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Materials Research Bulletin 47 (2012) 3052–3055

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Materials Research Bulletin


journal homepage: www.elsevier.com/locate/matresbu

Physical/chemical properties of tin oxide thin film transistors prepared using


plasma-enhanced atomic layer deposition
Byung Kook Lee a,b, Eunae Jung a, Seok Hwan Kim a, Dae Chul Moon a, Sun Sook Lee a,
Bo Keun Park a, Jin Ha Hwang b, Taek-Mo Chung a, Chang Gyoun Kim a, Ki-Seok An a,*
a
Thin Film Materials Research Team, Korea Research Institute of Chemical Technology, Yuseong, P. O. Box 107, Daejeon 305-600, Republic of Korea
b
Department of Material Science and Engineering, Hongik University, Seoul 121-791, Republic of Korea

A R T I C L E I N F O A B S T R A C T

Article history: Thin film transistors (TFTs) with tin oxide films as the channel layer were fabricated by means of plasma
Available online 26 April 2012 enhanced atomic layer deposition (PE-ALD). The as-deposited tin oxide films show n-type conductivity
and a nano-crystalline structure of SnO2. Notwithstanding the relatively low deposition temperatures of
70, 100, and 130 8C, the bottom gate tin oxide TFTs show an on/off drain current ratio of 106 while the
device mobility values were increased from 2.31 cm2/V s to 6.24 cm2/V s upon increasing the deposition
temperature of the tin oxide films.
ß 2012 Elsevier Ltd. All rights reserved.

1. Introduction and a low concentration of impurities [19]. Compared to the


conventional ALD process, the plasma-enhanced atomic layer
Studies of metal oxide semiconductors have widely reported deposition (PE-ALD) process of ZnO thin films at lower deposition
these types of semiconductors as candidates for optoelectronic temperatures may result in a low carrier density because there are
device applications such as light-emitting diodes (LEDs) and thin fewer oxygen vacancies [20].
film transistors (TFTs) over the last few years [1,2]. Particularly, In this study, TFTs are fabricated with tin oxide film as the
transparent TFTs based on transparent metal oxides such as ZnO channel layer by PE-ALD using the Sn(II) aminoalkoxide precursor,
[3–5], In2O3 [6], In–Zn–O (IZO) [7,8], In–Ga–Zn–O (IGZO) [9], and Sn(dmamp)2 [dmamp = OCMe2CH2NMe2], and an oxygen plasma
Al–Zn–Sn–O (AZTO) [10] have much attracted due to their reactant. From the film characterizations and device performances,
advantages over conventional semiconductors and their good the low temperature PE-ALD process is expected to be suitable for
transparency in the visible range, a low process temperature, good use with a flexible substrate for flexible display applications.
large-area uniformity, and relatively high carrier mobility [11].
Tin oxide with n-type conductivity due to oxygen vacancies
and/or metal ion interstitials has been widely researched due to its 2. Experiments
wide band gap of 3–4 eV, its high optical transparency in the visible
light range, and its good chemical stability [12]. Recently, tin-based The tin oxide films were deposited onto a thermally grown SiO2
oxide semiconductors have been reported as feasible for use as the (200 nm) on a highly phosphorous doped Si(0 0 1) by PE-ALD with
active channel material in the transparent TFTs, light-emitting Sn(dmamp)2 and oxygen plasma (RF power  150 W) respectively,
diodes, and flexible displays [13,14]. The properties of metal oxide at a substrate temperature range of 50–200 8C. The working
semiconductor films for optoelectronic applications are strongly pressure was kept at 3 Torr. Ar (80 sccm) was used as the carrier
dependent on the thin film deposition process. Tin oxide thin films and purge gas. The pulse time was 1–5 s for the Sn(dmamp)2, 1–5 s
have been fabricated by using various methods, such as sputtering for the oxygen plasma, and 5 s for the Ar purge. The deposited films
[13], sol–gel methods [15], spray pyrolysis [16], chemical vapor were characterized by thickness spectroscopy, X-ray diffraction
deposition (CVD) [17], and atomic layer deposition (ALD) [18]. (XRD), X-ray photoelectron spectroscopy (XPS), and atomic force
Among them, ALD based on chemical vapor reaction using a metal microscopy (AFM). The electrical properties of the films such as the
precursor and reactant gas has advantages such as good large-area carrier concentration, resistivity, and carrier mobility were
uniformity, good step coverage, a relatively low deposition process, measured by the Hall measurement method.
To fabricate of the bottom-gate TFTs, the films were processed
for source–drain metal contacts (Al, 50 nm) through a thermal
* Corresponding author. Tel.: +82 42 860 7356; fax: +82 42 861 4151.
evaporator. The channel length and width were 200 and 1000 mm,
E-mail address: ksan@krict.re.kr (K.-S. An). respectively. The output and transfer characteristics of the tin

0025-5408/$ – see front matter ß 2012 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.materresbull.2012.04.120
B.K. Lee et al. / Materials Research Bulletin 47 (2012) 3052–3055 3053

Fig. 1. (a) Sn 3d, (b) O 1s XPS spectra of tin oxide films, and (c) the peak deconvolution of Sn 3d5/2 core level. (d) Depth-profiling AES of a tin oxide film deposited at 130 8C. The
film thickness is about 100 nm.

oxide TFTs were measured using a semiconductor characterization of the film suggests that the crystalline phase formed in the as-
system at room temperature in the dark. deposited film.
Fig. 2(b) shows the XRD pattern of a tin oxide film deposited at
130 8C onto a quartz substrate. The PE-ALD film shows the rutile
3. Results and discussion polycrystalline structure of SnO2. On the other hand, tin oxide films
deposited at temperatures of 70 and 100 8C show an amorphous
Fig. 1(a) and (b) shows the high-resolution XPS Sn 3d and O structure, as shown at the inset of Fig. 2(b).
1s core level spectra of the film deposited at 130 8C. The binding Fig. 3 shows a cross-sectional TEM image of a tin oxide film
energy and line shape of Sn 3d core level spectra before and after deposited at 130 8C. The formation of polycrystalline SnO2 film
Ar+ ion sputtering were not changed seriously. The binding with small nm-scale grains is also depicted through the TEM
energy difference (DBE) between 3d5/2 and 3d3/2 core level was image. The modulation of the conductivity of metal oxide
measured to 8.45 eV. As shown in Fig. 1(c), the peak semiconductors can be explained by the presence of trapped
deconvolution of Sn 3d5/2 core level shows only a single charges near the grain boundary. As a trapping site of the free
component of 486.6 eV. The peak at 485.0 eV with DBE of carrier in each grain, connected to the creation of a depletion layer
8.41 eV corresponds to metallic tin, the peak at 486.6 with DBE near the grain boundary, the grain boundaries can reduce the
of 8.4 eV to Sn4+ state in SnO2, and the peak at 485.9 eV with DBE carrier concentration (Nd) of the films [24,25]. Therefore, as
of 8.3 eV to the Sn2+ state in SnO [21–23]. The binding energy increasing the deposition temperature of the tin oxide films, the
position, DBE, and the peak deconvolution indicate the formation trapping sites of free carriers may be decreased because the grain
of SnO2 film without any serious Sn2+ chemical state by the boundaries of the polycrystalline phase decrease in comparison
Sn(dmamp)2-oxygen plasma PE-ALD process. The O 1s core level with those of the amorphous phase film; moreover, the carrier
was determined to be 530.5 eV with slight surface contamina- concentration of the film can be increased as a result of the
tion at higher binding energy. decreased number of carrier traps.
Fig. 1(d) shows the AES depth profile of a tin oxide film Fig. 4 shows the carrier concentration and resistivity of tin oxide
deposited at 130 8C. The atomic ratio of tin to oxygen was films deposited at different temperatures according to Hall
estimated to be about 1:1.7  0.3, which indicates an oxygen measurements. The carrier concentration and resistivity of the
deficient environment. Consequently, this shows that PE-ALD tin tin oxide films deposited from 70 to 130 8C were not measured due
oxide films have the possibility of n-type conductivity. In addition, the to the contact error associated with these films. This indicates that
low carbon incorporation indicates without any serious reaction of tin oxide films deposited in this deposition temperature range
by-product during the self-limiting PE-ALD process. likely have insulator characteristics, which may affect the
Fig. 2(a) shows the AFM surface morphology of a tin oxide transistor properties because at relatively low carrier concentra-
film (16 nm) deposited onto a SiO2(200 nm)/Si substrate at tion and low conductivity levels, the drain current in the tin oxide
130 8C. The root-mean-square (RMS) roughness is about channel can be modulated effectively by the gate voltage.
2.248 nm. Small and round-shaped grains in the as-deposited However, above 130 8C, the carrier concentration increases
film can be observed in the AFM image. The surface morphology drastically to 1019 cm 3. In previous reported ZnO films deposited
3054 B.K. Lee et al. / Materials Research Bulletin 47 (2012) 3052–3055

Fig. 2. (a) Surface morphology obtained by an AFM image and (b) XRD pattern of a tin oxide film (thickness: 16 nm). The SnO2 films were deposited at 130 8C.

by PE-ALD, the resistivity decreased exponentially within the ALD the films as the growth temperature increased. At a high carrier
temperature window due the loss of impurities [26]. The decrease concentration, the current in the film cannot be controlled by the
in the resistivity led to an increase in the carrier concentration. In gate due to the high conductivity caused by the degeneration of the
this study, as the growth temperature increased, the carrier tin oxide [27].
concentration increased to 1019 cm 3 at a temperature of 200 8C. It Fig. 5(a)–(c) shows the drain current–drain voltage (IDS–VDS)
may be that the tin oxide films achieved greater crystallization in output curves of bottom gate and top-contact tin oxide TFTs
constructed on SiO2(200 nm)/p+-Si at different deposition tem-
peratures of 70, 100, and 130 8C, respectively. The observed TFT
characteristics are typical of n-channel semiconductors, which
show that the positive gate bias modulates the carrier transfer. The
output curves are similar to those of conventional transistor
models with both linear regions at a lower voltage and saturation

Fig. 3. Cross-sectional TEM image of a tin oxide thin film deposited onto SiO2/ Fig. 4. Carrier concentrations and mobilities of tin oxide films deposited at various
Si(0 0 1) substrates at 130 8C. deposition temperatures measured by Hall measurements.
B.K. Lee et al. / Materials Research Bulletin 47 (2012) 3052–3055 3055

Fig. 5. The output curves of bottom-gate and top-contact tin oxide TFTs constructed on SiO2(200 nm)/p+-Si with different deposition temperatures of (a) 70, (b) 100, and (c)
130 8C and the transfer curves (VDS = 20 V).

regions at high voltages. Pinch-off behavior was also observed in funded by the Ministry of Education, Science and Technology
the output curves. Fig. 5(d)–(f) shows the transfer curves at (2011K000611 and 2011K000604).
VDS = 20 V with different deposition temperatures of 70, 100, and
130 8C, respectively. These figures show the TFT parameters of the
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Acknowledgment
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This research was supported by the Converging Research Center [27] N. Huby, S. Ferrari, E. Guziewicz, M. Dodlewski, V. Osinniy, Appl. Phys. Lett. 92
(2008) 023502.
Program through the National Research Foundation of Korea (NRF)

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