valve. The cooling water is supplied from the machine to the combustion type preheating heater. + Itis installed to connection port (3) mounted to the side face of the revolving frame under the power container. + When the preheating operation is completed, before disconnecting the cooling water hose, always turn valve (13) clockwise in the direction of position (S) to close the valve. ie \e Fe ome le BoDETAILED CONTROLS AND GAUGES OPERATION Power source cable (17) This connects power source output receptacle (8) of connection port (2) mounted on the machine with power source input receptacle (6) on the combustion type preheating preheater. + Overall length: 3 m (8 ft 10 in) + Cable diameter (x): 13 mm (0.2 in) Fuel hose (18) a F This connects fuel supply plug (14) of connection port (3) mounted fon the machine to fuel reception plug (8) of the combustion preheating heater body. ® + Overall length: 3 m (9 ft 10 in) + Cable diameter (X): 15 mm (0.6 in) + Hose installation portion (M) at the machine end is a quick | yg couplertype. It can be installed and removed at a touch. fe Cooling water hose (19) This connects cooling water reception plug (18) of connection port (3) mounted on the machine to cooling water supply plug (6) on the ® combustion type preheating heater body. + Overall length: 3 m (9 ft 10 in) yf] + Cable diameter (X): 27 mm (1.1 in) 7 + The hose installation portion is a quick coupler type. It can be 9 rt ar romoval ue | of a Cooling water hose (20) — This connects cooling water reception plug (16) of connection port (3) mounted on the machine to cooling water supply plug (8) on the ‘combustion type preheating heater body. + Overall length: 3 m (9 ft 10 in) re + Cable diameter (x): 27 mm (1.1 in) + The hose installation portion is a quick coupler type. It can be | of 9 | installed and removed at a touch, + To distinguish this from cooling water hose (19), white tape (S) sunnaee is wound around both ends of the hose. TPEEEEEEEEEE EEE reE eee 3-174OPERATION DETAILED CONTROLS AND GAUGES Cooling water supply open/close valve (21) This supplies cooling water to connection port (3). + Itisinstalled at the front ofthe block on the left side of the engine. + Except during transportation, itis normally open, so there is no particular need to operate it. Cooling water reception open/close vaive (22) This takes the cooling water from connection port (3) into the engine. + Itis installed to the water pump portion on the right side of the engine. + Except during transportation, itis normally open, so there is no particular need to operate it. 3-175DETAILED CONTROLS AND GAUGES OPERATION Method Of Operation Place the combustion type preheating heater (1) under the machine engine room, then carry out the preheating operation as follows. Preparatory Operation 1. Connect power source cable (17) to power source output receptacle (8) of the connection board and power source input receptacie (5) of the combustion type preheating heater. > .,OPERATION DETAILED CONTROLS AND GAUGES 2. Connect fuel hose (18) to fuel supply plug (14) of the connection board and fuel reception plug (8) of the combustion type preheating heater. 3. Connect cooling water hose (19) to the cooling water reception plug (15) of the connection board and cooling water supply plug (6) of the combustion type preheating heater. 4, Connect cooling water hose (20) (the hose with white tape (S) \wrapped around both ends of the hose) to cooling water supply lug (16) of the connection port and cooling water reception plug (7) of the combustion type preheating heater. 5. Check that cooling water supply open/close valve (21) at the engine end and cooling water reception open/close valve (22) are open. 6. Turn cooling water reception openiclose vaive (12) at the ‘connection port end and cooling water supply openiclose valve (18) counterclockwise in direction (0) to open it. NoTICE ‘After completing the preheating operation, always turn the valve clockwise in direction (S) to close it. a7DETAILED CONTROLS AND GAUGES OPERATION 7. Set fuel supply openiclose lever (11) to the OPEN position (0) NOTICE ‘After completing the preheating operation, always turn the valve to CLOSE position (8). Operation 1. Set operation switch (D) of the combustion type preheating heater to the preheating position (c). ‘When this is done, ignition lamp (C) lights up. (Orange) 2, Approx. 30 seconds after preheating, turn operation switch (D) 10 operation position (a). When this is done, combustion lamp (A) lights up. (Green) © onaaeeOPERATION DETAILED CONTROLS AND GAUGES Stop Operation When the combustion type preheating heater reaches the specified time, disconnect the combustion type preheating heater from the machine as follows. 1. Set operation switch (D) of the combustion type preheating heater to stop position (b). When this is done, combustion lamp (A) goes out. (Green) 2.Tum cooling water reception openiclose vaive (12) of the connection board and cooling water supply open/close valve (13) fully clockwise in direction (S). 8. Set fuel supply open/close lever (11) to the CLOSE position (8) cH % eo ©DETAILED CONTROLS AND GAUGES OPERATION 4, Remove power source cable (17). 5. Disconnect fuel hose (18) and cooling water hoses (19) and (20) 6. Keep combustion type preheating heater (1) in a place where it will not obstruct the operation of the machine. + Fit caps to the combustion type preheating heater joints, cable receptacles, and hose coupler mouthpiece portions to prevent dit or foreign material from entering. Keep the caps installed until the next ime the machi is used.OPERATION Specifications (For each combustion type preheating heater) DETAILED CONTROLS AND GAUGES 1 [Operation power source _[DC24V (battery mounted on machine) 2 [Power consumption __|When preheating with glow plug: Max 19A; for normal combustion: Max 5.5 A 3 [Fuel Diesel oil 4|Water heat exchange __|4500 kcalih, water feed flow: approx. 15 liter/min (4.0 US gal/min) 5 [Fuel consumption 0.75 lterih (0.20 US gal), (diesel oil JIS No. 3) 6 [Target of heating [Engine cooling water (containing antifreeze) 7 [Ambient temperature [Used in cold weather with temperatures above -30°C (-22°F), ambient range for use temperature resistance of each material: -30°C to 50°C (-22°F to 12°F) 8 Weight, size (dx1xh) [APP*OX. 30 kg (66 Ib), 320 mm (12.6 in) x 550 mm (21.7 in) x 250 mm (9.9 in) (excluding supplied parts) 3-181