MPDM Processing

production unit : PEKERJAAN PENGECORAN PILAR 1

Method : Example :
Total Production Production Mean cycle
unit
cycle times cycle times
A) Non delayed Production Cycle
219160 52 4215

B) Overall Production Cycle

294520 60 4909

DELAY INFORMATION
Labor Equipment Management
C) Occurence 2 4 2
D) Total added time 4080 7260 6540
E) Probability of occurence* 0.03 0.07 0.03
F) Relative Severity** 0.42 0.37 0.67
G) Expected % delay time per production*** 1.39 2.47 2.22

* Delay cycles / total number of cycles

** Mean added cycle time / mean overall cycle time = (row D / row C) / row B
*** Row E times Row F times 100%

MPDM Processing
production unit : PEKERJAAN PENGECORAN PILAR 2
Method : Example :
Total Production Production Mean cycle
unit
cycle times cycle times
A) Non delayed Production Cycle
358360 82 4370

B) Overall Production Cycle

461020 98 4704

DELAY INFORMATION
Labor Equipment Management
C) Occurence 4 9 2
D) Total added time 7200 18660 2400
E) Probability of occurence* 0.04 0.09 0.02
F) Relative Severity** 0.38 0.44 0.26
G) Expected % delay time per production*** 1.56 4.05 0.52
100%

100%
1. 1. Actual Overall Productivity
a. Pekerjaan Pengecoran borepile di pilar 1

MPDM PROCESSING

Unit Total Production Production Cycles Mean Cycle Times

Cycle Time
Overall Production
294520 60 4909
Cycles

Actual Overall
Productivity (titik/hari)
5.87

b. Pekerjaan Pengecoran borepile di pilar 2

MPDM PROCESSING

Unit Total Production Production Cycles Mean Cycle Times

Cycle Time
Overall Production
461020 98 4704
Cycles

Actual Overall
Productivity (titik/hari)
6.12

2. Ideal Productivity
a. Pekerjaan Pengecoran borepile di pilar 1

MPDM PROCESSING

Unit Total Production Production Cycles Mean Cycle Times

Cycle Time
Overall Production
219160 52 4215
Cycles

Actual Overall
Productivity (titik/hari)
6.83

b. Pekerjaan Pengecoran borepile di pilar 2

 MPDM PROCESSING

Unit Total Production Production Cycles Mean Cycle Times

Cycle Time
Overall Production
358360 82 4370
Cycles

Actual Overall
Productivity (titik/hari)
6.59
 OLAH DATA MENGGUNAKAN PRODUCTION
CYCLES DELAY SAMPLING

FORM PENGAMATAN
PEKERJAAN BOREPILE NO : 1 Sd 8
JENIS PEKERJAAN : PENGECORAN PILAR 1

Siklus Waktu Produksi (detik)

No. No. Kendaraan Tiba Waktu Pengecoran Delay Total
borepile Truckmix 1 2 3 4
8 1 1500 1800 3300
2 1080 1980 3060
3 2580 1800 4380
4 4320 1500 Mn 1320 7140
5 2880 2100 4980
6 3400 1800 5200
7 3600 1200 4800
8 2520 1200 3720
9 2340 1200 3540 34480
10 1920 900 2820 41620
7 1 3300 1500 4800
2 2580 2100 4680
3 2700 2100 4800
4 1080 1500 2580
5 1560 1800 3360
6 2340 2400 4740
7 5520 1500 L 2520 9540 23640
8 4860 1800 Eq 1860 8520 41700
3 1 3300 1500 4800
2 4140 1200 5340
3 4140 2700 Eq 1200 6720
4 4380 2100 5160
5 6000 900 Eq 1200 8100 20700
28800
4 1 3300 1200 4500
2 2700 1500 4200
3 4560 4560 L 1560 10680
4 6720 6720 Eq 3000 16440
5 3120 1500 4620
6 3360 1800 5160
 7 3060 900 3960 25380
8 2760 1500 4260 52500
2 1 3180 3000 4860
2 3480 1500 4980
3 2520 1500 4020
4 2880 1500 4380
5 2700 900 3600
6 3600 1200 4800
7 3240 2100 5340 35580
8 3420 1500 4920 35580
6 1 8820 900 Mn 5220 14940
2 3000 2100 5100
3 1800 1500 3300
4 2400 1200 3600
5 2100 1200 3300
6 1800 1500 3300 21480
7 2400 1800 4200 36420
1 1 1800 900 2700
2 2400 2400 4800
3 2460 2100 4560
4 2940 1800 4740
5 3060 1800 4860
6 4080 900 4980 30420
7 3300 1800 5100 30420
5 1 3000 1500 4500
2 1680 900 2580
3 2160 1500 3660
4 2280 1800 4080
5 2880 1800 4680
6 3000 1800 4800 27480
7 2100 2400 4500 27480

FORM PENGAMATAN
PEKERJAAN BOREPILE NO : 1 Sd 8
JENIS PEKERJAAN : PENGECORAN PILAR 2

Siklus Waktu Produksi (detik)

No. No. Kendaraan Tiba Waktu Pengecoran Delay Total
borepile Truckmix 1 2 3 4
8 1 3000 900 3900
2 2400 1500 3900
3 3060 1500 4560
4 3780 1200 4080
5 3480 2400 4980
 6 3420 1500 4020
7 3540 2400 Eq 1500 6540
8 2460 2400 3960
9 2580 2700 4380
10 2700 1800 4500
11 4860 900 Eq 2160 7920
12 2520 1800 4320
13 1800 1800 3600 55500
14 2280 1800 4080 63420
7 1 2700 900 3600
2 2700 2100 4800
3 2100 900 3000
4 4500 1800 Eq 2280 8580
5 2640 4800 Eq 1200 8640
6 2400 1200 3600
7 2460 900 3360 21240
8 2100 2100 4200 38460
3 1 2700 2400 4200
2 3180 1500 3780
3 2400 1500 3900
4 3120 1500 4620
5 2580 2100 3780
6 2880 2400 4380
7 5880 2400 Eq 2280 10560
8 3480 1200 3780 31620
9 3000 1500 4500 42180
4 1 4380 1200 Eq 780 6360
2 3480 2400 L 900 5880
3 3000 2400 4500
4 3600 2400 5100
5 8460 8460 Eq 4860 21780
6 3600 2100 3180
7 2940 1800 4740
8 3780 2100 Eq 900 5880
9 1980 1500 3480
10 2700 900 3600
11 2580 2400 4080
12 2100 1500 3600
13 2160 5700 L 2100 9960 56580
14 2700 1200 3900 84720
2 1 3900 900 4800
2 3300 900 4200
3 3000 1500 4500
4 2700 1800 4500
5 3000 900 3900
 6 3180 1200 4380
7 3780 1500 4380
8 3000 900 3900
9 2400 900 3300
10 1320 1800 3120
11 2580 2400 4080
12 3000 1500 4500
13 2700 1200 3900 56640
14 3000 1500 4500 56640
6 1 3780 900 3780
2 3000 900 3900
3 2700 1200 3900
4 6600 2100 L 3000 11700
5 5400 1500 Eq 1800 8700
6 2580 3000 4680
7 2700 900 3600
8 2700 4500 Mn 900 8100
9 3600 3600 L 1200 7500
10 1980 1500 3480
11 2700 1200 3900
12 3000 1200 4200 41520
13 2100 1800 3900 70020
1 1 2560 2520 4180
2 2400 1800 4200
3 2700 900 3600
4 3000 1500 4500
5 2700 1800 4500
6 2400 900 3300
7 3000 4500 Mn 1500 9000
8 3600 600 4200
9 1800 900 2700
10 2400 1200 3600
11 3300 900 4200
12 2400 900 3300 45460
13 2700 1800 4500 55780
5 1 2460 2400 3960
2 1800 1500 3300
3 3000 1500 4500
4 2700 1500 4200
5 2400 1800 4200
6 2400 1500 3900
7 2700 900 3600
8 2700 1500 4200
9 2160 1200 3360
10 2700 1200 3900
11 3000 900 3900
12 2700 1200 3900 49800
13 3000 2100 4200 49800
NB:
TOTAL TIAP TITIK BOREPILE
PERHITUNGAN OVERALL PRODUCTIVITY dan IDEAL PILAR 1,2
1 hari x 8 jam x 60 mnt x 60 mnt (diskusikan lagi)
TOTAL TIAP TITIK BOREPILE (tanpa keterlambatan)

PENGECORAN PILAR 1
overall
Total Production
Production Cycles Mean Cycle Times
Cycle Time PILAR 1
294520 60 4909

Actual Overall
Productivity (truck/titik)
5.87 6

ideal
Total Production
Production Cycles Mean Cycle Times
Cycle Time PILAR 1
219160 52 4215

Actual Overall
Productivity (truck/titik)
6.83 7

pilar 1
Delay for labor Delay for equipment Delay for Management
4080 7260 6540

pilar 2
Delay for labor Delay for equipment Delay for Management
7200 18660 2400

PENAMBAHAN WAKTU UNTUK PEMOTONGAN PIAP TREMI

MASIH SESUAI DATA REAL CATATAN KONSULTAN
WAKTU RATA-RATA (STANDAR DARI KONTRAKTOR & KONSULTAN
WAKTU KENDARAAN BERANGKAT DAN TIBA 12:45:00 AM 2700
WAKTU PENGECORAN 12:33:56 AM 2040
waktu pemotongan pipa tremi 12:15:00 AM 900
waktu parkir dan pembersihan 12:07:00 AM 420
1320

PENGECORAN PILAR 2

Total Production
Production Cycles
Cycle Time PILAR 2
461020 98

Actual Overall
Productivity (truck/titik)
6.12 logis
6

Total Production
Production Cycles
Cycle Time PILAR 2
358360 82

Actual Overall
Productivity (truck/hari)
6.59 logis
7
 4740 2280
1140

Mean Cycle Times

4704

Mean Cycle Times

4370
Labor Equipment Management
9
2 4 2

Labor Equipment Management

4 9 2
4 4

Labor Equipm
 9
PILAR 1
PILAR 2

4 4

2 22

Labor Equipment Management