Pneumatic Air Balloon And Rubber Fender Installation and Operation Instruction } PT.HONG YI INDONESIA ADD:Limindo Trade Centre 2 Block C No 5,Batam,Indonesia EMAIL:hongyi.ind@gmail.com CALL:Indonesia language:+6282173338889 \\") PT.HONG YI INDONESIA Chinese/English language:+6283183634354 TEL:0778-474575 FAX: 0778-474576 WEB SITE: Wwww.hongyidistributor.com ADD Limindo Trade Centre 2 Block C No 5,Batam,Indonesia TEL: 0778-474575 FAX:0778-474576 ear aaa aT ore inglish language: Website: www.hongyidistributor.comHONG YI INDONE een Tres nate eeBe ay. SIA ABOUT US PT.HONG YI INDONESIA specializes in ship sunching and upgrating ar bag and all kinds of rubber fenders such as pneumatic rubber fender (Yokohama fender ).foam filed fender, Dock fender, Yacht fenders, Infatable rubber core module and so on. which are made of raw materials that manufactured by our China company Such as the frame material—cord fabric and rubber ' produced by ourself. The products were approval by CCS (China ‘tasstcaon Society The stably of our uberis very strong nd good resin content. In adtion we have the (00d machine—Fout-ol calendar. that uses for coating specially. which makes the property of preduts more stable inthe productive process.Based on hs point we win more warm praise rom eSent nthe competitors, ‘We have studied the effective productive technology with constantly effort, The most advanced way to produce by Holiste screw enlacng, to ensure air ghiness, andthe machine has been improved wth the drcton ofthe orignator-Mr Qiao Changin So whatever the production technology and raw material we can guarantee the quality to our esos, PT HONG YI INDINESIA adopts the mode of joint equity venture for manufacturing. With the unique set-savantage, Its able to ensure close cooperaive relation wih manutacturers and guarantee stabil tor ‘materials supply, which can bring ful price advantage and hence rete a wi-win situation for both ‘Abide by the people-eriented management philosophy and employing right peope fr eutvation slong the years, PT HONG YI INDONESIA has developed and owned a professional and efficent sevice team as wel as @ capable business group. One goal 's never changed along development that we sim to ulld costomers support and rst by service and since, When advancing, we wil steadtasty conform to the principle of providing customers the better products, better price and better service, PT HONG YI INDONESIA is wiling to enter sincere cooperation from home and abroad to create abrightor future together mn@ prions vi inDoNesia sh bearing capaci aa eee cera certag meen uty ot tog ter ser iro Nghindeaor in poaucon cur acarse gereton he rubber eg nth fw eel new pe a any sistance to knged ably ‘osect ura wali pein nae. ta, woe stan of yee a ey ure wo ea be al he ne bythe bunt We cevsoped sew genre fn ‘ber mon an pocers erovomart to mpoved etre 23 the new sinc design af apoaunts atthe and trout bond sre acorge ae so norene tar eee ur ons he ar eatage paramere ses Nh Denomenn hat several be wou ooo vias. In Inowete ase rt haree enrol poraron Temes e The structure of “HONG YI” marine rubber airbag Rea Picture 4 the frame of HONG YI inflatabie ube irba9 for ‘eterones ts ads p ofa bap body and von acceso. The body omposied by rubber and enganced oe wih vlesrization he fon ‘ezeesores tat are selon he ends an bonded wi the body ar made of ‘tell mater One ena used for cate ster ena or infston ad ‘otaton Uce tie an to connect pressure gape nan and cefaton ‘Srvake and charging how fing 4.Optimizaton of structural a , smanly. Tarte we exalt nla bag ‘ete ese ehemornoon Tes (rol opinzatn a escarole of Sanit ond eats yor st 5.Durable anti-aging abilities and wear characteristics Terai ee iene on can ugh nate fhe mine ‘Salon eine capaiy gh arama gh man tr lors te estar 6.Higherflexibilly and shock absorption abilty “into satu ye we os ert te ear inna, nceven and heve shige hock aaepson apay, when be (geunapesn ne of age ose, strana toys Ie cant requred, te a pipe joints and supporting gages and waive can do accessories order Customers can ssa be uted. gener ‘connec wih pele ccesstes. SS ‘tAmestrveion 2Meaag cpa pen STeatacesen ee &: The The structure of aiag "helm taon ‘enous sparepart at the end 2 Thee Inks connecting te SPressuregauge 4Vave Psu nse Te Pipe Accesories @ PT.HONG YI INDONESIA 1, Model and specifications HONG Vsigh baring Marine niSber stag, surety we fanbeprosicies our types 123. JZ. JZS and 126, That is hemos advanced eearch—Hah posse a knead bearing. Each model saved int sx ‘ameter, ttl length of 14,84 kinds of epecteatns for ‘ustomers to choose Specifications of chars can be customzed scoring te eusomerequres. ‘oble 1; The Marine rubber sag type and speciation eS) -Eeee= Pe ws [ow pole se me er eee Gynetagsetednahonanp gee ssoepatan cone Selec ata fortes {te hught ete ungs, Sot ane cain depts {he weingevronnl cones hand, Ai aed ‘eaaran oe ter h hgh (anata or ound cas Beanpesete F008.) ‘nen eto at sunt gh ne tap ee tobe + natabe pant doctor neh h erhg ‘nye type 2 mip by te wate ates ad Dihenwe pete nth eb. eer ‘ale tana tabs 590m Gort tar s-HONG ng hg Iman ier oy athe erent pest work ona vat “Tahin The Coarniand neking presse of "HON YF high capacity matin nih aithag Type oe | Oty | eiay | Cizy| esky | ze coe BPE Semepscny Oem] osm | wh oxemee | o30Mee | oo2ea |” O07 0.06mPa | 005.Pa 22-9 | (raasnsy | (450 ps0 | (1305 ps ae e70psi_| (7255s) ma | gins | usMee | ortwre |” 008 ‘0.08MPa | 0.07 Pa Ea Gxeopeh | Gaaspah | (saspa) | a0sps) | (ivs0p | Gotspe zs | Gaines [arzwra | ateura | arsure | coowre |” ooo (2046s) | (2405p) | (203tps) | (5950s) | (1005s) | (11.00ps) zs | Qzsiipa [-ogonra | ov7ura | osanra | oisvra [070 G528pe | Gate | @Aseper | assem | Hoosen | Hastre) [Noto (EE): Pals the Bish uni offre per square neh pounds or“ii (ig \t4/) PT.HONG YI INDONESIA \t4/) PT.HONG YI INDONESIA ‘ble Bering cacy per ont angth 2-3 Table Bering expat per unt math of JZ" Diamotor | Working proceuro Working hoight ee Diameter | Working pressure: Working height eee a Peed a a re ia Sangiswom—| est | 6s PT ce eer an | ao ee ea (eerste — S22 lees Geen | cescm | tsneseep [|e |e een | eiccm [names [ise se ai canes) —| teres | tose | Samsset)—[—teosp [ese |e tafe | ee Sant SS aaa lee eT camtiesm [woes [at a ee eo VV buen | oteuee [pantie —[ sss [oss a Santee oe a a oe taneasg | eee i cimessen [fee ya | ores ss eat [eet cate — seg — re canteee | ee om | op (SS oreo Ree | osrsee i centceomeee| —sreas — meres mca ssa ses (meartcceeret Ser — let a aa | tien [Saantsien [eter canst —| — res | ees fe a ee Ss a a creer — oe —leer oa ss csr ae a a i canoe Ss no me cmesen—| aor] eat eo a Se osm | corm | —oantssn —| —sr—| om ed ee extn | Coven | —sesneon—| te —| se — at ese eamtiswn [eras [ne [ae canis —| ater [as | a cannot — ele canteen —| estat a a re camesst)—[ tesa es a a Sine a ‘angen | — ae) te a Tamas) [topes [as a nee | ee tmeaen—| ea a re cian | cones [—ammeaen —|— ser —|==car oe onan | ocsure | Tormeann [sss tener ese | fio | -aentea—[ ese cam | cree [eengsssn | —tem—[ ss — [08 Se taney —| tess [et canis —| wasnt [tose] SS —_-os =S caeaen—| ee [er a canteen — ae aa tangas at ea a= Se ae aed aoe | se oe nese 32 Soe oe jamessny [toa [ re |e a a et sane — sees cangess [asst nas [9 er esas, | ome, [—umesse tts —| ge camer —| or [se [ree a atten —| hres [pee | es — sad a oe ee ee a — | a sd os ee on ammes| Pt |Can Can (CG) PT.HONG YI INDONESIA (G2) pT.HONG YI INDONESIA Table Boning apacty per nit enath 2-5" sibog “abl 6 Bearing capacity per uit nat of 2-6" bag ane Perce | rereerent | Rete were | Mccann d Teves | werrg peers | ltemre neon (ES ete) ae = sain in sin a) rae ee aaa aa sass 10m | — ree bam) | ozsure | —eanision ‘sre | too cream | oziuea [oamtisiom ie00 | aug | oer (zen | eae [tomcat ious | a0 ee TT rr a TE caress srs | a aamn(0sse) ios] ano [870 can tooth ee Bent 8 iiss ins | ree osnitss0% serie | 180 an i808 ise ise [ae patom | ozure | — Sinaia aes [oo ee, | ag, FS eam | Giosy [tenses me fae aaniasor® rr cam nase sis | —aser ‘tan omen) —| args —| aso | — rar ome tae amaze tino] tas |e oa fare —te5e conse eo] se | oer pazm | osuea [—oancason ‘eros [807 oem | oxwen [osmiiacom ‘sine | —is70 [ata asim | acco) | aantrarem aa [ 78 Beem | toate [moana rr a oan n98t Zou ast aan(03618 ro NE cam ss Ser | at ai a a oom ose taeea | ton aaa eer Eee es aon aaatw a omen tag tee eae 2a ee ouism | oxsura [oases ta ontsm | osnyen [—oantisenm isso [issn —| a0 oasan | cease) | esneeon sous | 20 Gatsm | taesen | —asntsion ro oan tain zars_[ eat Santi) fines | oss] 0 Sam 0986) 2615 [588 aan(aaee) | —aoraa | ais [arte San osm En ED am ‘anes [8 taniomea [gatas ant |e “im (8.608 8) 99.08 10.10 e788 Sa qa ae tomoz tr | ine | re maser esse | tome aon ass ers] tess | sam asee i cor erase ce feet ceiem | onuee [—armeaeny one | 80 ouen | coun [sea > ef ee fe enn | timen [comin | ara [a nam | (seen [~aencaerm tert] 50 |e Senile 2S an 1si0w iesee | 75 | te SIGE Sea —| sar aanitaTe tos | an io a0 weet ass enioaern —| ap | ata | vee eee see foe Tamera) [aaa [aera aoe eae | an 93550) ‘ones [1038 [ee "om a804 ‘erie [Teo Tim et rset | nse | ree Tom ease 7a an 82201 ‘ese | ions | aan aa eS an eae a be20m | oroure | iam Sorat] ar ur aan aast® tstes | is36 [0s fesse) c4s0rH | Toes zon | et zen | cours | —ormezom rr TI canta sn | ae ont irs99 | ire | ate oantt3ien zis [ae Bn(T80w ro a aan 098 Suis [ rar a canes a aaniaaeen —| ase] aurea ‘aan(oasen) [goat son s810 on(ie “ig (00) pT.HONG YI INDONESIA @& PT.HONG YI INDONESIA nym] Weototan oeaoTowtcal ake) een] Pte on Tene a) Sa | omg [rang [rig fem | arva [ na | [eo | tao | sna | sons | ast | 00 | s0 rte oN rt ie Aer Tener Yona apy i at ap ms EN ee [via | ez | ao [ soma | ano Pm | aes | tetg | 226g [ace | oesa | atza.| [om | veme | 2 | esr ia [seme tenga] Sift rota atbeThoatca e) Longin] Volume oan aoa Teo vue) on | ia | 2g [asa [ame | v9 | ae. ‘woe [20 | 2860 sco [eae on | tora | 2a | ama [cna | aera [one| [om | 20m | aon | st ea [ra D-aan [ovtan| ian [deta |-ta [oan 3.an] oon] ota [ontn] tn [one Foaitagleaplecnismplesarieccy | son [meq [ome | sop Sc fn | sen essn ann [acon] seasa feaame| [em _| 2750 [| i] oe | 3) 8 | 8 | a | og | “bse Bio] s beets |e Noten the tbe, Wreprecnt aa weighitoniper meer nlongh of a-bog when he who s-bag has bon caressed dove toe sare wero het) ‘Ine appiication n architecture engineering tle ‘The pneumatic rubber core-model for architecture engineering has been developed successfully by our factory, that will beable o replace the wood core-model by which hollow concrete structure could be made in he case of pneumatic rubber core-model, is easy to instal orto rmow and it can be used repeatedly fr over 180 times, so thatthe manhour and mater cost coud be greatly saved as compared with using wood core-model. tis suitable o pour large-sized enforced concrete structures of buldngs ridges tunnels gales. dams andthe Ske a example, me HONG ¥1 rand ax-bags naa been successtuty Used 10 Yellow Kier ake for buvang the Wal for food contol and prevention of seepape. Prous core aun C7 PT.HONG YI INDONESIA is event parce one aaa nf gear, Sopiese put to aban bnrgtinac pee When te ae a rg hae erent ul Tremolo eon sty Darth, Baca ep wool eat dor, ne He Ione of hut ranity mah make ade bus, Soul edu ne tog presu, Mat Wai sp one oe, ANE a9 wh aot er hep ata ber rie, seb canes fem teat fer era sonage ae bossa nap rete lwo Every ya neon ag ath expen ONG tan ier aebp ara amos sci rg seo eonu samage rach and apra (Sues wtb oachng {ean aap ntace i Sa ha Ti abn Rl sarc Bn 8 “ect sutece coating cated te Raw Bbw. Use te rept Fates Wein at aun rap Weng Ange rene ayrg ‘in genraty be vdeo longtusnal esc (crak magh recon arg Me et ean. Tawa ek: Crk lrg ‘cramer aeon used). aoe neg sacs (G>” ake wap ofp eon oo oun cco gh The ended rg ao sept ote (00g on ented of amoge seal 123 fe 1-200 124 om conaete tre 4 Caan ce nee a pa wh poe ay (5) Brung pave on Tei ota peta gu an pal 8). tng ye rane tush eek ‘are nd (>. Brame pont aa aveHowe YI AIRBAG (a) Pegong ghar Use we fat agonate on ek epi ie ow Foret eae eyocane ety on (10 so epg) (2) 8nan soa say ost (Wo) unghae palpetaner ot hag smang, Anan ‘tak ota arg tous be pst an So, aa wont tpn stat (11 Bran apn col ey os (12) ay eae ge args amar te at ace shou ben es wl anol cor eras te ne ‘Soong fo hang sound noun cp oct (13) Bath aan cl eye ee ecto etn rebel conta 1930 rene ccs se, mes dyes Choe echt) aout scope ovat an ahaa ong yncamags testa 15 6 ap (15) Brana col ay os (05) rahe paper ot aya costo. ‘Te poof tapped wound agra an amor em aoe {2 torts ype ct a bob canbe ingrown layrohi 17 dap 12-5 tr aap repeat tty 8 soretanergcuinve har Exhloe rg ars enora he toon ontegged tan aha sen to ati. ded (07 Compt ayer. ye Dsante ean (18) on tara seu aang ear gph an ses, ae em ick im en —tom stip op sein up (ne chan 2 Thehemelarha ‘eran npyarscante undo show hfe toss 10a wot pom Ont atm tran, se esr tn Yd rg alain nek an ap) sing The sng ate cies rh or ae Met wouné ten. The ies 25m ag a he aoe Can @ PT.HONG YI INDONESIA eat kntongera When ampere ee 30+ 5 earn cards ad canbe han doen tin pn, ‘mene oa rie eects gh ised “cvepcion se otpore aor ha. owe So Su enone arta, Mr pi aap te, ou was Tere rag hae necting ae {Frm cite tongrl npn ethan 8 ecm toe at, 3 ‘forage nota; en aa 650 wna owe, edn ir ry, cl vera ae, Sossbgcaret an acc aka, ease nd gine sehr ‘ins natn wn sro oh il rie it (im, @ PT.HONG YI INDONESI ueThe structure of the end-lange i shown in Fig Structure of pneumatic rubber fender for ship ‘vate vse poke ‘The structure ofthe pneumati rubber fender is shown in Fig sna ieee OO TO Nao sett eo) lec bt € oa fender tage fi) Fi ie Test Te End-flange structure Sra pumaiterederndfage ——Rubberpeite pend fngestcve Tre poeing cp and ge stu 1 Outer rubber; 2—Cord layers; Sinner rubber; 4—Flange opening Typical Cut Section of Fender Wall The function of Pneumatic rubber fender 1. Installed on the wharf and dock for berthing curate Pees anin atte toh te eghat aban main, 2 stalled onthe shipboard for berthing Cord layer: Strong layer of the pneumatic rubber fender is made from winding the high-strength polyamide oi Py ' 4. For moving the cargo coro 4. For movi Inner adhesive: The core layer of the pneumatic rubber fender assures no gas leakage from the compressor. ee End-flange: The end-fange isa part to fix alr valve component, buried metal part and the cord layer and used for hoisting, and filing and discharging gas. os nom ism (Gy pt.HoNnc vi INDONESIA (CU) PT.HONG YI INDONESIASpecifications performance and weight of Pneumatic rubber fender Reaction force (KN) and guaranteed energy absorption(GEA) at deflcton 60%:5% erformance calculation Specticstions ‘tipo rau 05 Pa tt soeunatic psu 08M Pa he volume ofthe fonder at fe satis Vo, athe intaior pressure. oiginal pressure) Po; when the fender is a ca Sc omressed by d,s vole is Vx, ts itor pressure Px, and ts contact Sx osxio | __3s # 6 a ‘s a = counterforce, Rx, can be calcuaied as flows: Rx=Px'Se x = 3 this time, its energy absorption, GEA, calculated as follows: GEA=/xoRxdx eset = e = = he curve of interior pressure vs deformation relationship during fender compression test is listed in Table i a” 13 as i = 24 ize, perormance and weight of pneumatic rubber fender 19x15 | 00 182 2 0 29 % 12x20 | 120 air © 165 360 cy ag} = 95x25 | 165 er “we zs se we als] 8 tsxa0 | ats 579 159 370 76 au ga ee ess TH ro na am s| | 2 Eneray absorption 20x95 590) eS, 208) ex 1180) 430 as 8 — eer ae I 25x40 1050, 1981 663, 1110, 1815 005 ls] 2 / zexee | was [aw oe raw [at 1a 5 ‘aoxso | 1880 | 2000 1080 2155 |_a700 1571 4 Lb aoxeo | zieo | aa | vo | aio | ane | seen 3 _— Reaetion force at GEA deflection 33x45 2020, 84 1175 "2300 2876 1640 Z / aaxe0 | eno | ana | vars | amo [ asa [ban ‘axes | eroo | ais ei 2080 | aoe 252 7 aa x108 | oa | sesr 2087 sooo | e007 “2st ronan / 45x00 | essa S77 arse aro | 7881 eas 145x120 | erao | roe e173 ‘260 | 10400 | 007 a Note: The weights the fender weight (excluding profecveslesve), with weight eror of #10% ScaniaNaaantaganananeie A and counteroree error pf+10% [htt pressure at GEA celecton yy 7 f V4 Oa 10 a 20 90 at <0 7 aaa CO M7 aM OO Deflection percentages) Standard performance curve 30% fin ae, nom ave @ PT.HONG YI INDONESIA @ PT.HONG YI INDONESIACay \4)) PT.HONG YI INDONESIA ‘The cable for fenders td to anchor posta a ship cr bubhead wall The dimension of the mounting ars ae liste in Table ‘The fenders mounted ina ship 08 shown i Fg ‘The fender mounted at hakhead wall a shown in Fi Tedinann Fania ged navy coyctan 05x10 12 4 « 18 06x10 2 14 @ 20 07x15 4 16 18 25 10x20 4 16 18 25 1220 76 16 8 28 15x30 8 8 2 28 17x80 20 2 2 0 20x35, 7m 2 EI 25x85 EI 2 2 o 39x45 2 E) 0 o 33x65 2 3 2 @ nom J — Stax @ PT.HONG YI INDONESIA Procedure of charge air fender 2 1 Charge accessories 2 PVC plug 3 Valve core momPolyurethane floating fenders specification and performance table Hk Specification TERE: RMESETLEO% Ee weight Diameter Length BRA MRE ( GEA) KG mm mm KN ia) A Serials 300 500 38 3 6 be AO A AS AS AT 400 800 46 48 10 oe re | ots aise | arse | owes | sass 500 1000 72 26 18 lie i" elie " 4000 4500 | ea 68 2o1zaen ssarem | roiseem | aetem | 15e198em 1000 2000 274 78 98 ie o8in ton | 125in | t5in | 20% *°] 460m 250m 30cm 380m 500m 1200 2000 337 98 118 «| onan srsin | oan | 1058 | 1000 1500 3000 624 236 301 cent r20n) (1727) | 188en) | 700.0) | (828-7em) 2000 3500 916 464 589 ment | sats rortts | oastte | reetes | 191510 jpraniomy | C] 85 1796 | 969.2 610 2500 4000 1680 918 4020 a is | 2 | Sete |eane | ao wo | 5 a 2 3000 6000 3368 2056 2380 - aoe aneUy)) PT.HONG YI INDONESIA Sy F Serials [Quantity ox| hee aon ere = aes $228 (D'L)} ,ecesem | 2oxcoom | 22xorom | 22xroom | 22xtoem | 0x700m Aperture| orn | orm | com | omm | comm | c0m Creanieence| re"! | cose | caren | csctem | ceetem | cooser Ree te Sod [ace scl | Meso cil | Mesoscid | Maciel | esac [Quanity tox] + 10 10 10 ° . seas wp ve | veer fesse | seen | eer | oearr Aperture | FS 24 | P P |B Cirunisene| 2772", | ate3om | creaem | careom | casa en | este erm Ines) ote" | aie | eae | ew | ser | eee The first record of maintenance TN PT.HONG YI INDONESIA Maintenance Records The third record of maintenance The second record of maintenance The fourth record of maintenance aoe mae