You are on page 1of 72

MECH 313 Engineering

Drawing & Design

Lecture 6
Outline
„ Simplified Thread Representation

„ Detailed and Schematic Thread Representation

„ Common Threaded Fasteners

„ Special Fasteners

„ Fasteners for Light Gage Metal, Plastic, and Wood


Overview
ƒ Threaded fasteners are the most common and most used
parts in assemblies

ƒ Parts with counterbores, spotfaces are a direct result of


designers using these fasteners

ƒ In this lecture, the emphasis will be on how the threaded


fasteners are going to be represented in engineering drawing

ƒ Types of threaded fasteners available, and related


components that will be used in an assembly will be looked at

ƒ Fastening devices are important in construction of


manufacturing products, machines and many other devices
Simplified
p Thread Representation
p
ƒ Permanent Fasteners
ƒ Rivets
Ri t and
dWWelds
ld
ƒ Removable Fasteners
ƒ Bolts,
B lt screws, studs,
t d pins,
i kkeys
ƒ Due to requirements like industrial progress and need for
automated
t t d assembly
bl ttools,
l ffasteners
t became
b standardized
t d di d
over time

ƒ A favorite cost-reducing method, standardization, not only


cuts the cost of parts but reduces paperwork and simplifies
inventory and quality control.
Simplified
p Thread Representation
p
Screw Threads
ƒ A screw thread is a ridge of uniform section in the form of a helix on
the external or internal surface of a cylinder (Fig. 10-1-2).

ƒ The lead L is the distance the threaded part would move parallel to
the axis during one complete rotation in relation to a fixed mating part
(the distance a screw would enter a threaded hole in one turn).
Simplified
p Thread Representation
p
Screw Threads

2
1 3

0 4

7 5
6
8
7
6
5
4
3
2
1
0
Simplified
p Thread Representation
p
Screw Threads

ƒ The helix of a square thread is shown in


Fig. 10-1-3.

ƒ Lead
L d screw on a llathe,
th ((mainly
i l used
d tto
transmit motion or power
Simplified
p Thread Representation
p
Screw Threads

ƒ The pitch of a thread P is the distance from a point on the thread form
to the corresponding point on the next form, measured parallel to the
axis ((Fig.
g 10-1-4).
)
Simplified Thread Representation
Thread Forms
ƒ Shows some common thread forms

ƒ ISO Metric is the most common of all

ƒ Inch & Metric have same proportion

ƒ Knuckle thread is rolled or cast


((used in light
g bulbs and sockets))

ƒ Square and Acme threads are


used for transmitting power

ƒ Buttress thread takes pressure on


one side (⊥ to the axis)
Simplified Thread Representation
Thread Representation

ƒ In Engineering drawing true representation


of threads are seldom done

ƒ There are three types of conventions to


represent threads

ƒ Simplified representation is used, if it gives


all the necessaryy information

ƒ Detailed representation is done while


dimensioning enlarged views, layouts

ƒ Schematic is the same as detailed but easy


to draw in case of manual drafting
Simplified Thread Representation
Right and Left Hand Threads

ƒ If it is not stated in the drawing, it is


always assumed to be right hand
thread

ƒ A bolt
b lt th
threaded
d d iinto
t a ttapered
dhhole
l
should be turned clockwise

ƒ Some special cases (where the


torque may loosen the fastener) may
require Left hand threads

ƒ If Left hand threads are necessary it


is indicated in the drawing by the
letters LH after the thread
designation
Simplified Thread Representation
Single and Multiple Threads

ƒ If it is not stated in the drawing, it is always


assumed to be single thread

ƒ Single thread has a single ridge in the form of


helix and lead is equal to the pitch

ƒ Double thread has 2 ridges in the form of 2


helices starting 180° apart and the lead is equal
t twice
to t i the
th pitch
it h

ƒ Triple thread has 3 ridges in the form of 3 helices


starting
g 120° apart
p and the lead is equal
q to three
times of the pitch

ƒ Multiple threads are required when small rotation


must gives faster movement (Example
mechanism for opening and closing
windows
Simplified Thread Representation
Single and Multiple Threads
Simplified Thread Representation
Simplified Thread Representation

ƒ Thread crests, except in hidden


views, are represented by a thick
outline and the thread roots by a
thin broken line (Fig. 10-1-10).
10 1 10).

American Standard thread convention

ISO Standard thread convention


Simplified Thread Representation
Inch Threads
ƒ In North America still design is based on
inch threads

ƒ Here the pitch is equal to the 1/No of


Threads per inch

ƒ Based on the No of threads per inch for a


set of diameters coarse threaded series or
fine threaded series are available
Thread Class
ƒ Thread class basically differs in allowance and tolerance in size in
each class

ƒ For external threads the classes are 1A, 2A, and 3A

ƒ o internal
For te a tthreads
eads tthe
e cclasses
asses a
are
e 1B,, 2B,, a
and
d33B

ƒ Each class have specific characteristic and used in different situations


Simplified Thread Representation
Thread Class

Classes 1A and 1B

ƒ These classes produce the loosest fit, that is, the greatest amount of
play (free motion) in assembly. Such as for stove bolts and other
rough bolts and nuts
nuts.

Classes 2A and 2B

ƒ These classes are designed for the ordinary good grade of


commercial products, such as machine screws and fasteners, and for
most interchangeable parts.

Classes 3A and 3B

ƒ These classes are intended for exceptionally high-grade commercial


products,, where a p
p particularly
y close or snug
g fit is essential and the
high cost of precision tools and machines is warranted.
Simplified Thread Representation
Thread Designation

ƒ In drawing it is designated in the following order; φ with 3-4 decimal places -


no of TPI – form and series – class of fit (number 1,2, or 3 and letter a,or b)
Simplified Thread Representation
Metric Threads

ƒ Based on the diameter-pitch


diameter pitch combination metric threads are
grouped into coarse thread and fine thread series

Coarse-Thread Series

ƒ This series is intended for use in general engineering work and


commercial applications.

Fine Thread Series


Fine-Thread

ƒ For general used when thread finer than coarse thread is


desirable.

ƒ In comparison with a coarse-thread screw, the fine-thread screw


is stronger in both tensile and torsional strength and is less likely
to loosen under vibration
vibration.
Simplified Thread Representation
Thread Grades and Classes

ƒ A fit of a screw is the amount of clearance when internal and external


threads are assembled

ƒ The number of the tolerance grades reflects the size of the tolerance.

ƒ For example, grade 4 tolerances are smaller than grade 6 tolerances,


and grade 8 tolerances are larger than grade 6 tolerances.

ƒ Grade 6 tolerances should be used for medium-quality length-of-


engagement applications.

ƒ Th tolerance
The t l grades
d below
b l grade
d 6 are iintended
t d d ffor applications
li ti
involving fine quality and/or short lengths of engagement.

ƒ Tolerance grades above grade 6 are intended for coarse quality


and/or long lengths of engagement.
Simplified Thread Representation
Thread Grades and Classes

ƒ In addition to the tolerance grade, a positional tolerance is


required

ƒ This controls the MMC limits of the pitch and crest diameters of
th iinternal
the t l and
d external
t l th
threads
d

ƒ For external threads:

ƒ Tolerance position e (large allowance)

ƒ Tolerance position g (small allowance)

ƒ Tolerance position h (no allowance)

ƒ For internal threads:

ƒ Tolerance position G (small allowance)

ƒ Tolerance position H (no allowance)


Simplified Thread Representation
ISO Metric Screw Thread Designation

ƒ ISO metric threads are defined in the


drawing by nominal size and pitch, both
express in millimeter

ƒ For example,
F l a 10-mm
10 di
diameter,
t 1 1.25-pitch,
25 it h
fine-thread series is expressed as M10 X
1.25.

ƒ A 10-mm diameter, 1.5 pitch, coarse-thread


series is expressed as M10; the pitch is not
shown unless the length
g of thread is
required.

ƒ If the latter thread were 25 mm long and this


i f
information
ti was required
i d on th
the d
drawing,
i
the thread callout would be M10 X 1.5 X 25.
Simplified Thread Representation
ISO Metric Screw Thread Designation

ƒ A complete designation for an ISO metric


screw thread comprises, in addition to the
basic designation, an identification for the
tolerance class.

ƒ The tolerance class designation is


separated from the basic designation by a
dash and includes the symbol for
f the pitch
diameter tolerance followed immediately by
the symbol for crest diameter tolerance.

ƒ Each of these symbols consists of a


numeral indicating the grade tolerance
followed byy a letter representing
p g the
tolerance position (uppercase - internal
threads and lower case - external threads)
Simplified Thread Representation
ISO Metric Screw Thread Designation

ƒ For external threads, the length of thread may be


given as a dimension on the drawing.

ƒ The length given is to be the minimum length of


f ll th
full thread.
d

ƒ For threaded holes that go all the way through


the p
part,, the term THRU is sometimes added to
the note.

ƒ If no depth is given, the hole is assumed to go all


the way through.
through

ƒ For threaded holes that do not go all the way


through, the depth is given in the note, for
example, MI2 X 1.75 X 20 DEEP. The depth
given is the minimum depth of full thread.
Simplified Thread Representation
ISO Metric Screw Thread Designation

ƒ The chamfer or the undercut sizes


need not be shown in the drawing.

ƒ A comparison of metric and


i h th
inch thread
d sizes
i iis given.
i
Simplified Thread Representation
Pipe Threads

ƒ Pipe is universally used in inch


size.

ƒ Nominal diameter and wall


thi k
thickness iis given
i

ƒ While calling for size of the


thread note is used that is
similar to screw threads

ƒ When calling a pipe for a thread


on a metric drawing the
abbreviation IN follows the pipe
size
Simplified Thread Representation
Pipe Threads

Example 1

4 x 8NPT

Example
p 2

4 x 8NPS

Where 4 = nominal diameter of pipe,


pipe in inches
8 = number of threads per inch
N = American Standard
P = Pipe
S = Straight pipe thread
T = Taper pipe thread
Detailed Thread Representation
Detailed Thread Representation

ƒ Close approximation of how


thread looks in real

ƒ The form is simplified by helices


as straight
t i ht lilines and
d ttruncated
t d
or rounded crests as Vs

ƒ Detailed Representation
p of V
Threads

ƒ The threads are represented by


sharp Vs

ƒ The pitch is generally


approximated and not drawn to
scale
Detailed Thread Representation
Detailed Representation of V Thread

ƒ Step 1

ƒ Establish the pitch and half pitch, add crest lines

ƒ p2
Step

ƒ Locate the root dia and add the V profile (60°)

ƒ Step 3

ƒ Add one side of remaining Vs, and then the


other side, to complete thread profile
ƒ Step 4

ƒ Complete the root lines


and
a d the
e de
detailed
a ed
representation is done
Fig 10-2-1 Detailed Representation of Threads
Detailed Thread Representation
P
60°

Root φ
Major φ

P/2
Detailed Thread Representation
Detailed Representation of Square Threads

ƒ Note that the depth of the square thread


is one half of the pitch (P/2)

ƒ Step 1 - Establish spaces equal to P /2


along
l th
the di
diameter
t andd add
dd construction
t ti
lines to locate the depth (root dia.) of
thread

ƒ Step 2 - Add the crest lines

ƒ Step 3 - Add the root lines, as shown

ƒ Step 4 - Internal square thread is shown


in section.

ƒ Note the reverse direction of the crest


and root lines.
Fig 10-2-2 Detailed Representation of square Threads
Detailed Thread Representation
Detailed Representation of Acme Threads
ƒ Note that the depth of the acme thread
is one half of the pitch (P/2)

ƒ Step 1 – Locate root dia and outside dia

ƒ Step 2 – Locate the Pitch dia midway


between the two

ƒ Step 3 – locate P/2 spaces on the pitch


dia and draw root and crest lines, as
shown (F shows enlarged view)

ƒ Step
p 4 – Sectional views of an internal
acme thread is shown. It is optional to
show root and crest lines beyond cutting
plane
p

ƒ Note the reverse direction of the crest


and root lines. Fig 10-2-2 Detailed Representation of Acme Threads
Detailed Thread Representation
Threaded Assemblies

ƒ It is
i often
ft desirable
d i bl tto show
h
threaded assembly drawings in
detailed form, that is, in
presentation
t ti or catalog
t l
drawings

ƒ Hidden lines are omitted to


improve clarity of these
drawings

ƒ One type of thread


representation is used in one
drawing

ƒ If required, all three methods


can be used in one drawing
Detailed Thread Representation

Schematic Thread Representation

ƒ The root and crest lines are


perpendicular to the axis of the
thread

ƒ The spacing between the root


and crest lines are drawn to
convenient size
Common Threaded Fasteners
Fastener Selection
ƒ Fastener selection is done at
design stage keeping in the
interests of designer, production,
and purchase personnel.
ƒ D i
Designer – optimum
ti performance
f

ƒ Production – Ease of assembly

ƒ Purchase – minimize initial and stocking


g
cost
ƒ It is important to determine the objectives and functions of the fastener

ƒ Thi can be
This b done
d iin consultation
lt ti with
ith ffastener
t suppliers
li

ƒ The key things are the load that the screw should withstand and the type of
load ((tension, shear, impact shock or vibration))

ƒ Once this is determined, then the size, strength, head shape and thread
type can be selected
Common Threaded Fasteners
Fastener Definitions
Machine Screws

ƒ Machine
M hi screws h have either
ith fifine or
coarse threads and are available in a
variety of heads. They may be used in
t
tappedd holes
h l as shown,
h or with
ith nuts
t

Cap Screws

ƒ A cap screw is threaded fastener that


joins two or more parts by passing
through a clearance hole in one part and
screwing into a tapped hole in the other

ƒ A cap screw is tightened or released by


torquing the head. Cap screw sizes start
at .25 in. (6 mm) in diameter and are
available in five basic types of head.
Common Threaded Fasteners
Fastener Definitions
Captive Screws

ƒ Captive
C ti screws remaini attached
tt h d tto th
the panell or parentt material
t i l
even when the mating part is disengaged.

ƒ Theyy are used to meet military


y requirements,
q to p
prevent
screws from being lost, to speed assembly and
disassembly operations, and to prevent damage
from loose screws falling
g into moving
gp parts or electrical circuits.

Bolts

ƒ A bolt is a threaded fastener that passes through clearance


holes in assembled parts and threads into a nut

Studs

ƒ Studs are shafts threaded at both ends, and they are used in
assemblies. The exposed end is threaded over with a nut
Common Threaded Fasteners
Fastener Configuration
Head Styles

ƒ Head
H d styles
t l are ddefined
fi d bbasedd on th
the ttype off d
driving
i i equipment
i t used
d ((screw
driver, spanner, wrench), type of load and the appearance desired

ƒ The head styles


y shown here are identified with Cap
p Screws or Machine
Screws
Common Threaded Fasteners
Head Styles

ƒ Hex and Square - The hex head is the most commonly used
h d style.
head t l Th
The hhex hheaddd
design
i offers
ff greater
t strength,
t th ease off
torque input, and area than the square head

ƒ Pan - This head combines the qualities of the truss, binding, and
round head types.

ƒ Washer (flanged) - This configuration eliminates the need for a


separate assembly step when a washer is required
required, increases
the bearing areas of the head, and protects the material finish
during assembly

ƒ Oval - Characteristics of this head type are similar to those of the


flat head but it is sometimes preferred because of its neat
appearance
Common Threaded Fasteners
Head Styles

ƒ Binding - Commonly used in electrical connection. The


undercut
d t prevents
t stranded
t d d wires
i ffrom fraying
f i

ƒ Flat - Available with various head angles, this fastener centers


well and provides a flush surface

ƒ Fillister - The deep slot and small head allow a high torque to
be applied during assembly.

ƒ Truss - This head covers a large area, used when extra


holding power is required, or oversize holes or soft material
assembly

ƒ 12-Point – Commonly used on aircraft grade fasteners.


Multiple sides allow firm grip and high torque during assembly
Common Threaded Fasteners
Drive Configurations

ƒ The figure shows


different drive
designs on
fastener heads
Common Threaded Fasteners
Shoulders and Necks

ƒ The shoulder of a fastener is the enlarged portion of the body of a


th d d fastener
threaded f t or the
th shank
h k off an unthreaded
th d d fastener
f t (Fig.
(Fi 10-3-5).
10 3 5)
Common Threaded Fasteners
Point Styles
ƒ The point of a fastener is the configuration of the end of the
shank of a headed or headless fastener
fastener. Standard point styles
are shown in Fig. 10-3-6.

ƒ Cup - Used when cutting in action of the point is not


objectionable (most widely used)

ƒ Flat - Used when frequent resetting of a part is required


particularly suited for use against hardened steel shafts

ƒ Cone - Used for permanent location; spotted in a hole half of


its length

ƒ Oval - Used when frequent adjustment of assembled parts are


necessary

ƒ Half Dog - Used for permanent location of part with respect to


the other part
Common Threaded Fasteners
Properties and Classes of Fasteners
ƒ Inch Fasteners - Size of the fastener and the material with
which it is made provides the strength of fasteners

ƒ The mechanical requirement and the identification patterns are


shown in the table
Common Threaded Fasteners
Properties and Classes of Fasteners
ƒ Metric Fasteners - For material and mechanical requirements they are
classified under different p
property
p y classes - designated
g by
y numerals

ƒ Increasing numbers indicate increasing tensile strength and the


designation numeral consisting 2 parts

ƒ First of 2 digit or the first 2 of 3


digit numeral indicate one
hundredth of the tensile strength
in MPa

ƒ The last numeral approximates


th ratio
the ti off one tenth
t th off the
th
minimum yield strength to
minimum tensile strength as a
percentage
t
Common Threaded Fasteners
Properties and Classes of Fasteners
ƒ Example 1 - A 4.8 class fastener has 420 as Minimum Tensile strength and
340 minimum Yield strength
g

ƒ 1/100th (or 1%) of 420 is 4.2 and the first digit is 4. Min Yield strength 340
is 80% of the min Tensile strength and the last digit is 8

ƒ Example 2 - A 10.9 class fastener


has 1040 as Minimum Tensile
strength and 940 minimum Yield
strength

ƒ 1/100th (or 1%) of 1040 is 10.4 and


the first 2 digits in the 3 digit symbol
are 10. Min Yield strength 940 is
≈90% of the min Tensile strength and
the last digit is 9
Common Threaded Fasteners
Fastener Marking
ƒ All bolts and screws larger than 0.25in or M5 and above are marked to
identifyy their strength.
g ((lesser than these need not be marked))
ƒ The property class
identification symbol can be
marked on the screws on the
top of bolt head or screw

ƒ If it is hex head it can also be


marked on the side

ƒ For studs larger than 0.25in or


M5,, the marking
g is done on
the extreme end

ƒ Studs smaller than 0.50in or


M12 or marked
k d with
ith diff
differentt
symbols
Common Threaded Fasteners
Nuts

ƒ Terms regular and thick nuts


have been replaced by drawing
them in style 1 or style 2

ƒ The design of style 1 and 2 steel


nuts shown here are to give
sufficient strength & reduce
possibility of thread stripping

ƒ 3 property classes of steel nuts


are available
Common Threaded Fasteners
Drawing a Bolt and Nut

ƒ Bolts and nuts are not normally drawn


on detail drawings unless they are of a
special size or have been modified.

ƒ On some assemblies it may be


necessary to show bolts and nuts
(conventional practice is to show the nut and
bolt heads across corner position in all the
views)
Common Threaded Fasteners
Studs

ƒ used in large quantities for needs of design


functions and economy

ƒ Double end studs are designated as type and


name, nominal size, thread information, stud
length, material, including grading and coating (if
required)

ƒ Example 3

ƒ TYPE 2 DOUBLE-END STUD


ƒ Example 4
ƒ .500-13
.500 13 UNC
UNC-2A
2A x 4.00 ƒ TYPE 3 CONTINOUS
ƒ CADMIUM PLATED THREAD STUD

ƒ Continous studs are designated


g as p
product ƒ M25 x 3 x 200,
name, nominal size, thread information, stud ƒ STEEL CLASS 8.8
length, material, and finish – coating (if required)
ƒ ZINC PHOSPATE & OIL
Common Threaded Fasteners
Washers

ƒ Most
os co
commono form
o oof
hardware performing different
functions in fastened
assemblies

ƒ Mainly used give better bearing for nuts in oversize clearance holes, or
di t ib t load
distribute l d over greater
t area; sometimes
ti tto provide
id a seall

ƒ Classification of Washers

ƒ Washers are commonly the elements that are added to screw systems to keep
them tight, but not all washers are locking types. Many washers serve other
functions, such as surface protection, insulation, sealing, electrical connection,
and spring-tension take-up devices.
Common Threaded Fasteners
Washers

Flat Washers

ƒ Washers are Plain, or flat, washers are used


primarily to provide a bearing surface for a
nut or a screw head, to cover large clearance
holes, and to distribute fastener loads over a
large area-particularly on soft materials such
as aluminum or wood

Conical Washers

ƒ Used
U d with
ith screws tto effectively
ff ti l adddd
spring
Common Threaded Fasteners
Washers
Helical Spring
g Washers

ƒ These washers are made of slightly trapezoidal wire formed into a helix
of one coil so that the free height is approximately twice the thickness of
the washer section
Common Threaded Fasteners
Washers

T h Lock
Tooth k Washers
W h

ƒ Made of hardened carbon


steel,, a tooth lock washer has
teeth that are twisted or bent
out of the plane of the washer
face so that sharp p cutting
g
edges are presented to both
the work piece and the
bearing g face of the screw
head or nut (Fig. 10-3-16).
Common Threaded Fasteners
Washers
Spring
g Washers

ƒ There are no
standard designs for
spring washers
washers. They
are made in a great
variety of sizes and
shapes and are
usually selected from
a manufacturer's
catalog for some
specific purpose.
Common Threaded Fasteners
Washers

Special Purpose Washers

ƒ Molded or stamped nonmetallic washers are available in many


materials and may be used as seals
seals, as electrical insulators
insulators, or
for protection of the surface of assembled parts

ƒ Many plain, cone, or tooth washers are available with special


mastic sealing compounds firmly attached to the washer. These
washers are used for sealing and vibration isolation in high-
volume production industries
Common Threaded Fasteners
Terms Related to Threaded Fasteners
ƒ Tap drill size –
minor Φ off the
thread
ƒ Clearance drill size
– Φ slightly > thread
major Φ
ƒ Counterbored hole
– permits head to
restt below
b l th
the partt
surface
ƒ Countersunk hole –
angular facing
recess for heads
ƒ Spotfacing – a
machining
operation
ti providing
idi
smooth flat surface
for head to rest
Fig 10-3-18 Specifying Threaded Fasteners and Holes
Common Threaded Fasteners
Specifying Fasteners
ƒ In order for the purchasing department to properly order the fastening
d i th
device thatt h
has b
been selected
l t d iin th
the d
design,
i th
the ffollowing
ll i iinformation
f ti iis
required. (Note: The information listed will not apply to all types of fasteners.)

1. Type of fastener ƒ Examples


2. Thread specifications ƒ .375-16 UNC-2A x 4.00 HEX BOLT, ZINC PLATED
3. Fastener length ƒ M10 x 1.5 x 50, 9.8 12-SPLINE FLANGE SCREW,
CADMIUM PLATED
4. Material
ƒ TYPE 2 DOUBLE-END STUD, M10 x 1.5 x 100,
5. Head style STEEL CLASS 9.8, CADMIUM PLATED
6 Type of driving recess
6. ƒ NUT HEX
NUT, HEX, STYLE 1
1, .500
500 UNC STEEL

7. Point type (setscrews only) ƒ MACH SCREW, PHILLIPS ROUND HD, 8-32 UNC x
1.00, BRASS
8. Propertyy class
ƒ WASHER, FLAT 8.4
WASHER 8 4 ID x 17 OD x 2 THK,
THK STEEL
9. Finish HELICAL SPRING
Special Fasteners Setscrews

ƒ Used as semi permanent fasteners – produces strong clamping action and


prevents movement of assembled parts

ƒ Selection of setscrew is to find the right from,


from size,
size point and head style that
will provide the required holding power
Special Fasteners
Keeping Fasteners Tight

ƒ Fasteners are inexpensive,


F i i b
but the
h cost
of installing them can be substantial.
Probably the simplest way to cut
assembly costs is to make sure that,
once installed, fasteners stay tight

ƒ The American National Standards


Institute has identified three basic locking
methods: free-spinning, prevailing-
torque,
q , and chemical locking. g Each has
its own advantages and disadvantages
(Fig. 10-4-2).
Special Fasteners
Keeping Fasteners Tight
ƒ Free-spinning devices - Include toothed and spring lock washers and
screws and bolts with washer like heads
heads.

ƒ With these arrangements, the fasteners spin free in the clamping direction,
which makes them easy to assemble, and the break-loose torque is greater
than the seating torque.

ƒ However, once break-loose torque is exceeded, free-spinning washers


have no prevailing torque to prevent further loosening.

ƒ Prevailing-torque methods - Make use of increased friction between nut


and bolt. Metallic types usually have deformed threads or contoured thread
profiles
fil that
h jam
j the
h threads
h d on assembly. bl

ƒ Nonmetallic types make use of nylon or polyester insert elements that


produce interference fits on assembly.
p y

ƒ Chemical locking - Is achieved by coating the fastener with an adhesive


Special Fasteners
Locknuts

ƒ Are nuts with means for


gripping fastener to prevent
rotation

ƒ Same dimensions and


mechanical requirements as
a nut but with added feature
for locking

ƒ They are divided into 3


types free spinning,
types, spinning
prevailing torque and other
Prevailing-Torque Locknuts
Special Fasteners
ƒ Spin freely for a few turns, and then wrenched to final position.
The maximum holding and locking power is reached as soon as
the threads and the locking feature are engaged. Locking action
is maintained until the nut is removed. They are classified by
basic design principles:
1. p when the threads
Thread deflection causes friction to develop
are mated; thus the nut resists loosening.
2. The out-of-round top portion of the tapped nut grips the bolt
threads and resists rotation
rotation.
3. The slotted section of the locknut is pressed inward to provide a
spring frictional grip on the bolt.
4. Inserts, either nonmetallic or of soft metal, are plastically
deformed by the bolt threads to produce a frictional
interference fit.
5. A spring wire or pin engages the bolt threads to produce a
wedging or ratchet-locking action.
Special Fasteners
ƒ Free Spinning Lock nuts – spin freely on the bolt and additional tightening
locks the nuts.
ƒ It depends on force for locking action.
ƒ Not recommended for joints that relax through plastic deformation or for
fastening materials that may crack or crumble with force
Special Fasteners
ƒ Other types
ƒ Jam Nuts – thin nuts used under full sized nuts. The large nut will have
enough strength to elastically deform the threads of bolt and the jam nut.
nut –
Not used mainly because of 2 units and involves more assembly time.
ƒ Slotted nuts – usually have slots that receive a cotter pin that passes
through a hole drilled in the bolt to provide locking action
ƒ Single thread lock nuts – spring steel fasteners that can be applied swiftly.
Locking action is provided by the prongs engaging the threads. They are
used in small screw sizes (<
( 66mm)) and non-structural assembly
Special Fasteners
Locknut Applications
Special Fasteners
Captive or Self-Retaining Nuts
ƒ Captive or self-retaining nuts provide a permanent,
strong multiple-thread
strong, multiple thread fastener for use on thin
materials. They are especially good when there are
blind locations, and they can normally be attached
without
t out da
damaging
ag g finishes.
s es Methods
et ods oof attac
attaching
g
these types of nuts vary, and tools required for
assembly are generally uncomplicated and
inexpensive. The self-retained nuts are grouped
according to four means of attachment
ƒ Plate or anchor nuts: These nuts have mounting
lugs
g that can be riveted,, welded,, or screwed to the
part.
ƒ Caged nuts: A spring-steel cage retains a standard
nut The cage snaps into a hole or clips over an
nut.
edge to hold the nut in position
Special Fasteners
Captive or Self-Retaining Nuts

ƒ Clinch Nuts: Specially designed nuts


with pilot collars are clinched into
parent part with predrilled hole

ƒ Pierce Nuts: A similar to Clinch nuts,


but the holes are not predrilled in
the parent part, instead the nut
pierces its own hole
Special Fasteners
Inserts

ƒ Inserts are a special form of nut designed to serve the function of a


tapped hole in blind or through-hole locations
Special Fasteners
Sealing Fasteners

ƒ In some cases fasteners also provide sealing


ƒ 2 approaches there
ƒ The fastener enters the sealed medium and are separately sealed
ƒ Uses a separate sealing element that is held in place by the clamping
force of the fastener
Special Fasteners
Sealing
Fasteners
Fasteners for wood, light metal etc.
Self Tapping Screws
ƒ Cut or form their own mating
g threads on the
drilled hole
ƒ One piece fastener, fast assembly and can be
used where access is limited to one side
ƒ As the mating thread fits exactly with the self
tapping screw, no clearance is required
ƒ This keeps the screws tight
ƒ They are case hardened and can be
driven tightly and have a relatively high
torsional strength
ƒ Self drilling tapping holes have their own
sharp point which eliminates need for
drilling or punching, but require power
screw driver to drive
Fasteners for wood, light metal etc.
Special Tapping Screws

ƒ Self captive
p screws and double thread combinations for limited drive
ƒ They have coarse pitch starting thread (similar to type B) finer pitch
thread farther along the shank

ƒ Self tapping screws with


pre assembled washers for
providing seal are available
in variety of styles

You might also like