Suspension
GENERAL
MECHANICAL SPECIFICATIONS
OTHER SPECIFICATIONS ......
ALL SPECIAL TOOLS AND EQUIPMENT
GENERAL DIAGNOSTICS AND TESTS
FRONT SUSPENSION SYSTEM
‘STRUT ASSEMBLY
EXPLODED VIEW
REMOVAL
INSTALLATION ..
DISASSEMBLY
INSPECTION
REASSEMBLY ..
LOWER ARM
EXPLODED VIEW
REMOVAL .......
INSTALLATION
DISASSEMBLY
INSPECTION...
FRONT STABILIZER BAR
EXPLODED VIEW
REMOVAL ....
INSPECTION
INSTALLATION
ss-2
Ss- 4
Ss- 4
ss-6
ss-8
- 88-9
88-9
8S 10
SS -10
ss-11
ss42
88-413
83-13
ss-14
sss
ss-16
- 88-16
8-17
88-17
System
CROSS MEMBER
EXPLODED VIEW
REMOVAL ..
INSPECTION ....
INSTALLATION ..
REAR SUSPENSION SYSTEM
EXPLODED VIEW .......
REMOVAL
INSTALLATION .......
‘SHOCK ABSORBER
REMOVAL
INSPECTION...
INSTALLATION ..
COIL SPRING
REMOVAL
INSPECTION .
INSTALLATION
TIRES / WHEELS
TIRE
‘ADJUSTMENT
WHEEL
‘ADJUSTMENT
ss-18
ssa
ssA9
S319
8s 20
8S 20
88-21
ss-22
88-22
88-22
ss-24
88-24
88-24
88-26
88-28ss -2 SUSPENSION SYSTEM
GENERAL
SPECIFICATIONS | cusowsc
Front suspension system Macpherson strut type
‘Shock absorber
Type Oil type
Stroke mm (in) 143 (6.63)
Damping force at 0.3 m/s
Expansion Nika) 680 + 110 (68+ 11)
Compression —_N¢kg) 220 + 60 (226)
LD color Red (CBS), Yellow (ABS)
Coil spring free height and identification color
Model Free height mm (in.) LD color
Euroupe
4.4L MT 338.6 (13.3) White - White
1ALAT, 1.9/1.5 MT, 3477 (137) White - Yellow
1.5/1.6. DOHC M/T (Standard)
1.5/1.6 DOHC MIT (All excopt standard), 356.8 (14.1) White - Blue
1.8/1.6 DOHC AT
GeneralMiddle East
1ALAMT, 1.1L AT (Standard) 338.6 (13.3) White - White
1.1LAMT (All except standard), 347.7 (13.7) White - Yellow
1.9/1.5L MIT, 1.9/1.51 AIT (Standard),
1.5/1.6 DOHC MT
1.9/1.5L AMT (All except standard), 356.8 (14.1) White - Blue
1.5/1.6L DOHC (All except 1.5/1.6 DOHC MIT)
Australia
1.9/1,5L M/T, 1.5/1.6 DOHC MIT (Standard) 347.7 (13.7) White - Yellow
1.3/1.5L AT, 1.5/1,6L DOHC (All except standard), 356.8 (14.1) White - Blue
1.5/1.8L DOHC AT
+ MT : With manual T/A * CBS : With conventional brake system
+ AIT : With automatic T/A, * ABS : With Anti-lock Brake SystemGENERAL
Rear suspension system Dual link
‘Shock absorber
Type Gas type
Stroke mm (in) 241 (9.49)
Damping force at 0.3 m/s
Expansion Nekg) 440 = 80 (44 = 8)
Compression _N(kg) 160 + 60 (16 = 5)
LD color Red
Coil spring free height and identification color tab 1.3/1.8/1.61 (ALL)
Free height mm(in.) 317.2 (12.49) 327.8 (12.91)
iD color White-White White-Yellow
‘SERVICE STANDARD
Standard value
Toe-in mm (in.) Front
Rear
Camber Front
Rear
Caster
General area
Euroupe/Australia
King pin angle Front
King pin offset. mm (in.) Front
Side slip mm (in.) Front
Wheel and tire
Wheel type
Wheel size
Tite size
Tire inflation pressure kg-cm? (PS!)
‘Temporary spare tire
Wheel size
Tire size
Tire inflation pressure kg-cmé (PS!)
2 42 (0.08 ~ 20.08) (Max. diference between LH and RH : 1.6 mm)
2.2 (0.08 « 0.08) (Max. difference between LH and RH :2 mm)
0" 80° (Max. dliforence between LH and RH : 0°30’)
£90" (Max. diference between LH and RH : 45°)
[Power steering] [Manual steering]
2°26" 2 30° 1°54" x 30
218" = 30° 1°40" «30°
(Max. difference between LH and RH : 0°30°)
13° +30"
2.6 (0.1024)
+3 (0.118) (Forward 1m)
[Steel wheel]
4.5) x13, 5.0)x14
155/80 R13, 175/65 R14, 185/55 R15
2.18%(303)
[Aluminum wheel}
5.BUx 14, 5.5) x15
40714
7105/70 D14
4.2 (60)ss-4 SUSPENSION SYSTEM
TIGHTENING TORQUE
tems Nm kgtom Ibtt
Wheel nut 90-110 900-1100 67-82
Drive shaft nut 200-260 2000-2600 148-192
‘Strut upper installation nut 20-30 200-300 15-22
Strut assembly to knuckle 110-130 1100-1300 81-96
Strut mounting self-locking nut 60-70 600-700 43-51
Lower arm ball joint to knuckle 60-72 600-720 43-52
Lower arm bushing (A) mounting bolt 95-120 950-1200 70-88
Lower arm bushing (G) mounting bolt 130-150 1300-1500 96-111
Crossmember mounting bolt/nut 140-160 1400-1600 104-118
Stabilizer bar bracket mounting bolt 17-26 170-260 13-19
Stabilizer linke nut 34-45 350-450 26-33
Tie rod end ball joint to knuckle 16-34 160-340 12-25
Tie rod end lock nut 50-55 500-550 37-41
Rear shock absorber upper mounting nut 20-30 200-300 15-22
Rear shock absorber lower mounting nut 100-120 1000-1200 74-88
Rear torsion axle beam to torsion axle arm bracket 100-120 1000-1200 74-88
Rear torsion axle arm bracket to body 100-120 1000-1200 74-88
QS caution
Replace the self-locking nuts with new ones after removal.
LUBRICANTS | exo2:os
Recommended lubricant Quantity
In ball joint of lower arm Variant R-2 grease or poly lub gly 801 K As required
[Lin insulator bearing strut ‘SAE J310a, Chassis grease (NLGI No.0 or equivalent) As required
SPECIAL TOOLS curse
Tool (Number and Name) Use IMlustration
(09532-11600 Measurement of the lower arm ball joint
Preload socket and stabilizer link starting torque
(09545-11000 Installation of the lower arm ball joint
Ball joint remover and installer
GsGENERAL
83-5
Too! (Number and Name)
lustration
(09545-10000 A/B
Lower arm ball joint snap
ring installer
Installation of the lower arm ball joint snap ring
[a-20
Strut compressor adapter
09545-21100 ~ Installation of the lower arm ball joint
Ball joint dust cover installer we dust cover
|
(08568-34000 + Separation of the lower arm ball joint
Ball joint puller * Separation ofthe tie rod ball joint
from knuckle
“188402 Compresssion ofthe front and rear coil spring
‘Strut spring compressor (Uso with A-42 or A-20)
Compression of the rear coil spring
(Use with 138402)ss
SUSPENSION SYSTEM
TROUBLESHOOTING cesses
‘Symptom
Possible cause
Remedy
Hard steering
improper front wheel alignment
Excessive turning resistance of lower arm ball joint
Low tire pressure
No power assist
Correct
Replace
‘Adjust
Repair and replace
Poor return of steering wheel
tooonte, Improper front wheel alignment Correct
Poor rough ride Improper front wheel alignment Correct
Malfunctioning shock absorber Repair or replace
Broken or worn stabilizer Replace
Broken or worn coil spring Replace
Worn lower arm bushing
Replace the lower arm
assembly
| Abnormal tire wear Improper front wheel alignment Correct
Improper tire pressure Adjust
Malfunctioning shock absorber Replace
Wandering improper front wheel alignment Correct
Poor turning resisinace of lower arm ball joint Repair
Loose or worn lower arm bushing Retighton or replace
Vehicle pulls to one side Improper front wheel alignment Correct
Excessive turning resistance of lower arm ball joint | Replace
Broken or worn coil spring Replace
Bent lower arm Repair
Steering wheel shimmy Improper front wheel alignemtn Correct
Poor turning resistance of lower arm ball joint Replace
Broken or worn stabilizer Replace
Worn lower arm bushing Replace
Malfunctioning shock absorber Replace
Broken or worn coil spring Replace
Bottoming Broken or worn coil spring Replace
Malfunctioning shock absorber ReplaceGENERAL ss
WHEEL AND TYPE DIAGNOSIS
BOTH SIDES OF
‘TREAD WORN
(ONE SIDE OF TIRE
CHUNKING OF TIRE WORN
CENTER OF TREAD
(Over-inflation Center-tread Under-inflation ‘When a patch of tread | Incorrect camber
down to fabric Bulge at the shoulder | has loosened, torn off | angle
due to excessive | Rapid wear the tire by centrifugal
over-intlation force at high speed
WHEEL AND TYPE DIAGNOSIS
UNEVEN TIRE | TOTALLY UNSAFE
FLAT SPOT FEATHERING BAD PLUGGING WEAR vie
‘Caused by heavy | Excessive toe-in | Using more than | Bad wheel balance, | Tread worn below
braking which makes | toe-out ‘one plug distorts the | fault in suspension, | the limit
the wheols lock and, tread, resulting in| steering gear or
scrubs tires along the carcass failure bearing
road surfaceSs-8 SUSPENSION SYSTEM
FRONT SUSPENSION
SYSTEM
STRUT ASSEMBLY
COMPONENTS | tox
S&s— 20-30 (200-300, 15-22)
Front col spring
Dust cover <=>
Self locking nut
60-70 (600-700, 43-51)
Strut insulator |
Upper ping seat EB
— Spring lower pad
Dust cover Strut assombly
UL
110-130 (1100-1300, 81-96)
CAUTION
= Components marked with * should be temporaily tightened, and then fully tightened with the
vehicle on the ground in an unladen condition.
- Replace the self-locking nuts with new ones after removal,
TORQUE : Nm (kgf-cm, Ib-ft)FRONT SUSPENSION SYSTEM
REMOVAL sssciere 6. Remove the strut assembly
1, Remove the front whee! and tire.
2, Detach the brake hose bracket and the speed cable
from the strut assembly.
INSTALLATION | cx:s0w
1. When installing the front strut, be sure to clear the
conneting surface.
2. Install the brake hose, front wheel speed sensor cable
evessacn and stalizer link on the front strut assembly.
vy
9
Dy |
\\
Speed sensor
connector
gl
: wie
bith
3. Tighten the components below to the specified torque
as follows.
tems Torque Nm (kgt-om, Ib-ft)
Front strut upper 20-30 (200-900, 16-22)
‘mounting nut
110-130
(1100-1300, 81-96)
‘Stabilizer link mounting | 95-45 (350-450, 26-33)
Front strut to knuckleSS -10
SUSPENSION SYSTEM
35-45 4m
po20Nm {Gets kgtem26-33 1m)
Ferhatem. 1522101)
Gao egtem.s3-96 18
DISASSEMBLY | cxcoseair
1, Remove the dust cover witha flat-tio screw driver.
2. Using the Special Tools (J38402, A-20), compress the
ceil spring until there is only a litle tension on the strut
nore
Do not use an impact gun
c Ago
cal spring
3. Remove the nut at the top end of the shock absorber.
4. Remove the insulator, spring seat, coll spring, dust,
cover from the strut assembly.
DISPOSAL
INSPECTION
Fully extend the shock absorber rod.
Drill a hole on the A section to remove gas from the
cylinder.
QS caution
‘The gas coming out is harmless, but be careful of
chips that may fly when drilling.
Check the strut insulator bearing for wear or damage.
Check rubber parts for damage or deterioration.
Check the coil spring for sagging and weakness.
Check the shock absorber for abnormal resistance or
unusual sound,FRONT SUSPENSION SYSTEM
REASSEMBLY
1. Install lower spring pad so that the protrusions fit in
the holes of the spring lower seat.
Hole (tree places)
(three places)
2, Install the dust cover on the shock absorber.
3. Using the Special Tools (J38402, 4-20), compress the
coil spring
Ater the spring is fully compressed, install it on the
shock absorber.
nore
install the col spring with the identication mark a
rected toward the knuckle.
4, After fully extending the piston rod, install the spring
upper seat and insulator assembly.
(Gore
Align the D-shaped hole in the spring seat upper as-
‘sembly with the protrusion on the piston rod.
> Upper spring pad
ss-11
5. Alter seating the upper and lower ends of the coll
spring in the upper and lower spring seat grooves cor-
rectly, tighten the new selt-locking nut temporarily.
‘Spring soat
6. Remove the Special Tools (J38402, A-20),
7. Tighten the self-locking nut to the specified torque.
“Tightening torque
60-70 Nm (600-700 kgtem, 43-51 Ib+t)
8. Apply grease to the strut upper bearing and install the
insulator cap.
A caurion
When appling the grease, be careful so thatitisn't
‘smeared on the insulator rubber.
Recommended grease ~
Chassis grease NUGI No. 0 or equivalentSS -12 SUSPENSION SYSTEM
LOWER ARM
COMPONENTS | cecuner
35-45 (850-450, 26-39)
Front brake
‘stabilizer link
Grossmember
1130-150 (1900-1500, 96-111) Front lower arm
TORQUE : Nm (kgf-cm, Ib-ft)FRONT SUSPENSION SYSTEM
REMOVAL
1, Remove the front wheel and tire.
2. Using the special tool (09568-34000), disconnect the,
tie rod end ball joint
3. Using the Special Too! (09568 - 34000), disconnect
the lower arm ball joint from the lower arm.
SS -13
5, Remove the lower arm bushing (A) and bushing (G)
‘mounting bolts(2).
6. Remove the lower arm assembly
INSTALLATION
Installation is the reverse of removal.
4, Remove the strut lower mounting bolts(2).
nore
Tighten the components below tothe specied torque
2s folows.
Items. Torque Nm (kgfem, Itt) |
‘Wheel nut 90-110
(900-1100, 67-82)
60-72 (600-720, 43-52)
95-120
(950-1200, 70-88)
180-150
(1300-1500, 96-111)
‘35-45 (350-450, 26-33)
Lower arm bail joint nut
Lower arm bushing (A)
Lower arm bushing (6)
‘Stabilizer link nutSS -14
REPLACEMENT | ecxme:
BALL JOINT AND DUST COVER
1. Using a flat-tipped screwdriver, remove the dust cover
{rom the lower arm ball joint
| satan
=
Fiat-ippod
serewdve
2, Remove the snap ring,
3. Using a plastic hammer, tap the ball joint out of the
lower arm,
4. Using the Special Tools (09545-11000 A/B), press-fit
the bal joint into the lower arm assembly
(00545-11000(4)
Lower arm
Bat joint
09545-11000(8)
SUSPENSION SYSTEM
5. Using the special tools (09545-1C000 A/B) install the
snap ring,
}— 09545-1¢0008
~ 99545.1C0008
F ‘Snap ting
—S
6. Using the Special Too! (09545-11000 A/B), install the
dust cover.
Lower bat jin
(09545-10008
Gore
Apply Recommended grease to the dust cover inner
‘side and stud,
Recommended grease =
Variant R-2 grease or poly lub gly 801K
stud
ust coverFRONT SUSPENSION SYSTEM
INSPECTION | cuore
1. Check the bushing for wear and deterioration,
Check the lower arm for bending or breakage.
Check the ball joint dust cover for cracks and damage.
‘Check all bolts for damage and deformation.
‘Check the lower arm ball joint for rotating torque.
on Torque wench
09532-11600 —
/O DN
= If here is a crack in the dust cover, replace the
ball joint assembly.
= Shake the ball joint stud several times.
+ Measure the bail joint rotating torque.
Standard value
3,5~10 Nm (35-100 kgtiom, 2.6-7.4 Ib
= Ifthe rotating torque is above the upper limit of
the standard value, replace the bal joint assem-
bly.
= Even ifthe rotating torque is below the lower limit
of the standard value, the ball joint may be reused
unless it has drag and excessive play.
SS-15SS -16 SUSPENSION SYSTEM
FRONT STABILIZER BAR
COMPONENTS expess
17-26 (170-260, 19-19)
17-26 (170-260, 19-19)
Strut
racket assembly
{peste Smee
|
TORQUE : Nm (kgf-cm, lb-ft)
REMOVAL | cacao
1. Remove the front whee! and tre, 3. Remove the stabilizer bracket mounting bolts.
2. Remove the stabilizer link assembly.
W,
pee
crassa 4, Remove the stabilizer bar.FRONT SUSPENSION SYSTEM
SS-7
INSPECTION
1
2.
Check the stabilizer bar for deterioration and damage.
Check all bolts for damage and deformation.
Check the stabilizer link dust cover for cracks or dam-
age.
Check the stabilizer link ball joint for rotating torque.
= If there is a crack in the dust cover, replace it and
add grease.
= Shake the stabilizer link ball joint stud several
times.
= Mount the self-locking nut on the ball joint, and
then measure the ball joint rotating torque.
Standard value
0.7-2 Nm (7-20 kgtiom, 6-18 Ib-in)
= Ifthe rotating torque is higher than the upper limit
of the standard value, replace the stabilizer link.
+ Ifthe rotating torque is below the lower limit of
the standard value, the ball joint may be reused
Uniess it has drag and excessive play.
INSTALLATION
When installing the bushing on the front stabilizer bar,
install it in the outside direction of stopper on the sta-
bilizer bar.
Bracket
Stablizer bar
Install the bracket on the bushing.
After tighteing the bolts of the bushing bracket tem-
porarily, install the bushing bracket on the opposite
side.
Install the stabilizer link,
egt-em, 26-99 Itt)
Y
AgsSS -18 SUSPENSION SYSTEM
CROSS MEMBER
COMPONENTS | esssos
Bolt
17-26 (170-260, 13-19)
Stabilizer bar (
| 40-160
| (1400-1600, 104-118)
140-160
(1400-1600, 104-118)
Lower arm (1400-1600, 104-118)
140-160 t
(1400-1600, 104-118) Rear roll rod bracket
TORQUE : Nm (kgf-om, Ib-ft)
== GH
conmenor |
t 4140-160 | \
REMOVAL euinsao
1. Remove the lower arm bushing mounting bolts.
2. Remove the front exhaust pipe.
Fear rl rod bracket crlssmember
‘Tomake it easier to remove the crossmember, remove
steering gear box mounting bolts and stabilizer link
‘mounting nuts and then support the steering gear and
Front exaust pipe linkage on the vehicle.
3. Remove the rear roll rod bracket.FRONT SUSPENSION SYSTEM sS-19
5. Alter support the center of the crossmember assem-
bly with a jack, remove the crossmember mounting
bolts to the body. Remove the crossmember.
ero
ee
Crosfnember
INSPECTION | tseos
1. Check the crassmember for cracks or deformation.
2. Check each insulator and bushing for cracks or dete-
oration.
INSTALLATION | esewon
1. Install the crossmember while supporting it with a
Jack.
2. Install steering gear box assembly and stabilizer bar
link to the vehicle.
3. Install lower arm bushing mounting bots and nuts.
4, Install the rear roll rod bracket.
‘5. Install the front exhaust pipe.SS -20 SUSPENSION SYSTEM
REAR SUSPENSION
SYSTEM
COMPONENTS | essaicsxe
Upper pad
Rear torsion axle beam Torsion arm mounting bracket
1100-120 (1000-1200, 74-88)
TORQUE : Nm (kgf-cm, Ib-ft)
REMOVAL | essosons
1. Remove the wheel and tire.
2. Remove the rear hub unit bearing,REAR SUSPENSION SYSTEM.
4, Remove the rear brake hose and brake tube.
ar beake hoes (8H)
Frat sa rose
Rear torsion axle beam
5, After supporting the bottom of the rear torsion axle
beam with a jack, remove the rear shock absorber
lower mounting bolt
6. Remove the rear coil spring, lowering the jack slowly.
7. Remove the rear torsion axle beam bracket mounting
bolts to the body.
INSTALLATION | cassce
1. Installation is the reverse of removal
2. Tighten the components below to the specitied torque
as follows
items Torque Nm (kgfem, Ibft)
Fear hab unt bearing 20-90
mounting bott (800-800, 59-67)
Fear shook absorber 100-120
tower mounting (1000-1200, 74-88)
Roar torsion axlo beam 700-120
mounting bolt (1000-1200, 74-88)
Rear torsion axle beam 100-120
bracket (1000-1200, 74-88)
3. Install the parking brake cable.
Parking brake cable
4. Bleed the brake line system (Refer to the adjustment
precedure in the Brake system)SS -22
SHOCK ABSORBER
REMOVAL tsiseses
1. Remove the wheel and tire,
2. Remove the luggage tray cover from the quarter trim
and pry the service cover loose with a (-) screwdriver.
In
Senvice cover
| Qartertris Luggage tay cover
3. Remove the rear shock absorber upper mounting nut.
Fear shock
sbeorber
‘sssembly
Luggage tay cover
4, Alter supporting the rear torsion axle beam with a
jack, remove the rear shock absorber lower mount
ing bott.
5. Remove the rear shock absorber.
SUSPENSION SYSTEM
INSPECTION | iccosoe
1. Check the shock absorber for wear or damage.
2. Check rubber parts for damage or deterioration.
3. Check the shock absorber for abnornal resistance or
unusual sound.
INSTALLATION
1. Tighten the rear shock absorber upper mounting bolt
to the specified torque as follows.
70.30Nm
(200-300 kgtem,
15-22 Ibs)
2. Alter placing a jack at the bottom of the rear torsion
axle beam and jacking up the vehicle to the proper lo-
cation, tighton the rear shock absorber lower mount-
ing bolt
Specified torque
100-120 Nm (1000-1200 kgf-cm, 74~88 lbrtt)REAR SUSPENSION SYSTEM.
& caution
Check that the rear coil spring is located in the
proper position,
Roar shock
abeorber
sack
SS -23SS -24
SUSPENSION SYSTEM
COIL SPRING
REMOVAL ssc:
1. Remove the wheel and tre.
2. Remove the brake hose fixing bracket.
Bracket
The brake hose should not expand when the rear tor-
‘sion axle beam is hanged down from the body.
3. After placing a jack at the bottom of the rear torsion
axle beam, remove the rear shock absorber lower
‘mounting bott.
Rear shock
absorber
vack
4, Remove the rear torsion axle beam and three body
fixing bracket bolts
5. Remove the rear coil spring,
INSPECTION secssese
1. Cheek the coil spring for crack and deformation.
2. Check the coil spring pad for damage and deforma-
tion,
INSTALLATION
1. The end of the rear coil spring should be inserted into
the groove of the coil spring upper pad.
ign
Rear col spring
2. Insert the lower pad into the coil spring.REAR SUSPENSION SYSTEM.
3. Fix the rear torsion axle beam bracket on the body,
after placing the coll spring at its previous location and
liting the vehicle with a jack.
Ke SS 4
Rear tarsion ase beam) Baha
4, Fix the rear shock absorber.
Fear shock
Col sping absorber
sack
SS -25SS -26
TIRES / WHEELS
TIRE
FRONT WHEEL ALIGNMENT ces0cace
When using commercally-available computerized four
‘whee! alignment equioment (caster, camber, toe and turn-
ing angle) to inspect the front whee! alignment, always
position the car on a level surface with the front wheels,
facing straight ahead. Prior to inspection, make sure that
the front suspension and steering system are in normal
operating condition and that the wheels and tires face
straight ahead and the tires are inflated to the specified
pressure.
TOE.IN
‘Too-in (B-A or angle a+) is adjusted by turning the tie rod
turnbuckles. Toe-in on the left front wheel can be reduced
by turning the tie rod toward the of the car, Toe-in change is
adjusted by turning the tie rods forthe right and left wheels
at the same amount as follows
Standard value
‘Toe-in (B-A) mm (in.) : 0 + 2mm (0 + 0.08 in.)
NOTE
‘+ Toe-in adjustment should be made by turning the
right and left tie rods at the same amount.
‘+ When adjusting toe-in, loosen the outer bellows
clip to prevent twisting the bellows.
* After the adjustment, tighten the tie rod end lock
ruts firmly and reinstall the bellows clip.
+ Adjust each toe-in to be the range of + 1.5 mm.
Tightening torque
Tie rod end lock nuts
50-55 Nm (500-550 kgf-cm, 37-41 Ib-t)
SUSPENSION SYSTEM
CAMBER
The steering knuckle which is installed with the strut as-
sembly is pre-set to the specified camber at the factory
and doesn't need to be adjusted
Camber : 0° = 30°
CASTER
Caster is pre-set at the factory and doesn't need to be
adjusted, If the caster is not within the standard value,
replace the bent or damaged parts.
Foner steeing | Manual steering
Generel | ape say | 1542 90
Euroupe / - - °40"
Ewoure | | 1g «30 140" 2 80
(Max. diference between LH and RH : 0°30")TIRES / WHEELS
(Gjnore
1. Replace the worn loose or damaged parts of the
front suspension assembly prior to measuring
front wheel alignment
2. Use commercially-available computerized four
whee! alignment equipment to measure the
whee! alignment.
9. Camber and caster are pro-set to the specified
value at the factory and don't need to be adjusted
4. Ifthe camber and caster are not within specitica-
tions, replace the bent or damaged parts.
5. The difference between the left and right wheels
of the camber and the caster must be within the
range of 0 » 30
REAR WHEEL ALIGNMENT
TOEAN
Too-in is pre-set at the factory and doesn’t need to be ad-
justed
Standard value
Rear toe-in : 2 = 2mm (0.08 = 0.08 in.)
(difference between LH/RH : within 2mm (0.08 in.))
Rear camber : -1°30
(difference between LH/RH = within 45°)
TIRE WEAR
1. Measure the tread depth of the tires.
Tread depth of tire [Limit] - 1.6mm (0.06 in)
2. Ifthe remaining tread depth is less than the limit, re-
place the tre.
NOTE
When the tread depth ofthe tires is less than 1.6 mm
(0.06 in.) the wear indicators will appear.SS -28 SUSPENSION SYSTEM
WHEEL
WHEEL RUNOUT exss227
1. Jack up the vehicle and support it with jack stands.
2, Measure the wheel runout with a dial indicator as il
lustrated.
2. Tightening order
Check the torque again after tightoning the whee! nuts
\
J
Se om iagonaly.
® 9 @ oO
3. Replace tho wheet ifthe whee! runout exceeds tro“) @ @ ®
(2) (2)
Wheel runout [Limit]
Steel whee!
~ Racial:0.6mm (0.028 in.) : Average of LH & RH)
= Axial : 1.0mm (0.038 in.) vxossin
‘Aluminum wheel
+ Radial : 0.3mm (0.012 in) WHEEL ROTATION
fatal: 03mm (0.012 in) Rotate the tires inthe pattern illustrated
TIGHTENING WHEEL NUT
1. Tightening torque
Steel and aluminum alloy wheel.
Specified torque
90-110 Nm (900-1,100 kgf-om, 85-80 lb-ft)
& caution
When using an impact gun, final tightening torque
should be checked using a torque wrench. creasesTIRES / WHEELS
SS -29
CHECKING FOR PULL AND WANDER
If the steering pulls to one side, rotate the tires according
to the following wheel rotation procedure.
1, Rotate the front right and front left tires, and perform
road test in order to confirm vehicle stability.
2. Ifthe steering pulls to the opposite side, rotate the
front and rear tires, and perform a road test again.
3. Ifthe steering continues to pull to one side, rotate the
front right and let tires again, and perform a road test.
4, If the steering continues to pull to the opposite side,
replace the front wheels with new ones.