Professional Documents
Culture Documents
Operator’s Manual
TABLE OF CONTENTS
Specifications ...................................................................................................................... 2
Safety Instructions .....................................................................................................................3 - 5
Getting To Know Your Cabinet Saw ............................................................................................... 6
Contents of Package ........................................................................................................... 7
Installation ............................................................................................................................8
Assembly ....................................................................................................................8 - 12
Adjustments...............................................................................................................13 - 19
Operation ..................................................................................................................20 - 21
Maintenance ..................................................................................................................... 22
Troubleshooting ............................................................................................................ 23
Parts Diagrams & Parts Lists ..................................................................................24 - 34
SPECIFICATIONS
Motor Speed (no load). ............................... 2,850RPM(50HZ) / 3,450 RPM(60HZ)
Blade Diameter ............................................................ 10” (254 mm)/12"(300mm)
Blade Arbor ....................................................................................... 5/8” (16 mm)
Blade Speed (no load). ............................... 3100RPM(50HZ) / 3800 RPM(60HZ)
Blade Tilt ............................................................................................................. Left
Max Depth of Cut @ 90°................10"Blade: 3-3/8”(85mm) 12"Blade:4"(102mm)
Max Depth of Cut @ 45°............10"Blade: 2-1/2”(65mm) 12"Blade:2-4/5"(73mm)
Table Size (W x D) .................................... ..56-1/4” x 27” (1428.75 x 685.80 mm)
Table Height ....................................................................... .. 35-1/4” (895.35 mm)
Miter Gauge T-Slots (2).......................................................................... 3/4” x 5/8”
Max Rip Capacity (right of blade). .................................................... 30” (762 mm)
Dust Ports (1)...................................................................... 4” Diameter (100 mm)
2
SAFETY INSTRUCTIONS
IMPORTANT! Safety is the single most important consideration in the operation of this equipment. The following
instructions must be followed at all times. Failure to follow all instructions listed below may result in electric shock,
fire, and/or serious personal injury.
There are certain applications for which this tool was designed. We strongly recommend that this tool not be modified
and/or used for any other application other than that for which it was designed. If you have any questions about its
application, do not use the tool until you have contacted us and we have advised you.
SAFETY SYMBOLS
SAFETY ALERT SYMBOL: Indicates DANGER, WARNING, or CAUTION. This symbol may be used
in conjunction with other symbols or pictographs.
Indicates an imminently hazardous situation, which, if not avoided, could result in death or
serious injury.
Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious
injury.
Indicates a potentially hazardous situation, which, if not avoided, could result in minor or
moderate injury.
NOTICE: Shown without Safety Alert Symbol indicates a situation that may result in property damage.
GENERAL SAFETY
KNOW YOUR POWER TOOL. Read the owner’s manual 4. AVOID A DANGEROUS WORKING ENVIRONMENT.
carefully. Learn the tool’s applications, work capabilities, DO NOT use electrical tools in a damp environment or
and its specific potential hazards. expose them to rain.
BEFORE USING YOUR MACHINE 5. DO NOT use electrical tools in the presence of
flammable liquids or gasses.
To avoid serious injury and damage to the tool, read and
follow all of the Safety and Operating Instructions before 6. ALWAYS keep the work area clean, well lit, and
operating the machine. organized. DO NOT work in an environment with floor
surfaces that are slippery from debris, grease, and wax.
1. Some dust created by using power tools contains
chemicals known to the State of California to cause cancer, 7. KEEP VISITORS AND CHILDREN AWAY. DO NOT
birth defects, or other reproductive harm. permit people to be in the immediate work area,
Some examples of these chemicals are: especially when the electrical tool is operating.
• Lead from lead-based paints.
• Crystalline silica from bricks, cement, and other 8. DO NOT FORCE THE TOOL to perform an operation
• masonry products. for which it was not designed. It will do a safer and
• Arsenic and chromium from chemically treated lumber. higher quality job by only performing operations for
Your risk from these exposures varies, depending on how which the tool was intended.
often you do this type of work. To reduce your exposure to
these chemicals: work in a well ventilated area and work 9. WEAR PROPER CLOTHING. DO NOT wear loose
with approved safety equipment, such as those dust masks clothing, gloves, neckties, or jewelry. These items can
that are specially designed to filter out microscopic get caught in the machine during operations and pull the
particles. operator into the moving parts. The user must wear a
protective cover on their hair, if the hair is long, to
2. READ the entire Owner’s Manual. LEARN how to use prevent it from contacting any moving parts.
the tool for its intended applications.
10. CHILDPROOF THE WORKSHOP AREA by
3. GROUND ALL TOOLS. If the tool is supplied with a 3 removing switch keys, unplugging tools from the
prong plug, it must be plugged into a 3-contact electrical electrical receptacles, and using padlocks.
receptacle. The 3rd prong is used to ground the tool and
provide protection against accidental electric shock. DO 11. ALWAYS UNPLUG THE TOOL FROM THE
NOT remove the 3rd prong. See Grounding Instructions ELECTRICAL RECEPTACLE when making adjust-
on the following pages. ments, changing parts or performing any maintenance.
3
SAFETY INSTRUCTIONS
12. KEEP PROTECTIVE GUARDS IN PLACE AND IN 25. ALWAYS WEAR A DUST MASK TO PREVENT
WORKING ORDER. INHALING DANGEROUS DUST OR AIRBORNE
PARTICLES, including wood dust, crystalline silica dust
13. AVOID ACCIDENTAL STARTING. Make sure that and asbestos dust. Direct particles away from face and
the power switch is in the “OFF” position before plugging body. Always operate tool in well ventilated area and
in the power cord to the electrical receptacle. provide for proper dust removal. Use dust collection
system wherever possible. Exposure to the dust may
14. REMOVE ALL MAINTENANCE TOOLS from the cause serious and permanent respiratory or other injury,
immediate area prior to turning “ON” the machine. including silicosis (a serious lung disease), cancer, and
death. Avoid breathing the dust, and avoid prolonged
15. USE ONLY RECOMMENDED ACCESSORIES. Use contact with dust. Allowing dust to get into your mouth
of incorrect or improper accessories could cause serious or eyes, or lay on your skin may promote absorption of
injury to the operator and cause damage to the tool. If in harmful material. Always use properly fitting NIOSH/OSHA
doubt, check the instruction manual that comes with that approved respiratory protection appropriate for the dust
particular accessory. exposure, and wash exposed areas with soap and water.
16. NEVER LEAVE A RUNNING TOOL UNATTENDED. 26. USE A PROPER EXTENSION CORD IN GOOD
Turn the power switch to the “OFF” position. DO NOT CONDITION. When using an extension cord, be sure to
leave the tool until it has come to a complete stop. use one heavy enough to carry the current your product
will draw. The table on the following page shows the cor-
17. DO NOT STAND ON A TOOL. Serious injury could rect size to use depending on cord length and nameplate
result if the tool tips over, or you accidentally contact the amperage rating. If in doubt, use the next heavier gauge.
tool. The smaller the gauge number, the larger diameter of the
extension cord. If in doubt of the proper size of an exten-
18. DO NOT store anything above or near the tool where sion cord, use a shorter and thicker cord. An undersized
anyone might try to stand on the tool to reach it. cord will cause a drop in line voltage resulting in a loss of
power and overheating.
19. MAINTAIN YOUR BALANCE. DO NOT extend
yourself over the tool. Wear oil resistant rubber soled
shoes. Keep floor clear of debris, grease, and wax.
4
SAFETY INSTRUCTIONS
This owner’s manual is not a teaching aid. Use of this owner’s manual is intended to
show assembly, adjustments, and general use.
5
GETTING TO KNOW YOUR CABINET SAW
6
CONTENTS OF PACKAGE
This 10"/12" Cabinet Saw body is shipped complete in one box. The fence assembly is
shipped separately. Instructions for assembly and use of the fence are provided separate from this
manual.
2. Report any shipping damage to your local distributor. Take photos for any insurance claims.
3. With the help of another person, carefully lift the saw from the packaging and place it on a level floor.
4. Clean all rust protected surfaces with ordinary house hold type grease or spot remover. Do not use;
gasoline, paint thinner, mineral spirits, etc. These may damage painted surfaces.
5. Apply a coat of paste wax to the table to prevent rust. Wipe all parts thoroughly with a clean dry cloth. Be
careful, as the blade has sharp teeth and may cause injury if touched.
6. Set packing material and shipping carton aside. Do not discard until the machine has been set up and is
running properly.
B
E
7
INSTALLATION
MOVING & INSTALLING THE SAW
The table saw is heavy - over 350 3. Align the machine so that during use, the material
lbs! It is best to assemble the machine near the being cut will not face aisles, doorways, or other work
area where it will eventually reside. areas that bystanders may be in. Do not locate or use
the machine in damp or wet conditions.
1. Carefully remove the machine from the shipping
carton. See above instructions on handling the saw.
ASSEMBLY
• The table saw is a heavy machine; two people • DO NOT assemble the table saw until you are
may be required for certain assembly sure the power switch is in the "OFF" position.
operations.
• For your own safety, DO NOT connect the
• DO NOT assemble the table saw until you are machine to the power source until the machine
sure the tool is unplugged. is completely assembled and you read and
understand this entire User Manual.
FIGURE 2
8
ASSEMBLY
THE MACHINE MUST NOT BE
PLUGGED IN AND THE POWER SWITCH MUST BE IN
THE OFF POSITION UNTIL ASSEMBLY IS COMPLETE.
ASSEMBLY
FIGURE 3
9
ASSEMBLY
FIGURE 20
FIGURE 21
SWITCH INSTALLATION
2. Arrange the bolts and insert them into the holes of the
switch box panel. secure the bolts with M8 flat & lock
washers, and M8 nut.
FIGURE 22
10
ASSEMBLY
A
RIVING KNIFE/SPLITTER COMPONENTS
ASSEMBLY
1. Make sure blade or arbor is at the highest
position before continuing to the steps below.
FIGURE 7
FIGURE 9
10
ASSEMBLY
BLADE ASSEMBLY
FIGURE 16
12
ADJUSTMENTS
14
ADJUSTMENTS
15
ADJUSTMENTS
BLADE ANGLE SCALE
ARROW ADJUSTMENT
1. Make certain that the blade is set 90 degrees
to the table surface with a combination square.
See page 14, figure 29 ADJUSTING BLADE
ANGLE POSITIVE STOPS.
16
ADJUSTMENTS
MITER GAUGE ADJUSTMENT
FIGURE 32
FIGURE 33
18
ADJUSTMENTS
FENCE PARALLELISM AND CLAMPING PRESSURE
3. Flip your scrap picec of wood over, placing side that was
cut in Step 2 against fence, and cut your scrap piece of
wood.
19
OPERATION
TYPES OF SAWING OPERATIONS CROSSCUTTING
WARNING: Use caution when starting the cut to
WARNING: For your own safety, always observe the prevent binding of the guard against the workpiece.
following safety precautions. This cut is performed with the miter gauge set at “0”,
and is used for cutting across the workpiece grain at
• Never make any cut freehand (without using miter
gauge or rip fence). Blade can bind in the cut and 90° (blade square with both the edge and flat side of
cause a kick back. wood).
• Always lock miter gauge or rip fence securely when MITER CUTTING
in use.
• Remove rip fence from the table when miter gauge WARNING: Miter angles greater than 45° may force
is in use. the blade guard assembly into the saw blade causing
• Remove miter gauge from table when rip fence is in damage to the blade guard assembly and personal
use. injury. Before starting the motor, test the operation by
• Make sure blade guard is installed for all “through feeding the workpiece into the blade guard assembly.
sawing” operations. Through sawing operations are If the blade guard assembly contacts the blade, place
those operations in which the saw blade cuts com- the workpiece under the blade guard assembly, not
pletely through the thickness of the wood. Replace touching the blade, before starting the motor.
guard immediately after completion of resawing, rab- WARNING: Certain workpiece shapes, such as mold-
beting and dadoing. ing may not lift the blade guard assembly properly.
Frequently check action of anti-kickback pawls by With the power off, feed the workpiece slowly into the
passing the workpiece alongside the spreader while blade guard area and until the workpiece touches the
saw is off. Pull the workpiece toward you. If the pawls blade. If the blade guard assembly contacts the blade,
do not dig into the workpiece and hold it, the pawls place the workpiece under the blade guard assembly,
must be sharpened. not touching the blade, before starting the motor. This
cut is performed with the miter gauge, and is used
• Have blade extend approximately 1/8″ above top of for cutting at an angle other than 90° square with the
workpiece. Additional blade exposure increases edge of the workpiece.
hazard potential.
• Do not stand directly in front of blade in case of a BEVEL CROSSCUTTING
kickback. Stand to either side of the blade. WARNING: When possible, use the right miter gauge
• Keep your hands clear of the blade and out of the slot when bevel crosscutting so that the blade tilts
path of the blade. away from the miter gauge and your hands.
• If the blade stalls or stops while cutting, turn switch
OFF and safety disconnect OFF before attempting to WARNING: Use caution when starting the cut to pre-
free the blade. vent binding of the guard against the workpiece.
• Do not reach over or behind the blade to pull the This cut is performed with the miter gauge, and is the
workpiece through the cut, to support long or heavy same as crosscutting, except that the workpiece is
workpieces, to remove small cut-off pieces of mate- also cut at an angle other than 90° square to the flat
rial or for any other reason. side of the wood (blade is at an angle).
• Do not pick up small pieces of cut-off material from COMPOUND MITER CUTTING
the table. Remove them by pushing them off table This cut is performed with the miter gauge, and is a
with a long stick. Otherwise they could be thrown combination of miter cutting and bevel crosscutting.
back at you by the rear of the blade. The cut is made at an angle other than 90° to both the
• Do not remove small pieces of cut-off material that edge and flat side of wood.
may become trapped inside blade guard while saw is
on. This could endanger your hands or cause a kick
back. Turn saw off. After blade has stopped turning,
lift guard and remove the piece.
• Always lower blade below the table level when
machine is not in use.
20
OPERATION
RIPPING DADOING
WARNING: When bevel ripping and whenever possible, This cut is performed with either the miter gauge or rip
place the fence on the side of the blade so that the blade fence. Dadoing is done with a set of blades (dado set)
is tilted away from the fence and hands. Keep hands rather than standard saw blades. The dado set is used
clear of the blade and use a push stick to feed the work- to groove wood similar to ploughing and rabbeting. How-
piece if there is less than 6″ between the fence and the ever, the dado set allows operator to remove more mate-
blade. rial in one pass. The operator, with a dado set, can vary
width of cut up to 3⁄4″.
This cut is performed with the rip fence, and is used to
cut the workpiece lengthwise with the grain. Position the Instructions for operating dado set are contained in own-
fence to the desired width of rip and lock in place. When er’s manual furnished with dado set. Dadoing requires
ripping long boards or large panels, always use a work cuts which do not go all the way through material. There-
support. fore, the blade guard and splitter must be removed.
Dado sets have different characteristics than saw blades.
BEVEL RIPPING
When using a dado set, a dado table insert (not includ-
WARNING: Before connecting the table saw to the pow- ed) must be used.
er source or operating the saw, always inspect the blade
guard assembly and riving knife for proper alignment and IMPORTANT: Always use correct insert. When using the
clearance with saw blade. Check alignment after each dado set, use caution. Use featherboards and push
change of bevel angle. sticks as applicable.
WARNING: When possible, place the fence on the right WARNING: Always immediately replace the standard
side of the blade so that the blade is tilted away from the blade, blade guard and blade insert when you are
fence and hands. Keep your hands clear of the blade finished dadoing.
and use a pushstick to feed the workpiece if there is less
than 6″ between the fence and the blade. FREEHAND
WARNING: Freehand is a very dangerous operation of
This cut is performed with the rip fence, and is the same
making a cut without using the miter gauge or rip fence.
as ripping, except that the blade is set at an angle other
Freehand cuts must never be performed on a Table
than 90°.
Saw.
RESAWING
CUTTING OVERSIZED WORKPIECES
This cut is performed with the rip fence, and is used to
When cutting long workpieces or large panels, always
rip a workpiece through its thickness rather than across
support workpiece that is not on table. Use adjustable
its flat width. Do not attempt to resaw bowed or warped
roller stand or make simple support by clamping a piece
material.
of plywood to saw horse. Add facings to miter gauge or
NOTE: It may be necessary to remove blade guard and rip fence as needed.
use work supports as well as push blocks when perform-
ing this operation. IMPORTANT: Do not allow facings to interfere with the
operation of blade guard.
WARNING: Install blade guard immediately upon com-
BLADE SELECTION
pletion of resawing operation.
Blade selection is based on type of material being cut
PLOUGHING
and how it will be cut. There are three general types of
This cut is performed with the rip fence, and is used to saw blades: rip saw blades cut with grain of wood,
make a groove lengthwise with the grain of the work- cut-off saw blades cut across grain, and combination
piece. Use proper hold downs and feed devices. saw blades cut with grain, across grain and any angle to
grain.
RABBETING
IMPORTANT: Your saw is only as accurate and efficient
This cut is performed with either the miter gauge or rip
as the blade or cutting tool used.
fence. Rabbeting is used to cut out a section of the cor-
ner of a workpiece, across an end or along an edge. To
make a rabbet requires cuts which do not go all the way
through the material. Therefore, blade guard must be re-
moved. Rabbet cuts can also be made using dado head.
21
MAINTENANCE
1. Keep the inside of the cabinet clear of saw dust and wood chips. With the table saw unplugged, vacuum out
the inside of the cabinet or blow out the inside with an air hose. Be sure to use air pressure no higher than
50 P.S.I. as high pressure air may damage sealed bearings. If blowing sawdust, wear a proper dust mask
and eye protection to prevent debris from being inhaled and blowing into your eyes.
2. The table saw has sealed lubricated bearings in the motor housing that do not require any additional
lubrication from the operator.
3. Use a wire brush to clean off the worm gears and trunnions and apply a white lithium grease to keep them
lubricated.
4. To prevent rust apply a heavy coat of WD-40 to unpainted cast iron surfaces.
5. Before each use: Check the power cord and plug for any wear or damage. Check for any loose screws,
hardware, locking handles, jigs or various lathe accessories. Check the area to make sure it is clear of any
misplaced tools, lumber, cleaning supplies, etc. that could hamper the safe operation of the machine.
22
TROUBLESHOOTING
FOR YOUR OWN SAFETY, ALWAYS TURN OFF AND UNPLUG THE MACHINE BEFORE
CARRYING OUT ANY TROUBLESHOOTING.
23
Trunnion Machanism
101
102
103
154
104
105
PDF
24
Trunnion Part List
ITEM DESCRIPTION Q'TY ITEM DESCRIPTION Q'TY
101 Dado Table Insert 1 150 Flat Washer 8 5
102 Standsrd Table Insert 1 151 Hex Nut M8 1
103 Set Screw M8 x 35 2 152 Bushing(short) 1
104 Table 1 153 Spindle Pulley 1
105 Flat Head Screw M5x10 4 154 Magnet 1
106 Link Bar 2 155 Bushing(long) 1
107 Front Trunnion Bracket 1 156 Set Screw M6 x 16 2
108 Lock Washer 16 4 157 PH Screw M5 x 12 3
109 Flat Washer 10 4 158 Belt 1
110 Lock Washer 10 4 159 Flat Washer 5 3
111 Cap Screw M10 x 30 4 160 Lock Nut M8 2
112 Hex Bolt M10*50(L) 1 161 Lock Nut M16 1
113 Riving Knife Mounting Block 1 162 Key 5 x 5 x 12 2
114 Cap Screw M6 x 8 2 163 Motor Pulley 1
115 Set Screw M6 x 6 8 164 Motor 1
116 Set Screw M4 x 10 2 165 Shaft 1
117 Riving Knife Clamping Plate 1 166 Cap Screw M8 x 80 2
118 Hex Nut 1 167 Motor Mounting Bracket 1
119 Lock Plate 1 168 Set Screw M8 x 10 4
120 Nut M10 1 169 Positioning Ring 2
121 Flange 1 170 PH Screw M5 x 12 4
122 Flat Head Screw M5x16 2 171 Tap Screw 3.9*16 4
123 Arbor Lock 1 172 ON/OFF Paddle Switch 1
124 PH Screw M5 x 10 1 173 Switch Cover 1
125 Nut M 5 1 174 Switch Box 1
126 Spring 1 175 Flat Washer 5 2
127 Flat Head Screw M5x12 1 176 Set Screw M5 x 8 1
128 Hex Nut M16x1.5 5 177 Cap Screw M6 x 12 2
129 Arbor Flange 1 178 Rear Bracket 1
130 Saw Blade(optional) 1 179 Bushing 1
131 Arbor 1 180 Hex Nut M16 1
132 PH Screw M6 x 35 2 181 Tilt Lead Screw Nut 1
133 Flat Screw 6 2 182 Pointer 1
134 Nut M 6 2 183 Lock Washer 5 2
135 Shoulder Screw 2 184 Strain Relief 2
136 Cap Screw M6 x 16 2 185 Cap Screw M5 x 10 2
137 Lock Washer 6 2 186 Power Cord 1
138 Flat Screw 6 2 187 Card 1
139 Bar Support 1 188 Handwheel Lock Knob 2
140 Spring Bracket 1 189 Handwheel 2
141 Bracket 1 190 Elevation Shaft 1
142 Key 6 x 6x 30 1 191 Bushing 1
143 Arbor Support 1 192 Trunnion Bracket 2
144 Bearing 6203 2 193 Tension Pin 4 x 32 2
145 Internal Retaining Ring 2 194 Tilt Leadscrew 1
146 Nut M 8 3 195 Fixed Board 1
147 Worm Gear Shaft 1 196 Support Bushing 1
148 Tension 3 x 14 1 197 Support Board 1
149 Cap Screw M8 x 40 1 198 Flange 1
199 Handwheel Handle M10*100 2
25
Cabinet
427 428 429
421 422 423 424 425
426 430 431
401
420
402
419
403
418
417
415 416 404
407
405
414 406
408
413
412
409
410
411
26
Cabinet With Mobility Kit
(Optional)
427 428 429
421 422 423 424 425
431
430 401
420
419 402
403
418
417
416 404
415
407
405
414 406
412 408
413 409
432
435
433 436 439
410 438 437 434
411
906
907
908
928 927
929
926
930
909 931
925
911
912 924
910
913 923
917
922
914 921
915
916
919 920
918
28
Blade Guard
325 324 323 322 321
326
327 320
328
319
329
330
331
318
317
332
316
315
314
301
313
305 311
310
306 307 308 309
29
Euro-Style Blade Guard Assembly
704
703
702
701
30
Miter Guage
519
501
518
502
515 516 517
503
514
504
513
505
512
507 506
511 510
509 508
31
Miter Guage With Fence & Stop Device
(Optional)
523
520
531
524
525 502
526 503
515
527 505
504
528
517
516
529
514
507
513 512 508
530 511 510
509
32
Rails Diagram 1306
1307
1309 1308 1305
1304
1303
1302
1310
1311
1312
1313
1314
1315
1316
1301
1317
1324
1318
1323
1319
1320
1322
1321
Rails Part List
ITEM DESCRIPTION Q'TY
1301 Guide Tube End Cap B 1
1302 Nut M8 6
1315 Nut M 8 2
1324 PH Screw M5 x 8 4
34