Professional Documents
Culture Documents
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Quality policy
DrillTech Oilfield Equipment Manufacturing & Services LLC is
committed to a Policy for Continual Improvement in the
performance of our Quality Management System in the field of
Manufacture ,Test &Repair of Oilfield Equipment, Fabrication
and Services through a structured QMS established and
implemented in accordance with ISO 9001:2008, and ISO/TS
29001:2010, ISO 14001:2004, OHSAS 18001:2007 standards.
This is achieved through:
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Why Drilltech?
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CAPABILITIES
OUR ACTIVITIES :
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Manufacturing/ Machine Shop
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• Our experienced technical staff is at the forefront in
developing industry standards. The front end technical team
enables the rapid identification and transfer of best practice.
• The high level of expertise is maintained by rigorous training
and development across the organization.
• We deliver innovative solutions, which enhance the
performance and lifespan of equipment, improving the
efficiency of our customers’ operations.
• Manufacturing of Casing & Tubing Heads, Tubing Head
Adapters, Casing & tubing Hangers, fishing tools & more.
• Manufacturing of Hammer Unions, Pup Joints, Crossovers,
Steel Hose Assemblies, Ys, Tee assembly & more.
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Our Machining Capabilities:
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Machines’ Specifications
S. No. Machine Description Asset ID Brand
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S. No. Machine Description Asset ID Brand
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S. Machine Description Asset Brand
No. ID
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S. No. Machine Description Asset Brand
ID
32- HORIZONTAL BORING AHBM- FERMAT
MACHINE WITH 5 AXIS 01 WFT 13
MOVEMENT.
WITH TABLE SIZE 2M X 2.4 M
MAXIMUM LOAD WEIGHT –
44,092 LB
HORIZONTAL,TABLE
MOVEMENT – 3 M
VERTICAL HEAD
MOVEMENT – 2.5 M
33- HORIZONTAL MACHINING CENTER AHMC- DMG
PALLET LOADING CAPACITY-5 TONS 01 MORI
SPINDLE DRIVE MOTOR: 55 KW, X, Y, SEIKI
Z & B AXIS FEED MOTOR: 5.5, 8.3, 5.5 NHX100
& 3 KW RESPECTIVELY 00_F31i
A
34- HEAVY DUTY LATHE AML- WEILER
CENTER DISTANCE: 3000MM, SWING 02 E110/SL
OVER BED: 1100MM, SWING OVER 1
CROSS SLIDE: 730MM, SPINDLE
BORE: 360MM
35- PRECISION QUALITY CONVENTIONAL ATC-01 PINACH
LATHE O
CENTER HEIGHT: 225MM, CENTER S90 225
DISTANCE: 1650MM, SWING OVER X 1650
BED: 450MM, SWING OVER CROSS
SLIDE: 260MM, SPINDLE THROUGH
BORE: 52MM.
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S. No. Machine Description Asset ID Brand
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Specifications
Main Specifications
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DOOSAN PUMA 700 XLY TURN MILL CENTER
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Specifications
Sales Model Unit Puma 700XLY
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HITECH 850 BBL-Y TURN MILL CENTER
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Specifications
850BB+L 850BB+L
ITEM UNIT
Std./MC YMC
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SIRIUS 850/8K VERTICAL MACHINING CENTER
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Specifications
1. Key Features
2.Asztal
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3. Spindle
Max. Spindle speed {rev / min} 8000
Spindle power (Max. / Continuous operation)
30/25
{kW}
4. Feed
5. Engines
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DMG MORI SEIKI NHX10000_F31iA
HORIZONTAL MACHINING CENTER
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Specifications
Machine type
NHX 10000
Travel
Travel (X- / Y- / Z-axis) mm 1,700/1,400/1,510
Pallet / Table
Pallet working surface mm 1,000×1,000
Main spindle
Max. spindle speed min-1 10,000 [10,000] [15,000] [6,000]
Feed rate
Rapid traverse rate (X- / Y- / Z-axis) mm/min 50,000 /50,000/50,000
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ATC- Automatic Tool Changer
Motor
Machine size
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DOUBLE COLUMN BAND SAW
MACHINE
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Specifications
Round 360
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FERMET- HORIZONTAL BORING MACHINE
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Specifications
Machine Axes
WFT 13 offers four linear and one rotary axis travel (X, Y, Z, W
and B). A full servo rotary table option allows continuous B-axis
rotation (contouring) simultaneously with X, Y, Z, or W axes.
During metal cutting, the column of the machine adopts Z-axis
movement and the workpieces are clamped on a rotary table
that travels in X-axis.
The Y-axis ball screw (diameter 80 mm), rigid column and
powerful headstock, further contribute to the precision and
rigidity of the machine. Other features such as Heidenhain linear
scales, standard spindle thermal monitoring system, and no slip
stick rotary table contribute to the high degree of accuracy.
.
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Machine Design
Modular design lets our customers configure the machine to
their requirements.
X-axis travel from 1 500 to 5 000 mm
Y-axis travel from 1 700 mm to 3 500 mm
Z-axis travel 1 200 mm, or 1 700 mm for Y-axis from 1 700 mm
to 2 500 mm
Z-axis travel 1 500 mm or 2 000 mm for Y-axis 3 000 mm and
3 500 mm
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PINACHO S90 225 X 1650-
CONVENTIONAL LATHE
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RADIAL DRILLING MACHINE
BATLIBOI BR 624
Specifications
BR 624
Drilling in Steel 60 mm
Drilling in CI 75 mm
BR 615 / BR
Vertical Traverse of Arm 700 mm
618
BR 624 865 mm
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WEILER E110-SL1
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360° Rotation Hydraulic Bucking Unit TIANHE
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Our 360°Rotation Hydraulic Bucking Unit is designed to safely
and efficiently make-up/break-out downhole tools and
motors. It adopts a unique 360°rotational headstock clamp
design. This unit is designed for fast, accurate and
dependable make up and break out of threaded connections,
greatly enhances the speed and accuracy of make-up and
break-out of tools.
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2. Enhanced work efficiency:- The 360° continuous
rotational headstock enables the make-up and break-out of
tools approximately 18 times faster than normal
conventional headstock design which are limited to a 40°
rotation per time.
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Downhole Motor Testers
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This equipment is used for testing sealing performance of
repaired or new downhole motor to provide features of downhole
motor and scientific evidence. This evidence will decide the
possibility for downhole motor to be run in hole.
Features:
• Rugged construction
• Longer functional life
• User friendly operation
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Products offered
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Repair & Re-certification
Wellhead Equipment:
• Christmas Tree
• Tubing Head
• Spools
• Tubing Hangers
• Chokes
• Emergency Shut Down Valves
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Well Test Equipment:
• Choke & Kill Manifolds
• Standpipe Manifolds
• Cement Manifolds
Mud Pumps:
• Duplex & Triplex
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Valves- Repair & Pressure Testing
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Auxiliary Equipment
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Hard banding Services
• The hard facing systems
available at Drilltech in
the Middle East are the
latest state of the art
units with the ability to
wash off old hard facing,
build up worn tool joints
and apply all types of
propriety hard banding
products.
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Key Features:
Hard facing using Arnco (100XT, 150XT, 300XT &
350XT)
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Portable Hard Banding Unit:
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Technical Specifications:
Steel Container
20’ x 8’ complete with three outside doors and two personnel doors
for the Hard banding compartment.
One lockable main door into the workshop/store this area contains
the Plasma cutter, workbenches and storage cupboards.
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Generator
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Rotator
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Flow Iron Products
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Hammer Union Reference Chart
*Indicates different Cold Working Pressure due to other design factor. Differences as
shown below:
5”, 6”, 12”: Figure 400, Cold Working Pressure 2,500 PSI & Test Pressure 4,000 PSI
5”, 6” : Figure 1002, Butt Weld, Cold Working Pressure 7,500 PSI & Test Pressure 11,250
PSI Std. Service
4”, 5” : Figure 1003, Butt Weld, Cold Working Pressure 7,500 PSI & Test Pressure 11,250
PSI Std. Service
5”, 6” : Figure 1002, Butt Weld, Cold Working Pressure 5000 PSI & Test Pressure 7,500 PSI
Sour Service
4”, 5” : Figure 1003, Butt Weld, Cold Working Pressure 5000 PSI & Test Pressure 7,500 PSI
Sour Service
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Our flow iron products’ range includes:
Hammer union, swivel joints, pup joints, crossovers, integral
fittings, steel hose assemblies, Lo-torc valves and more.
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LINED VALVES
PFA / FEP /ECTFE /ETFE/ PVDF / PPH LINED
• PTFE Sleeved Plug Valve also Jacketed Type Class 150# 300#
*from
½” – 16”)
• (PFA/FEP) Lined Plug Valves Class 150# & 300# (from ½” – 8”)
• (PFA / FEP) Lined Ball Valves 150# & 300# (from ½” – 8”)
• (PFA / FEP) Lined Ball Valves 150# & 300# (from 1” – 4”)
• (PFA/FEP) Lined Inspection Sight Glass 150# & 300# (from 1” -
4”)
• ‘V’ Notch Control Ball Valve 150# & 300# (from 2” – 6”)
• (PTFE/Duplex / SS) Butterfly Valves up to 24”
• PFA/FEP Lined Diaphragm Valves DI/WCB/SS/Duplex up to 8”
• Thermoplastic / luoropolymer Valves Lined pipe & Accessories
Corrosive Applications
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FABRICATION SERVICES
We offer Engineering,
Equipment manufacturing &
fabrication services to a broad
range of industries and is
uniquely qualified to take your
product from design to finished
product, providing turnkey
fabrication services.
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FABRICATION
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Process Equipment & Industrial Skids
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• Heat exchanger skids used in processing plants and
oilfield installations
• Tank skids used in processing plants, water filtration
plants and oilfield applications
• Testing stand skids used for testing and sampling
equipment in processing plants and oilfields
• Chemical Injection skids
• Metering skids
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• HIPPS skids
• Pumps skids
• Pressure vessels
• Storage tanks
• Silos
• Pig launchers &
Receivers
• KO Drums
• Stand Pipe Manifold
• Choke Manifold
• Kill Line Manifold
• Mud Tanks
• Degassers
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PROCESS PIPING SYSTEMS, REPAIR &
REFURBISHMENT SERVICES
A fabrication shop that allows us to create customized piping
solutions to match specifications. Process piping services that
we provide include piping fabrication & welding, Shop and field
fabrication for carbon, chrome, stainless and other exotic
metals.
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• We can perform scheduled or emergency repairs on any piece
of equipment in our facility. Our repair experience ranges
across multiple industries, including, oil refining and
production, electric power generation and chemical refining.
Our Fully equipped workshop with skilled and qualified
technician can undertake overhauling of:
• Annular BOP
• Ram BOP
• API 6A & 6D Valves
• Pressure Relief Valves
• X-mas Trees
• Pumps
• Gear Boxes
• Other Mechanical Equipment
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CAPABILITIES ACCREDITATIONS
• LASER Profile Cutter • ISO 9001, 14001 & OSHAS
• Water jet cutting 18001
• Plasma profile cutter • API 5CT, API 7-1
• Plate rolling machine • ASME U, U2, S & PP
• Plate shearing machine • National Board R
• Press break • API Q1 & 650
• Resistance welding • In process- API 6A, API 16A,
machine API 16C
• MIG Welding machines
• TIG Welding machines
• Welding generators
• Machine tools
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Raw Material
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SERVICES:
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Here are some of our
products:
• API Tubing & Casing - Grades J 55, K 55, N
80, L 80, T 95 & P 110
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• High Strength Alloys (Solid & Hollow) AISI
4130/4140/4145/4340/4330/8630
• Low Temp Steel – A350 LF2 Cr – Moly : F22
• Stainless Steel – 410, 420 mod, F6NM, 17- 4PH
• Duplex/ Super Duplex: F51, F55, F61, S31803,
• S32750, S32760 & S32550
• Nickel Alloys – 625, 718, 825, 925 all above are supplied
to API Spec and NACE (Whenever applicable)
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Machining Capabilities for Raw Material:
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DYNAMIC SEALING SOLUTIONS
Good Things Come in Small Packages
Find and Fix leaks in hours with Quick Seal Barrier Technology
Conventional
Disruptive Value
Creation
Injection
Longevity Conveyance
Entrainment Direction
Retrieval Sealing
Problem
A North Sea gas producing well
has been closed in for
modification. Diagnostic testing
during this operation identified
that the 13‐ 3/8” lower Pack‐Off
seal was passing allowing pressure
from the C annulus to
communicate with the Pack‐Off
Assembly. Should the 13‐ 3/8”
upper Pack‐Off seal fail then the
13‐3/8” Void would pressurise,
leaving the well with only a single
isolation barrier.
Result
The 13‐3/8” Pack‐Off Seal was stung before the job with a recorded
pressure of 140 psi. After injecting Q-Seal into the Pack‐Off Seal, a
successful pressure test at 1,000 psi for 15 minutes was performed.
The 13‐3/8” Pack‐Off Seal was then bled back to zero, and a
successful 30 minute pressure build up test confirmed full integrity
of the Pack‐Off Assembly. The Q-Seal had restored the integrity of
the 13‐3/8” Pack‐Off Seal providing a second barrier from the C
annulus. The entire operation took just 3 hours.
Value Created
Integrity restored without intervention.
Second barrier isolation reinstated immediately failure identified.
No risk to operation of well – solution does not affect future
wellhead operations
Solution
Analysis is used to determine the leak path
and profile, and reduces or eliminates the
need to perform intervention such as caliper
runs for leak location.
Result
From the analysis, a set of tailored
diagnostic flow tests were carried
out. These tests were analyzed on
site to provide leak classification,
(Sample screenshot of analysis test)
Technology introduction
Demonstration
In-house Case Studies
Field Trial
Further Work
Process Collection and
Disposal
Advantages
Use
Potential Applications
Summary
Uptake™ has a much higher solid carrying capacity than Gels and
will keep them in suspension indefinitely or until separation is
required.
Uptake™ has a wide operating range with regard to Temperature (
above 200 degrees C) and is not affected by either strong Alkalis or
Acids ( pH range 1-14 )
Physical Properties
Physical Appearance: White Fibrous Slurry
Temperature Range (°C): 0 – 200 {Note, range is dependent on the
freezing and boiling point of the carrier fluid used}.
pH Range: 0 - 14
Density(cm³/ml): 0.991
Viscosity: 4 – 60 cps (Note, dependent on concentration & carrier
fluid)
Chemical Resistance: Inert
Carrying Capacity (g/l): 0 – 2000
Safety
Uptake™ is a green, non-hazardous, environmentally friendly bio-
degradable material and non-allergenic.
Packaging
Pails - 44 lbs
Pallets – 20 Pails, 880 lbs
Will suspend and remove sand, gravel and oil at above 12% of total
pipe volume and where there is greater than 60% occlusion without
A demonstration of Uptake’s
capability was carried on
19th June 2015 for
attendees from Shell.
Debris used for fouling of
pipeline
3 1/2” perspex tube was pre-
loaded with a mixture of
debris over a 3.5 metre
length:
2.5 kg sand
Representation of debris 2.0 kg pebbles
dispersal in pipeline 0.5 kg swarf
1.5 kg of sand and oil based
mud mixture.
This was pre-loaded into a test loop 3.5 m in length.
A short ~ 6 feet vertical section was at the end of the horizontal flow
loop.
A solution of water and 3% Uptake was pumped through the tube at
a flow rate of up to 500 l/minute ( 110 gpm giving a velocity through
the pipe of 1.5 m/sec (~ 5 feet/sec or ~ 300 feet/minute.)
Volume pumped was 120 litres (27 gallons).
This had been pre mixed in a tank.
Conclusions
It is comparatively simple to separate the liquid and solid phases.
Sand sized particles are difficult to remove from the Biofibre ‘matrix’
using this shaker method.
Solid contaminants above 2mm can be removed relatively simply from
Uptake™ by using a spray bar.
The fibres do not block the screens irrespective of the mesh size.
Further work has been undertaken with regard to other methods of
separation such as dilution and compression, relevant information on
each can be provided.
Pipeline
Tank Pump Tank
• Pipeline Cleaning
• Coil Tube Cleanouts
• Well Completions
• Fracking
• Wax and hydrate removal
• Umbilical line cleanout
• Milling Debris (Swarf) removal.
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Dubai:
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Thank You