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    10 views114 pages

    200 Ns Service Manual PDF

    Uploaded by

    Randy Jurasic

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    of 114
    6) Lakin or (Cy Tee (use ‘eunaite ras 2) ot spore esas ie entation, Techical Spectiesions PO Check te eae Maintenance & oration Cran edie Maienance Fonts cabuetor as Removal of Eine rem Hone: SOP for Engine Damentng Specal Toot Sendce Units - Eigine Taening Trqpes - Engine gine Lbtcaton - How of Ot coolnt system Cootant System - Dos & Dents, CB OM on Coolnt Sym - Diegnoss Standard Operating Procedire - Frame. Tanening Torques - Fane Service Umits «Fame. ect (08 8 Donte Location of Seca Fes cecal SOP Lecical Chécing Proce tlecbical Diagrams ‘sen ey Usage Chor Coating Sate Qua Te ER DEVELORMENT CTR 29 2 a 33 86 2° ot 2 a % 8 ” 2s 6 a 107 ‘> aa ‘ocaTiON OF PxaTs Tio Frame aut Engine seh vent yur pros wee Engine Number Location (On LH Sie Carkcae Nebr Gear Charge Lew: iar timane 17 DS) ous 29 TARO 3 oe te ig abhcumeris eats orice Enpre cslacenent “Ganqresson aio tig Ses ‘Max rt poe Max. nt ae Igpten Syste ‘iter Teing el Catucenar Spa Fe ‘Soak Pug Gor Loteton ering oun Pray econ (sr is se aw 2a Gear “36 Sex on Gest oh Gear ‘hn Gear Fs! Ove Roto frame Tyee Sper Front eat Bias Fort ‘este S20 Front Rese see Fret ase ‘ye Premee Ect Fear (500) Peat fh Par) Fins Fen est Ft Tk Canacty ‘sleeve Usable Fasone erzése, {ache gage enter ae eon a ce 230 180 pm 29s @ sou em 22 tn e000 pn 196 Mcapoceier conan Dia CD wis TFS ‘ata Ting wits Muse Usados Peat 503. push pl coke win Cornus TPS 3 Pigs 07 -08 mm ‘Wet surp, Freed Lubin ect Sat petaricly Aust 6 Spee Conse Mash sz 2 fd 10 it 105, ow 26: ar) Pesto ‘s0rn Fork fal, Telscp Se entlcon bush “aon whe! raed Mare sso wh NiO asia eperatsa as wee Fac operat dee 280 me Dis bate {ow Des bale 10080, 17 52 P Tubes {0,17 at PTs 178K / Gr 50 PS) 20g Ka Gr (a0 PS) 25 Kg / Go (300 PS 25 17-0 Spo Ay Whoo 55 5 1710 Spoke Aly We! 20 Ltrs 2a ules 2 Lier ‘Sng Loewe cee A TAS Controls Stoeeng Hanacbor econ nha Beas ft oat pda ra, 1 down 5 up, Step rakes front On tarde ir, A Fear Peal oper by Tt Electricals Speen 12/00) . Baty 12V 3n VALA Wate eg lad act Head Lam 2 S360 W, He Tal Sep Lamp LED Tipe Sie Ingato Lamp FAV ADW [6 Noe -Anter Buibe) Pasion Lamp | BY 3WO tee) ar Murr Plata Lamp nvsw Spestoter Back igi Loo ack so est neste t Turn Sra! Recaer to Ham near ry Besar lager uD Hen 12,06, Tipe 24 70 mem aa) Fas Gauge TH Te Dimensions Leng ovr ae ‘wen het Bose 1988 mm Se Halon ay nm Turnng Gece agus 200m (in) rou losence 16 mm Weights, ie Ker were 1450 4g (Beane Sue) (Gross Vahise Whe 275.0 Wg (Beate Se Performance Meaney spe 128 Hg ath eng ie + alse gen shove ate romra & foe ges any. °$% sran ealawe| fer producton & measure 4+ Dettins fries wherever applet re ws et Reve A + Speoteabon are sie! carne tox note. Pov done by that foaingchesks ate cared out suring PD before delivery of vehi Zt Ok or | ObsewstonsT Ftwor OK | “"Reners [linia te Sc ea eo of ere ayo 420898 (a Ee hyn 3a 359 ‘dp oa 180 Ge ir tw 18 7 hear ie} jojo ‘rm lian A a a ery Gr og sw "ze dan 0 Sw 9 tp sone og aa a ir seve es Te Coe sho ceed 6 QO ct Fort 1750)! Cw @07S) Pwo 2240 0 gio) o To Chock ‘cheek For we ar Fert | Pesan coves Swag sm tn Get i tl ea ze Tee (ne yay 2-1 mS as Cae eh erin eee 2 30 Sen ie _—_| Paper mans Sdeen sais B= ne cn suming oa sae onan th hase ck non rae Seeeren i) Fit ae ois spin rec ia Fp any Si ae rh ib ane Se ee Sih penn lo es oy a ea ovat T Sk petro oni oh Sn a PE Fr ade 00 128 Fo cece coven ec For 7 Peon Dea Sam Ree A rsh sono eh en & Ry "Wes Eng Ares Ne ert rte [st someon Gane og ep estan “ur 2 hal Foe Seen, Basy as Bd = Tara 08 nonin) ae — omy evans Fe & Rr (faut 13 25% hare wn cong AP fee teaver) Vor 6 Cae etc a say bide rat ora © ecortance wih posite anes Pevote Matar rene sty while vie ie, bole oe 0 Washing (Water Servicing) - Dos & Don's Die Dae 1 fie 0 Bie acuiy wih weet B FeTTe xo rn dies asic wee eo tase dit and a any gas secre comet Fe Paar, ten & al toa, ok lhe ond wot thy ara “Zc tna Biko wih 2 Senge etait aa weg ‘po mt ec pes weet on ein wat Oe ear nstrg sane Seong bate es “7 clan tne entire o en mega x rt eck Heh promoted wi el ee op cap He eet 4 09 ce soap 8 pai yon 8. ‘pel ota. x Avo orcing wae se dee or storg_ sabe Toroene | ese! inn oc ate 7 Gover sere end by PEP -)chean te glasticpar ain asa th SO x Do not he sn natn of ed SATE | efor ted pars. Ave) ie Samper Taleb he sid m8 SY gato |e tbagres oe atone (att escent ih sh te Sueng aera ree C Suen ped ufos lose ek S| ‘sida Cover LH /RH Removal a vey n oan sat ok 8 ate yc © ai esciea frig ta + Remo 2 08, ils aaa sens seowing sito cover Lt (ulna corte ba tice / +o the cover en oh sides & pul ext side ener LA ols ne cover on both ses & pul curse er + Tate at fort ast hom ato + Rameve 2a, PYG cass on ball fio + Reeve semi suse MIO T pene 4 a + Rene ov toma ee AD T spar + Tole out btn Yom vie by remeding he wor bart 1 ev LHS pup ep PEE + Remove ctl tig 2p woh locales above LS tg + Reenave BAS pun cap + Using Epi log spar emave LHS plug + Paroue come la sing ene spares Note: Before moving cena! pug It ls menéatry to remove LHS Benove + Doan spark pg with he ho of srk ue caning machi econmnended Spark Pup | _Cealah BOSCH YRENE/ Cwarcion LS RS Clann PREBHCS 09 68.0 Pk the vice up whe ching esol el ‘escola el in eng cl erin on Eau ont inl eteveen Wi & Me, ma yep up cl wough rene cap ‘aye rapce coor wah asarmargee Wand an. Rad Wom Case fee = ree eur 8 fos) Use nile ater ana gles wile eng & rang ease Do nt ep ap tole Hou adr ep, + Pav the vide aot! saace righ het heal a. espace ol ue eu ol spetin who. Ie sha ben ote Ines a8 shawn in a, + Top up # reyes, as Recommenced Git pany DTS" TORO & ign peslomanee engine ol dove by Bs pect lord lr whe th OTS erga, aja) Ato econments “Ep OTS4 000" enghe ol for 10.00 fs inl bao podernsnce of arg’ confor & wera Beets Bai OTS soo "| SAE 20Wso of AP'S placer Freunoy | Ist vesaceme at 0.000 Ke ‘tin & ol 120, Eogine Overt 100 Reconeranded Qi fr inge for bw pure og ec eal eye coger hata lr Pa cha + vet ee sna Engine Oil Drain'7 Strainer Cleaning SOP + Warm up eine lr 23 im, + Penne san pn oat on LHS using 18 ro eras + Chas sein oft Pusan sn ws aN NOES ves Orzzen + ite i es on FS is above exaust + Remove 2 no. MB blo ar coer + Using onoma ely ple pul oa Note: Do not clean & rus ot flr. Replace 0 fitr at every 1.00 Ke. + Calle in ln pls a } | = creek gat & ueriy of engre i SES A + Remora font 8s 86 eONe LH & RH (Paar Sie Cove LAH Rr OP gen cn f8g6 0.8) + Ree 2k MID Boo! Fe nk cove ted on thar ed of fot ek seen, ‘EMER OELOPUENT CHER MES + Rerove 2 as NS ale ts oad oo op side tar ps ak cap mi + move lk cover il tbs: pag of LS. + Remove 2 os. lle bol wh mm allen Key tom ena i + Pamove tn cver gl ibe pig of FHS + omawe 2 os. ME alan bl uth rm aan ey oad ht goa ane ove ee 2 pili ei SEH Nec Wea xed on re ete ane oe PLR ana nS TARE NOTES + Pull cover se ways & tit senutarsous pl he oo fonts ear a 5 fake ou pa tk + Forove 2 nas. 1 pet lank mown ots om et + ero tos. M2 pel tank mouning tos Fam fot ss. “+ Push tresher pipe ecking ‘dip backwards & pul ul breaber pipe tom setcl ‘ant Ea ei Pt of poo cok. ne 1 peo! fn psa & eee pipe am pel exc + Ramcve fel aun cope. ‘Takeout patel tank assenly mf complete slong with 5 nos Sargon ie gauge oko out ae ake uct covet slong ih apart cat pipe ter dere emma | + Use theta eompessid ac prssire se tan 2 ba + Potion at gun sight & 9¢ Dog. gl 650 ry away om pe ie + sve te a gun ng eos ine + Posioas at gi at 45 Deg. ange 8 50 am anay rm pape + Shghty We Teper let. Mave the er gun log the fl ee. + Koop at gin sagt at 20 Deg. ange & 5 em amay Hen paper + Big of enaning dst ty mavng er gyn slog he dt fer at every S090 kms.» Dart cian paper titer element wtp pet / Dest / Kerosene coeningtequeey in auty area, spe ier 2 15000 Ks. + ort cpp ol on paper fito lemon. lamont by js PU toa. + Dart ouch paper ter surtace by and + Dont wipe apr titer by eth, abrasive pape. etions ‘er emer eta te ae Ree box Manan inoniog tq at per spacteaion oer he maine Boks ot N coer se. bac-satacemtiy he vide ste the angle soniye air asenby. ress Asser cal to AHS 1+ Remeve 4s, HD x oo nar hand cov mira | + Plot oirar tad cover cate eng wt he cam sack see ok ne mars on sprocket re praise vind at suloe and T mak a op postr, + Ensue the i on or alge th erkonce mak 1+ Sotho & Exhaust as decane separ, Inne = 015 am Stat 008 mw Note: Set tapet clearance in engine col condton en CClutch Lever Free Play Adjustment PS 0S TANG ATES tte yes a per commento peste fo get Bt Wfe He & niga, + ek ye sess sv weak [sr en 25 FSH | ear wih Sa 240 Kg! ow 80 FS Pear - wit Pen 225 Kao (20 PSI) ‘ce the oust come at oer yoko en (Cheek atte dcr cane ctr ord aly sat nthe agus, Turn te agus ile prone aunt fee py an be cane Tiger te ck ut agin he ade. to cies Fo ply auton wi he juste ate hare bar ng se fo ater st (nae of he cs sale see on shih eve. Loose the 2 lok rw (mn) on sth ole backe a easing Inc aster prodee oy th elach ener Teen ton fuls oF chich cable Lge ty Het ane ak 3x an Wa renuted ee pay = a Clutch Lover Free Play: 2 ~ 3 mm + Turn te asta ul por arate te ay cen Be oa Tigre ack mt agi ater. +f to ater fe lay cannot be aust uth toe aster a tar and, use to asta ato loner ans ee soto ot ose M2 eck mss oF clr ela raat en & at sojsar onioee ooo ete 4+ Tinton bot eek nue on brake By hale ere wt ane cima ens ne reas te lay Accelerator Grip Free Play : 2 - 8 mm anne TEs a Oren, an whe the cha Is gaat & Peat roo} bene te ste 41 o dive cha co ah rt loee, at ain te sd ri + Chest sue etn Sukres at ever 1000, Dike Chain Stclnass + Sandrd: 23 — 20mm «Sei + Loowen te eer ane mt (2). 1 Aust LRH chin asst equal 2 permanganate, Aas + Eneue ce ch laos Is sede Frit. + Tignan te ar ae to speed gue on ce at Sage cleen | Dose! + alts ipo | | [ob ie | Ses = anu ff aa Cmoeoet | ov | | sine | cee | 1 brea i 3SeR, se-ssemblyofeiv chin slay 4g 0 ink tok "ing mor | UIE "0" Ring Drive Chain Lubrication ce be bie pin * Nowa st stu be wiped wean ung a int te ca, Holl he Chan Lube Spay Can (OKS Seay) veel unr ‘ormaly It fe nase of ses lath canis hen ane exon 1 pie prose wh te can. Hold he can at the back of he far erorkat nin wih ean ep he rose of erersin tte at aot 5-10 ce aa Rott the wes in vee deeson & spay the Ube on te Ite chan so iat reat moet seed ot ole & buses sis oe oa, + Sora te hbo ov ws eng of cain by rng Re whee 1 Aor comping shin. sole he wheal 8 = 4 umes eo mat frescoes + Wipe ox ey cess Morea ie hepa dow or sprayed on ee, Nitrox Mono Rear Shock Absorber Acjusting Spring Tension + SA sung lenin can be aise wih he nap of 9 sterpad 1o sat nna eguteme 38 po cad & road tendons ‘Tum ire sus: cam on stck sisoer to requis posto. jst com to Moher fet sosten wereses Te Shh. orm (el Pat No 57 Cet + Sloot Aisa age ee Song coon & eho sy 5 OF 98 en a ie as ER [i mais [7 ore ne aTs[e[e[ele] eo | Sebel | Tote vate Wa owe + Remove rene ba + Rogore a er eain be: y 2 ee leash pevetorvenr cesen + ign fe yf carburetor ntber ose oh ine mend & hols ‘ha carer verily 36 om, + ath oe a har coseatng se Wath carga aie pipe & ph the ar ee assy dowruard eng wih exe + gn ar fit comecing tbe win career make sie by wig + Tapten te co + Fithe beaver be, Oto ho, coat ei, ing sew cable Titan me a assy to ° ENGINE FROM FRAME rege () tin! fe Rate. et ate cal ee 1S cern, so song wit enue 1 ra engine + Ramee te cate dain bat + Open the radar cp and can I SertiaGec Phere wo bag relat gun reusn cejaorven comes EEE + Fomeve LH ae 8 FH ide seus ‘esently cf eae + Bam totam. (10 oe bt + Ramo ator cok 8 ME tage bo + emave he rate unin it nos Sage ‘+ Ramos raster hse cay a 0 org wi baka. (2 rs MA ot ; i i a DEALER Devtoeuen cee PE emo sar & mala wg hess cues om “eo neta wen cxonetan. + Ramee saree mtr carson + Fem he eating cinneton, + Remove cat tl cos ns. 6 bl — Dismanting = Cover Cider Head + Bote (rom A) ‘Sui Tip: Ays aso opin baad cour bas nis ces pte * ying ows ovr th gas (ues beading Hp) (heck TOE Position (+ Align er mark wet Craease it heck cam space mats tom AH se (chain Tensioner cam Ssrcchet sig Sp Socks ect Marg (ren RP) + Sain at 1p + Teas soft copay Penove + Seok ug Rene + Gn ore + Soovesprk gh “Ui 7p sn aoe etre paling {at Coe seta arin by san cath ‘Ether pouty ot [——enuTion — —_| Cylinder Hed Sots Fenove 12 Oyindar head ot bo (A) 8 mm AF) x 120, 1 Cyr nea bg bots () (12 en AF) Mad a 18? 1+ Tao ut eterna asset complete Sua 1p: Aleays loser smtlr bots of yindr hea Sst & ten lose oer ate ear patre fa ons head aa Crs end Cant Chg Spec STOO 8 rete oe al a0 Si, ZL +2 kar a + Racer ams 6) > + ile ¢ + Gam shat b () N Bec remeron ens myer come sing Yah Spring Compressor - fetter -S7 10108, Panos + Cals i + Resanes vane Spgs (6) ave Seas) + Vato ping Sous CE) ahaa 42 inte Yass) 5 Gasket yi: Hens Ganga + 2oowe Cynder ose Using Piston la nt Put Ns: 3701008 ‘Shap sng (Ci) Pee ga 51 T= cover amease a7 5p than in oe eh me ssmaing ‘ten cep so na Renee + Gash ener tak (8) + 2.00n85 8) 4 p= PULSAR ato TRAN We O@rabex, es cLUTeH SDE oismanTuNG Fr Remove \ 12 tang bt ben 9) HS 18 + tease vesting Rens Ct or beng enon fens Tn TES Sk Tp + beck oe tol ton By eng Cizch Damanteg Soecd | Toa Puss Renan sa bots (A (Sr AF] gs Foreual ol Prine Gesr 2 Sprott cant, + GEE pray aie win wend at oy + Spacer canta Sear Shit Macro Fenave ve hangs ena ope dn Rot {mer A tear ager * insite gar shit eve * Waster (ana * Oram soper sig Pencee Alon 9 A Gate na once + Spice i wenicanion system DISMANTLING co. PUMP ee Crete (8 + i pany dio gear Rene 3 Henge tas (0) (Ere A) Me xo + Ot pnp wasy 0 + 2 Dime (6) ae) & ) te Pence Pvt at Chain Guce sack See Cam) Tring Chae MAGNETO OHSMANTUNG Disarsing » Cover Magneto <6 bos (Omen AF) 6 X50 + ago Cae ‘ki Te In erases ptr tot Pater 87 00 55 Femowe + Het target (24 an 4) ava wash (8) tr (8) a. Fenave Sar counter gar + Shar coun esr 2 . zosen magiete coer tors ing Rotor Hoke HE O7Ot On >| Belcan ve & ven Ges Tr last oie ck Sy enn ool at Botevite washer nicer dive geet, ey non ‘en + Spal star Sei bares cio + Sue sy a neato Si em 2 ots () Bm AF) NE + eota mimate ue (6 + bok (hmm RFT tSst0 * ecie rames oe! (D, 2 bots (Em AF) Mt * neue inden Remove 2 bots (8 men AF 1S 18, 1 Tet frm AR) ) M5 x 6 Sopp a 1 Salr pine aenty 9 alen bats (nm AF) MS x08 35, ‘WATER PUUP REMOVAL, Fence bots (fin AF) Moco ike tap oe omg ‘amas rut 0 + State Water pap er ( PED 24 2015 ems ees Cchawtxcase SPUTANG Benove SE og ot Gt) en AE) MB o + 10 Shon Bat (0) Maelo So (ew A 5 Disrarting -Crankase 8) vahg Cranks Spitng Speci Toa Reno + Bnav BH sie cates + Grmucase sake, + Rel ce 1) Crenkshat Removal Remove Cathal Crankshah Removal Benove 1 Sha Fork ht 8 it & Out Ishin 2 gras + Gaur Change Ot) {ache tt Gra Out * ashar dew 2 oar pat Shit Fre ~ nt 0) Ona PEE J alee gear Shalt shou He Has Snes so & ensure th Hen ok net = “0 rings of sen lock, hal 8 natcas ning gas wtenever engi cpeting i cod ou bing suays aly sce txque to eghe congenents sh muh, magneto rit, ea ots et ch voys we erncage hoslr & Nest BH waphcasa aca blow Hig = a nikon balacer dive den ga. 7 cso of balocr get & oe gear shal be acy epost (10 try 0a Jer wl at ot damage : N ne Tan TES eae peLoruen cones L TOOLS - ENGINE “Cuma ig End eaing Exod Pans 87 1D257 For mari com si i nea (rank Stan remover Penne 537 101059 Forramcug err sta ase Spark Plog Spanner 3 ono Panne. a7 100268 opicaen Fue renoarg IMS { RHE & Cantal pig tom eda al ia engi eu eile Primary ear Holder + Balancer Drive Diver ger holesr Pate. = SMA 58 op Specal nol fer holong Balancer ive & er sare sie ting | Pang Wolaces tak mt tihtenngtemovieg tot 7 84 0 cat bok nit gen Son Barc ca get slancer Bearing Exeter Too! Pon a. 97 224076 Fo ecg lane a ‘utput shaft i 2a ert to PokNe, 17 1012s i 988 en us sa oy Das car Spree Heer Panta, ST 102 6 ‘poston Fer held ca sre cubs cena ing of am sprocksn bt agneto Rotor Per Pana, 97008155 osetin Fer puling ot nape tar ears SA Aajusting Pat No. ©7004 70 epestoe Far ajusng vequted moh stn of meno ot abet “appease Span Too PanNo. 5 7 ean gucaon Far ajsinet of tppe deste, sewn oreoowent conten IE aie Gesrance ~ Eee 3 berate ae] Sei [aber sei ‘cam SprocetDismetn can Haight Ut Breen a O@ra4z Pion Opa Cerance ‘Shit Fak Gude in Dimer “a ‘tit tae rt Unt 20 Cantera un Ou, (on fod Sie Cesare Aap OMENSONS ARE Pte un Gee a Cush Saco Heat ‘TORQUES - EGE ~ | 25-27 Ham Enger Ror Ups Bit Eng mi, Rest Loner Bo 10-1249 a a Pe ete Meusing Nat ‘Stor ate ts 07 cam 5 gm uch Holder Bats __ ae oar (Oru Can ale 58-60 Kon a ONT LuaRicaTON - FLOW OF of Paper of ter np asi as Tns NOTES = ‘coating Sytem conse of flowing parts a Radlte Fadaor 9 ype of heat charger sign t tard bat em hat ctr tows Hug HY eat Howe fer nef The eis ow tom met hw che to mary Whos mound In parle aargora Sh cnet he a am be ibe & neler te a a Hoong vere ote, Thermosist The uncer of hems st equ tof cnt ewig om er fo engine. Thus i Keeps te ora ot ‘peri tea ing bcks hn of cx torr wal he enna a warmed up whan He ange cd m9 oer Hm Inougn terest, Taos i operrg <2 88D + 20 8 fy ogo at 5» 2 “honest eouees agi wea eps & ems by aby i EMD vO 9 ee 8 posible Racin Hose Fox exming cola om cada pum & eng order Raditor Clams: Fer rm ling ola toe, These dongs hive aspen ton mates of wie elo (3 rm ew coen ed) ose spn ays ene fo new Getpeet seme hin uhiaise these ray Cu & coor nakige MY oc asec Tek (Epension Tork) Shs & 2 sen Prong pls crane at can be saen moured in othe ove abe tam the rear Ths Jeuton nok fr soppy ef colt fo te rede. The cole te ogre exzunds asthe engne heals vo nied tpg out ofthe bern ibe onto Me araand & tok stout of Go sya te colar Hows i te ‘bokeh eng cz a vaca ceed the ely Stem The vacaum sucks sane of eco the or Yom Be exp Fen oie cargo ede eset oiter Cap Ps Cop tasers te som, Te Sp! exp cans 2s, mul vals, Prete ve cpr it 14 XBAr 8 aloes the cola fw fo eer ‘Vacs ve opens ian engine C28 donm Balls he COC owe MP Function of Colng Syste: Quick warm up ct eng & cal engine fener Coolant unity; 1000 (50 780 maar & 20 fo 20 0 se Costa rue for drain ait 000 ovommanded coolant 1 Fao fm Cal 1 Danger oF sealing «Using etre opal. the colar pets vn Me ss uner pressure. Do not ro foes: caer hows 1 cierto sjtem seneeneris een the ergre # he. Aw the rgme ene Sse © onl down Ince fain, arse ermeiy wih whavarn wate Danger ot poisoning : Cela is sous ard sixes heath hazad. Avot coat outeen Elan en tn. Mad Gos Ht ges sto yout ees tse nnendely nih ate! ard conic doctr Wash alent ssn of feces eth soap tt wae coo? swaloea, ita a Gor met. Change des at have 3 ta eonct ahcQQaR.Kegp saat ou of he sc of Men. “eo up cont tog ese cp. De nt op op eslrt eeu ‘rp wp qanity shud be less than 20081 # mate + (nal check colt lee wide vote = ily @ cooant 8 cured fo bello ans at” se sand Beir requied Pak he wail vet while chackig oat ee, ‘cooler ee! tou be bloeen mi, & Max. mans of fesena nk, + tf coat alam cor going i soso: a ae ‘uaye reloce colt wth reeominanged rand ony, ive he voice adel fem Casio. Hota Gran eX0 Fey 6 Ot ease chen ig Comper it os Check east lnm angie cod oxaon Use nie nibor hand guns wile ding & wing entre wags role compar woabar of ain pig a ey peng his caing eae flow somence a fons nine must ben cl conan. Din exit ratio & tam touth an up Din cat frm ese ak ‘ay ot apis a ethno om DOS & DONTS Det FA Donte “ono open rai” ca in onsen +o al dn end: trough pure rit rose coma 1 Do at cy out ay eps Hog ce eee system Control “Teamant opting a at BSC + 20 & tly omen a BC 2 an moe sas 28 nits sions a 2 “am cas en spuoio cence at 115 at Checking SOP ype temo oping can be chckes by seri in ot wae or to. a pig sts at a + 20 stig uy apa at 8G e 2 aia ee] | crack & op up we coos ev | Radittor fins very tiny, | sean the radiator fr pete a ee a ere | Fea ‘eenaon i aang sytem | Drain ha ena | Fah eho | Themen aoe | cose momen | | Fuse siawn ‘Change the fuse. | ras wae (a | ae - ~ — at cquntmpng | feamestcrta malo | Gms nip name | nae Foc tr ts cc a Far yw ota Eoedtemt any |* Aid ate ee ee | Stat RStettan a we ss a a + cj gett 0 sae Hrerhertal lat lea ~ heals Bk eat ec Sy cltchese eats oe can ramadan _[ Os nen she nel sain | ile gosh & cele puro Deen DevLCeNENT ceNTER Ei ora rece - re Steering Overhaul evn Pool ak eve & pl ak + Fenove alan bts of Heat lane assomty 1 Bub out Head Lanp szanby & score the eases + Toe at WL aan th Spsesameter @rzfce rs + Flr names & ree ss camping ako + Banos Fant sip aes + eave Font ic + Renoue Frnt wena! asseby + Fame fk ena al + Uh par bar essay 1 nea, se tall ser 8 om Rena a ps goa UL 200 5 TRABIKG NOTES + Fe wer loner + gy oat gesng ! wating bat replacement acy (Use AR geass ‘Upper ace 19 Bas ene ace 20 als + Pemove st ri ap 2 a an bat ay Sit An os @rzé, + Remove the tase spe coer renave hase pps fom damp + Ramoue eer eager asa epi + Reroie the sho cover aay wih ate gs Fuca ans Tan KOS a Peas + Remon Hr ave & ake on + eros mano shock aioe bem Alan ot + Remove svi em ut cap & oes De ma Ke * Tove out ante 4 ouing arm 4 (PB ee 0 manor esc O@rzésn + Reneie see ftom HHS & Lig 8 soecr cha aque, + Fae need aca wth speci xk NS 20 TA NOTES ‘SEALER DEVELOPMENT CENTER nae Removal of Rear Suspension + Femove Pin & Br Set + Donec Stary Tress + emove Bey + av Botany ist + Benove RR Unt 1 omens RSA up Aen ot + Rone ASA ws Alon tt + Puc SA. for cabo a6 Sn does gt chase mente. + Route me aed ea + camp ie pre oo extn, Cconnet + Rowe he ct eta a9 shan in Pog + Ruse ne un eae rough te lamp wae ot FHS of + Rowe he cise catietrouh hich cee baer mnt! en hh eat CE ING TORQUES - FRAME 20-70, gm 2-28 Kom us a ot at ‘sean Sum Nt Steeco Orves. ise Meunting Bot Fe) aria Pata 08-10 Kan 25-80 on ange Bol = Tok Rs Sieg Am Sha a | 18-22 Kom 180 159 Ker raat ot No, Pe Fron Fuk Grate 4 Capscy a 18-22 Kom 8 = 20 Kn Stay & 1B = 22 Kam [Geass Ropicaton Pons | Orz4en, UNITS FRAME ec Pa sae Run Oat ssa hal Fu Oot [Fe De Pas Tilinira apears) Sete] TROT oe Seat] TR D ots Ser Lint] Forts 38] Aas 2 [sertine] eae Tae] Tze ie Gian Si an Legh ue tae \ pee weary] ice aonl) ‘ina S00 9 oT Ser ar Sat une] TRO or Lex i tna] —_TWRZ0 sone Socket Warp i Ur Fon = 5.0) 05 Ise. Une) Uo TT rent fork of eal & tition bu Pat No. 97 00H 69 eplsion Fer semovig of sel & aificon to cxaus pstnoner comer KE Clock Setting in Speedometer gta le inate io HR: 4 lay ei be Bake S Geek sting» posblan TRIP 1 rode ony Mode ish tuo s prvi to etry ‘OOTP I TRIP2 ote Bam Press mace pu btu fr bss thn 2a. | TRIP Mode elected | a pee tin ae | pig as es tng 5 | Press meds bition ores than 7 ase, | Hosr gts wt irene by os, 4 | Pres set tutor for ss han 9 se Mages ds wil nas, 7 | Press mace & et man gehar nre | Set wl ad Et Sack stg mote than 2 se. Disa aep ining Hat Enkng . ‘Az el wif sa al ae Fenane a | vere 6 | Ok ima i edazed tre eng |p is ghen then sym il at fom ck Eons ee RE fate nites seg seks Note: Icase beteryconnaction get alscoonccted you have fo reset he lok ‘Service Reminder loon resetting “anc sullen hen 900 rer arg eches set Ka Vode puss tuitr is rode or seeing ODCTRPLTAPS & Set Push bln fo eset Me vai. es re push bo or ss tan a oe, sla TRP2 Tre Nae 1 rere ten | Sania soir ic ‘motor resetting gym eons shes 000 rete veadng rssh asa Ks Ba pt itn i road Slicing ‘COOMTRI TRIPE & Set Pus tron eeting the vals. Press mo push btn ors han 2 se. | changes tem ODOITR ' "an ce TABUTE ot iP pr Bo an men n Sane | See TRE Engr & Vie sped sols be er, an TES cA DELON COMER Exe 2 Vat VELA Batty ‘Charging cunent speci 0 Asp specineation 14s 01 Battory Features ep up net ei Tetally maintenance fee. Ne preity of slag of ero. Extance saey Cerpact dase & High ein. ‘Checking Condition of Battery 8 ] For hacking condo ot YALA ty, 2 nw a ear [ 1 per llaang spetestons is obs ead | Moke iaronies w ede aTs0 | Procscure for ehscing tty condition | + iscrnnee hate sum 8 ain Coren ater pa & rete na, Cones tae uses Rt 8 Suc ebl eBay ve & 1 terial spc. a Ore, osu etn ater gal crore tareyenn tous on te | any & pal dca: Chas ebony ws oe Date is decreed & ners crag | Charge te balry on Motaat = | Bate tne | Neo ‘Ty rargng on Metab et LED ging = oser hal an hour f ‘are gis ication of bad ato, Ben aseoraowa ‘arg ans Sep ne bat, ——— ‘re 6m bad baton inaeaton ten cornu charging | eta i oe. = Aaa et ay onion (hg POP a tse. feet OK Ten pt 8 stay ot wh. | Do not use Teknika mike BateyIoed tester to esting load contiton of VLA bry. B may give wrong is, 200 TRANS TES Metafab VRLA Battery Charger Indication Display = = = a 1 Swen os neaton Ig ie ew tatey / a bat ewch ew tty ndaion Ht eon) 2soplaip eur sean Sch se patsy nation wp U=) i poner supa atnn Has (Ber targa ination Int (Gre (se et into gt Pe) 8 tial hak) Beaters dain ight ich se terial Pe) Pre potty neon ght Fe) tae ome Sees = amet taniy charge 1 20 V AC gl pase pore sup A sich on Bo baton dma supe | = ee ety cage a sy pili om Ak ee] Schon ae sch Gre LED Be @ Fal goa trea ree ayer, - @ [Shc arg cuan 2 Ange or 4 Amps (2 Amps tor An /& A/S 0 VLA bats, 4 Amps for 8 Ab /8 AN /10 An VRLA beter). | — @ SEE a AoE E | SHE To LE is aes oral an ® Si caves toby ch, fr ka now Faahom becom | gy | rc Ean he Se moe | Emery Quiger delet Data votage ae ey 3 rire. tage raeanes above ee. SIs foukes ove selec charging mode e NEW # USED, | ‘hugh drton nts ese So mus. re natey vtape eas an 5 vats afer 30 mines 2 fied LED indcing a bd batty vl gow. Ts ideale he Sater sm suis er chai heey caper is eiches te NENIUSED cargng moe, Pe batly woud andro charging for So 14 fears dopering on tater cadice. ‘ur conplan of batery Ganing @ Green LED wl gw fo incale compioen of charging Sec ae i SAB an Oconee Te Dey tom Me caer ‘Dung caging te Birt aon on war wl ep ds wih 2 Ped nin neat pen ose saton \ 20 8S TANG NOTES DEAR peveLoment canes + otc apy grease t pes tl Use iuonies: mates hier) bod ese le heceng tater chew Do ook stan eres the poloe for checking ‘ein of bale. shack open citeu’ lage 9y ma ete + 0 nol use i spare for removing Eatery + Use pips tead sxe fier 1 spammer To removing baltary snp ‘ius nate carpe = Pusan oc0 GUM NOTES seer vevEorueh JOU OF ELECTRICAL PARTS Head Ligh Control Unit Battery col Face Radiator Relay lash Starter Relay AR Unit Head light bulb Replacement SOP + Fenove mos 4 allen hs Da eat om star edo of bo at ‘seen ug & mn len + Pa cn bet going + Ramm PVC cap on had gt seat + Pu cut head Ht bale pin sock Oretexe + Toe eat ae igh ou * Remove 4 roe. Ih alon hoa bas bss on ee id ef hes ant assonbly ung § mm len toy, + PUL ot ad at ar a Jus & yolow coups & 2 pin lack couler ssedonger senate TMQ) ono 1 i sealed coupe of wes sensor + 5 pin grown coer + Bin cromn & gy comer pe the thea Hh oa wth speocorer + Remove ind still aealy by Foseing 2 m8 se alan sore by 3 72 allen te spesdoote aon bots & Orzvts, move 2 noe. MB mle bracketing bake & le autiy lng wn bake + Fomor 8 nes. fang bots & a. al Sorte metr aster ot sre ack + Remove 18 pin coupe of ms ; fe wling hamess tom LHS eduscet Io COI & damp raar baer vee) net Peas gh xl Fou tingramess fom LAS & cap ner se Boe oe! bale. + rng Seent erro te signet of dsr rouning, sing roe alas ptr + famave 4 nos. Kalen ead Hots ealed on eo sie of head oh ese wang ml 85 + Ren ha nog ol eng counts theo hee a sso @ FEED ear sse on es revs nores Remove win sits lous 2 esas by amm sien ke + Toho ou he nd assent by eng 2. Sher sews 2 lado ecules + me te ada R/U Precautions to be taken in field to avoid wiring hamass failures. 1 Erste wing names i prepariyrue & elanpes 2. reise frm crnechns of sb expe 1, Ensue tng hares causes ae ole prone nos pode at hes lane ing & mo ste 4 rou are ong af wring hamass woh vik ais ynting ol wis. §. Do rt apy pressured wae en wing Press. 1 Do rt enka etal accessafes. Such a8 + Reno + a & ino pons + Ni bre ht + Sizer + her watge Header bi + Faser operating all 4s nds sentaneosly 7. (Do nt esac us wih ghar caper fase © Obmot outweng coed mies mony. 2. Reve wemove cont fom weg hams 19, Newer types fue 11, Do oat eps vitog names ined vce for ale 12D at ou ary wi tr checig Ourenespr, Weng names fale de any oof eso enone above tau not. Se ovens ver nary pacer 4, OrzZ Fuse Ines ta ise loner host oxity of ee eis noe eu rece Ta foe flo epee, check the cial sistem to detine ve ace, Reloce twin anew hen ot pop arprane capac. + Trine = reiced oy war capasty fe, © may ed To rept Huce| ng scion Cuton « When replacing f086 be sue the now Jase matches the spsced fase rating for tat cheat. Intl that a tse ah Highs dating nay cause cami fo wing & components. Do not by poss the tase Front Brake Light Switch + Tum 08 the ion sich, ‘Te bake ght LED ink saul ecw ity hon to fone rake ever is posed Fee ok, chock ae tak sh . Brown | Bue | Contnuiy check by maw | TwerFesat | e—]—« [crt = enn | ‘eres | [ «| comp ] ‘Rear Brake Light Switch + Tu‘ te on sich ces tio ean ate rar Bak i seh by Sepesng te Bake pe + doesnot poe chek ony of rar bake such, C Bom | Bw [Goat dea wa | Biake Pedal Presses | @—l—e | Continuity is shown Brake Pedal Released | @ ‘No continuity ough cevaoruent cen cons rams 015 ‘clutch Switch ‘he cc sch has & wis. not cons, te sit is nro ‘pert crion ll‘ 8 KC terials, In gare each = ‘pertetee ny canacins C4 HO aria eer ange fe elon (Orr hich over at esd (ow cash to pee loon Swit eso Tsing Enact: tit co Con ik was | CF iy on cry Conta Moe so? Satin OFF ten key + Dacenet ton swt’ cue + Ramo gion Stes om veh + Cheokcontouy bateaen ies in ON S°OFF pein, Since Va asp Sune & Cory OW postin Ne ena in OFF postin, Notes + ort use dunlcate a non-O€ gan Key 1 Raver itrestelgntion teh 0 ame, Fuel Gauge - Tani Unit sang & Torey Equnont Matin ele Fangs Conve Sana ae [0 ome = | as poor c ‘Sharad alae [_Frestnce (5 oh 2 Not: f payin spoeso cane wc proper hn lease chick flening 2 Baten Voto 1 Speedometer supa & uel gouge tart eer amc em Starter Relay Gol! Resistance Checking easing & Teng Equa: Malinte ("ae feng] emnaiors ___| Sar ate (200 ons [aca | are ‘Ste Rety | SM | a9 nme + ‘Gal Res” | pay cat |*2 ORF * 1 Yetow vee | Black Wire sor + Sen OFF engin + icone couple am Ply Ceres mutter to Str Flay ceria + Check resistance Starter Relay Continuity Checking onsring & Tesi Equpmon Mito sop ‘Conte! edema 12 DE sippy to tarry co amis + Tue sa i ea + Set mutter coninuty ade 1 Gomect tne att ay coset tials + Contin es sme nde starter eis OK 4 aS PUL ta TAINS NOTES Coolant Temporature Sensor essuig & Teng Equbmon: Mle TiserRange [| Carraciors Pesca Koh sa1-81 seta 20K ones mo | eza~258 1-212 155-1 vues we | metre Measuirg & Tesing Equbment: Mulieler eer Rarse Cnnacions | Sire va cov otme | EE ots orm 5 Be wie | Bue / White oP ‘nics OFF eng. Decne:

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