6) Lakin or (Cy Tee (use ‘eunaite ras 2) ot spore esas ie entation, Techical Spectiesions PO Check te eae Maintenance & oration Cran edie Maienance Fonts cabuetor as Removal of Eine rem Hone: SOP for Engine Damentng Specal Toot Sendce Units - Eigine Taening Trqpes - Engine gine Lbtcaton - How of Ot coolnt system Cootant System - Dos & Dents, CB OM on Coolnt Sym - Diegnoss Standard Operating Procedire - Frame. Tanening Torques - Fane Service Umits «Fame. ect (08 8 Donte Location of Seca Fes cecal SOP Lecical Chécing Proce tlecbical Diagrams ‘sen ey Usage Chor Coating Sate Qua Te ER DEVELORMENT CTR 29 2 a 33 86 2° ot 2 a % 8 ” 2s 6 a 107 ‘>aa ‘ocaTiON OF PxaTs Tio Frame aut Engine seh vent yur pros wee Engine Number Location (On LH Sie Carkcae Nebr Gear Charge Lew: iar timane 17 DS) ous 29 TARO 3 oe te ig abhcumeris eats oriceEnpre cslacenent “Ganqresson aio tig Ses ‘Max rt poe Max. nt ae Igpten Syste ‘iter Teing el Catucenar Spa Fe ‘Soak Pug Gor Loteton ering oun Pray econ (sr is se aw 2a Gear “36 Sex on Gest oh Gear ‘hn Gear Fs! Ove Roto frame Tyee Sper Front eat Bias Fort ‘este S20 Front Rese see Fret ase ‘ye Premee Ect Fear (500) Peat fh Par) Fins Fen est Ft Tk Canacty ‘sleeve Usable Fasone erzése, {ache gage enter ae eon a ce 230 180 pm 29s @ sou em 22 tn e000 pn 196 Mcapoceier conan Dia CD wis TFS ‘ata Ting wits Muse Usados Peat 503. push pl coke win Cornus TPS 3 Pigs 07 -08 mm ‘Wet surp, Freed Lubin ect Sat petaricly Aust 6 Spee Conse Mash sz 2 fd 10 it 105, ow 26: ar) Pesto ‘s0rn Fork fal, Telscp Se entlcon bush “aon whe! raed Mare sso wh NiO asia eperatsa as wee Fac operat dee 280 me Dis bate {ow Des bale 10080, 17 52 P Tubes {0,17 at PTs 178K / Gr 50 PS) 20g Ka Gr (a0 PS) 25 Kg / Go (300 PS 25 17-0 Spo Ay Whoo 55 5 1710 Spoke Aly We! 20 Ltrs 2a ules 2 Lier ‘Sng Loewe cee ATAS Controls Stoeeng Hanacbor econ nha Beas ft oat pda ra, 1 down 5 up, Step rakes front On tarde ir, A Fear Peal oper by Tt Electricals Speen 12/00) . Baty 12V 3n VALA Wate eg lad act Head Lam 2 S360 W, He Tal Sep Lamp LED Tipe Sie Ingato Lamp FAV ADW [6 Noe -Anter Buibe) Pasion Lamp | BY 3WO tee) ar Murr Plata Lamp nvsw Spestoter Back igi Loo ack so est neste t Turn Sra! Recaer to Ham near ry Besar lager uD Hen 12,06, Tipe 24 70 mem aa) Fas Gauge TH Te Dimensions Leng ovr ae ‘wen het Bose 1988 mm Se Halon ay nm Turnng Gece agus 200m (in) rou losence 16 mm Weights, ie Ker were 1450 4g (Beane Sue) (Gross Vahise Whe 275.0 Wg (Beate Se Performance Meaney spe 128 Hg ath eng ie + alse gen shove ate romra & foe ges any. °$% sran ealawe| fer producton & measure 4+ Dettins fries wherever applet re ws et Reve A + Speoteabon are sie! carne tox note.Pov done by that foaingchesks ate cared out suring PD before delivery of vehi Zt Ok or | ObsewstonsT Ftwor OK | “"Reners [linia te Sc ea eo of ere ayo 420898 (a Ee hyn 3a 359 ‘dp oa 180 Ge ir tw 18 7 hear ie} jojo ‘rm lian A a a ery Gr og sw "ze dan 0 Sw 9 tp sone og aa a ir seve es Te Coe sho ceed 6 QO ct Fort 1750)! Cw @07S) Pwo 2240 0 gio) oTo Chock ‘cheek For we ar Fert | Pesan coves Swag sm tn Get i tl ea ze Tee (ne yay 2-1 mS as Cae eh erin eee 2 30 Sen ie _—_| Paper mans Sdeen sais B= ne cn suming oa sae onan th hase ck non rae Seeeren i) Fit ae ois spin rec ia Fp any Si ae rh ib ane Se ee Sih penn lo es oy a ea ovat T Sk petro oni oh Sn a PE Fr ade 00 128 Fo cece covenec For 7 Peon Dea Sam Ree A rsh sono eh en & Ry "Wes Eng Ares Ne ert rte [st someon Gane og ep estan “ur 2 hal Foe Seen, Basy as Bd = Tara 08 nonin) ae — omy evans Fe & Rr (faut 13 25% hare wn cong AP fee teaver) Vor 6 Cae etc asay bide rat ora © ecortance wih posite anes Pevote Matar rene sty while vie ie, bole oe 0 Washing (Water Servicing) - Dos & Don's Die Dae 1 fie 0 Bie acuiy wih weet B FeTTe xo rn dies asic wee eo tase dit and a any gas secre comet Fe Paar, ten & al toa, ok lhe ond wot thy ara “Zc tna Biko wih 2 Senge etait aa weg ‘po mt ec pes weet on ein wat Oe ear nstrg sane Seong bate es “7 clan tne entire o en mega x rt eck Heh promoted wi el ee op cap He eet 4 09 ce soap 8 pai yon 8. ‘pel ota. x Avo orcing wae se dee or storg_ sabe Toroene | ese! inn oc ate 7 Gover sere end by PEP -)chean te glasticpar ain asa th SO x Do not he sn natn of ed SATE | efor ted pars. Ave) ie Samper Taleb he sid m8 SY gato |e tbagres oe atone (att escent ih sh te Sueng aera ree C Suen ped ufos lose ek S| ‘sida Cover LH /RH Removal a vey n oan sat ok 8 ate yc ©ai esciea frig ta + Remo 2 08, ils aaa sens seowing sito cover Lt (ulna corte ba tice / +o the cover en oh sides & pul ext side ener LAols ne cover on both ses & pul curse er + Tate at fort ast hom ato + Rameve 2a, PYG cass on ball fio + Reeve semi suse MIO T pene 4 a+ Rene ov toma ee AD T spar + Tole out btn Yom vie by remeding he wor bart 1 ev LHS pup epPEE + Remove ctl tig 2p woh locales above LS tg + Reenave BAS pun cap + Using Epi log spar emave LHS plug + Paroue come la sing ene spares Note: Before moving cena! pug It ls menéatry to remove LHSBenove + Doan spark pg with he ho of srk ue caning machi econmnended Spark Pup | _Cealah BOSCH YRENE/ Cwarcion LS RS Clann PREBHCS 09 68.0 Pk the vice up whe ching esol el ‘escola el in eng cl erin on Eau ont inl eteveen Wi & Me, ma yep up cl wough rene cap ‘aye rapce coor wah asarmargee Wand an. Rad Wom Case fee = ree eur 8 fos) Use nile ater ana gles wile eng & rang ease Do nt ep ap tole Hou adr ep, + Pav the vide aot! saace righ het heal a. espace ol ue eu ol spetin who. Ie sha ben ote Ines a8 shawn in a, + Top up # reyes,as Recommenced Git pany DTS" TORO & ign peslomanee engine ol dove by Bs pect lord lr whe th OTS erga, aja) Ato econments “Ep OTS4 000" enghe ol for 10.00 fs inl bao podernsnce of arg’ confor & wera Beets Bai OTS soo "| SAE 20Wso of AP'S placer Freunoy | Ist vesaceme at 0.000 Ke ‘tin & ol 120, Eogine Overt 100 Reconeranded Qi fr inge for bw pure og ec eal eye coger hata lr Pa cha + vet ee sna Engine Oil Drain'7 Strainer Cleaning SOP + Warm up eine lr 23 im, + Penne san pn oat on LHS using 18 ro eras + Chas sein oft Pusan sn ws aN NOES vesOrzzen + ite i es on FS is above exaust + Remove 2 no. MB blo ar coer + Using onoma ely ple pul oa Note: Do not clean & rus ot flr. Replace 0 fitr at every 1.00 Ke. + Calle in ln pls a } | = creek gat & ueriy of engre i SES A + Remora font 8s 86 eONe LH & RH (Paar Sie Cove LAH Rr OP gen cn f8g6 0.8) + Ree 2k MID Boo! Fe nk cove ted on thar ed of fot ek seen, ‘EMER OELOPUENT CHERMES + Rerove 2 as NS ale ts oad oo op side tar ps ak cap mi + move lk cover il tbs: pag of LS. + Remove 2 os. lle bol wh mm allen Key tom ena i + Pamove tn cver gl ibe pig of FHS + omawe 2 os. ME alan bl uth rm aan ey oad ht goa ane ove ee 2 pili ei SEH Nec Wea xed on re ete ane oe PLR ana nS TARE NOTES+ Pull cover se ways & tit senutarsous pl he oo fonts ear a 5 fake ou pa tk + Forove 2 nas. 1 pet lank mown ots om et + ero tos. M2 pel tank mouning tos Fam fot ss. “+ Push tresher pipe ecking ‘dip backwards & pul ul breaber pipe tom setcl ‘antEa ei Pt of poo cok. ne 1 peo! fn psa & eee pipe am pel exc + Ramcve fel aun cope. ‘Takeout patel tank assenly mf complete slong with 5 nos Sargon ie gauge oko out ae ake uct covet slong ih apart cat pipe ter dereemma | + Use theta eompessid ac prssire se tan 2 ba + Potion at gun sight & 9¢ Dog. gl 650 ry away om pe ie + sve te a gun ng eos ine + Posioas at gi at 45 Deg. ange 8 50 am anay rm pape + Shghty We Teper let. Mave the er gun log the fl ee. + Koop at gin sagt at 20 Deg. ange & 5 em amay Hen paper + Big of enaning dst ty mavng er gyn slog he dt fer at every S090 kms.» Dart cian paper titer element wtp pet / Dest / Kerosene coeningtequeey in auty area, spe ier 2 15000 Ks. + ort cpp ol on paper fito lemon. lamont by js PU toa. + Dart ouch paper ter surtace by and + Dont wipe apr titer by eth, abrasive pape. etions ‘er emer eta te ae Ree box Manan inoniog tq at per spacteaion oer he maine Boks ot N coer se. bac-satacemtiy he vide ste the angle soniye air asenby.ress Asser cal to AHS 1+ Remeve 4s, HD x oo nar hand cov mira | + Plot oirar tad covercate eng wt he cam sack see ok ne mars on sprocket re praise vind at suloe and T mak a op postr, + Ensue the i on or alge th erkonce mak 1+ Sotho & Exhaust as decane separ, Inne = 015 am Stat 008 mw Note: Set tapet clearance in engine col condton enCClutch Lever Free Play Adjustment PS 0S TANG ATES tte yes a per commento peste fo get Bt Wfe He & niga, + ek ye sess sv weak [sr en 25 FSH | ear wih Sa 240 Kg! ow 80 FS Pear - wit Pen 225 Kao (20 PSI) ‘ce the oust come at oer yoko en (Cheek atte dcr cane ctr ord aly sat nthe agus, Turn te agus ile prone aunt fee py an be cane Tiger te ck ut agin he ade. to cies Fo ply auton wi he juste ate hare bar ng se fo ater st (nae of he cs sale see on shih eve. Loose the 2 lok rw (mn) on sth ole backe a easing Inc aster prodee oy th elach ener Teen ton fuls oF chich cable Lge ty Het ane ak 3x an Wa renuted ee pay = a Clutch Lover Free Play: 2 ~ 3 mm + Turn te asta ul por arate te ay cen Be oa Tigre ack mt agi ater. +f to ater fe lay cannot be aust uth toe aster a tar and, use to asta ato loner ans ee soto ot ose M2 eck mss oF clr ela raat en & at sojsar onioee ooo ete 4+ Tinton bot eek nue on brake By hale ere wt ane cima ens ne reas te lay Accelerator Grip Free Play : 2 - 8 mmanne TEs a Oren, an whe the cha Is gaat & Peat roo} bene te ste 41 o dive cha co ah rt loee, at ain te sd ri + Chest sue etn Sukres at ever 1000, Dike Chain Stclnass + Sandrd: 23 — 20mm «Sei + Loowen te eer ane mt (2). 1 Aust LRH chin asst equal 2 permanganate,Aas + Eneue ce ch laos Is sede Frit. + Tignan te ar ae to speed gue on ceat Sage cleen | Dose! + alts ipo | | [ob ie | Ses = anu ff aa Cmoeoet | ov | | sine | cee | 1 brea i 3SeR, se-ssemblyofeiv chin slay 4g 0 ink tok "ing mor |UIE "0" Ring Drive Chain Lubrication ce be bie pin * Nowa st stu be wiped wean ung a int te ca, Holl he Chan Lube Spay Can (OKS Seay) veel unr ‘ormaly It fe nase of ses lath canis hen ane exon 1 pie prose wh te can. Hold he can at the back of he far erorkat nin wih ean ep he rose of erersin tte at aot 5-10 ce aa Rott the wes in vee deeson & spay the Ube on te Ite chan so iat reat moet seed ot ole & buses sis oe oa, + Sora te hbo ov ws eng of cain by rng Re whee 1 Aor comping shin. sole he wheal 8 = 4 umes eo mat frescoes + Wipe ox ey cess Morea ie hepa dow or sprayed on ee, Nitrox Mono Rear Shock Absorber Acjusting Spring Tension + SA sung lenin can be aise wih he nap of 9 sterpad 1o sat nna eguteme 38 po cad & road tendons ‘Tum ire sus: cam on stck sisoer to requis posto. jst com to Moher fet sosten wereses Te Shh. orm (el Pat No 57 Cet + Sloot Aisa age ee Song coon & eho sy 5 OF 98 en aie as ER [i mais [7 ore ne aTs[e[e[ele] eo | Sebel| Tote vate Wa owe+ Remove rene ba + Rogore a er eain be: y 2 ee leash pevetorvenr cesen+ ign fe yf carburetor ntber ose oh ine mend & hols ‘ha carer verily 36 om, + ath oe a har coseatng se Wath carga aie pipe & ph the ar ee assy dowruard eng wih exe + gn ar fit comecing tbe win career make sie by wig + Tapten te co + Fithe beaver be, Oto ho, coat ei, ing sew cable Titan me a assy to° ENGINE FROM FRAME rege () tin! fe Rate. et ate cal ee 1S cern, so song wit enue 1 ra engine + Ramee te cate dain bat + Open the radar cp and can I SertiaGec Phere wo bag relat gun reusn cejaorven comes EEE+ Fomeve LH ae 8 FH ide seus ‘esently cf eae + Bam totam. (10 oe bt + Ramo ator cok 8 ME tage bo + emave he rate unin it nos Sage ‘+ Ramos raster hse caya 0 org wi baka. (2 rs MA ot ; i i a DEALER Devtoeuen ceePE emo sar & mala wg hess cues om “eo neta wen cxonetan. + Ramee saree mtr carson + Fem he eating cinneton, + Remove cat tl cos ns. 6 bl— Dismanting = Cover Cider Head + Bote (rom A) ‘Sui Tip: Ays aso opin baad cour bas nis ces pte * ying ows ovr th gas (ues beading Hp) (heck TOE Position (+ Align er mark wet Craease it heck cam space mats tom AH se (chain Tensioner cam Ssrcchet sig Sp Socks ect Marg (ren RP) + Sain at 1p + Teas soft copayPenove + Seok ug Rene + Gn ore + Soovesprk gh “Ui 7p sn aoe etre paling {at Coe seta arin by san cath ‘Ether pouty ot [——enuTion — —_| Cylinder Hed Sots Fenove 12 Oyindar head ot bo (A) 8 mm AF) x 120, 1 Cyr nea bg bots () (12 en AF) Mad a 18? 1+ Tao ut eterna asset complete Sua 1p: Aleays loser smtlr bots of yindr hea Sst & ten lose oer ate ear patre fa ons head aa Crs end Cant Chg Spec STOO 8 rete oe al a0 Si, ZL +2 kar a + Racer ams 6) > + ile ¢ + Gam shat b () N Bec remeron ens myer comesing Yah Spring Compressor - fetter -S7 10108, Panos + Cals i + Resanes vane Spgs (6) ave Seas) + Vato ping Sous CE) ahaa 42 inte Yass) 5 Gasket yi: Hens Ganga + 2oowe Cynder ose Using Piston la nt Put Ns: 3701008 ‘Shap sng (Ci) Pee ga 51 T= cover amease a7 5p than in oe eh me ssmaing ‘ten cep so na Renee + Gash ener tak (8) + 2.00n85 8) 4 p= PULSAR ato TRAN WeO@rabex, es cLUTeH SDE oismanTuNG Fr Remove \ 12 tang bt ben 9) HS 18 + tease vesting Rens Ct or beng enon fens Tn TESSk Tp + beck oe tol tonBy eng Cizch Damanteg Soecd | Toa Puss Renan sa bots (A (Sr AF] gsForeual ol Prine Gesr 2 Sprott cant, + GEE pray aie win wend at oy + Spacer canta Sear Shit Macro Fenave ve hangs ena ope dn Rot {mer A tear ager * insite gar shit eve * Waster (ana * Oram soper sig Pencee Alon 9 A Gate na once + Spicei wenicanion system DISMANTLING co. PUMP ee Crete (8 + i pany dio gear Rene 3 Henge tas (0) (Ere A) Me xo + Ot pnp wasy 0 + 2 Dime (6) ae) & ) tePence Pvt at Chain Guce sack See Cam) Tring Chae MAGNETO OHSMANTUNG Disarsing » Cover Magneto <6 bos (Omen AF) 6 X50 + ago Cae ‘ki Te In erases ptr tot Pater 87 00 55 Femowe + Het target (24 an 4) ava wash (8) tr (8) a. Fenave Sar counter gar + Shar coun esr 2 . zosen magiete coer tors ing Rotor Hoke HE O7Ot On >|Belcan ve & ven Ges Tr last oie ck Sy enn ool at Botevite washer nicer dive geet, ey non ‘en + Spal star Sei bares cio + Sue sy a neato Si em 2 ots () Bm AF) NE + eota mimate ue (6 + bok (hmm RFT tSst0 * ecie rames oe! (D, 2 bots (Em AF) Mt * neue inden Remove 2 bots (8 men AF 1S 18, 1 Tet frm AR) ) M5 x 6 Sopp a 1 Salr pine aenty 9 alen bats (nm AF) MS x08 35, ‘WATER PUUP REMOVAL, Fence bots (fin AF) Moco ike tap oe omg ‘amas rut 0 + State Water pap er (PED 24 2015 ems ees Cchawtxcase SPUTANG Benove SE og ot Gt) en AE) MB o + 10 Shon Bat (0) Maelo So (ew A 5 Disrarting -Crankase 8) vahg Cranks Spitng Speci Toa Reno + Bnav BH sie cates + Grmucase sake, + Rel ce 1) Crenkshat Removal Remove Cathal Crankshah Removal Benove 1 Sha Fork ht 8 it & Out Ishin 2 gras + Gaur Change Ot) {ache tt Gra Out * ashar dew 2 oar pat Shit Fre ~ nt 0) OnaPEEJ alee gear Shalt shou He Has Snes so & ensure th Hen ok net = “0 rings of sen lock, hal 8 natcas ning gas wtenever engi cpeting i cod ou bing suays aly sce txque to eghe congenents sh muh, magneto rit, ea ots et ch voys we erncage hoslr & Nest BH waphcasa aca blow Hig = a nikon balacer dive den ga. 7 cso of balocr get & oe gear shal be acy epost (10 try 0a Jer wl at ot damage : N ne Tan TES eae peLoruen conesL TOOLS - ENGINE “Cuma ig End eaing Exod Pans 87 1D257 For mari com si i nea (rank Stan remover Penne 537 101059 Forramcug err sta ase Spark Plog Spanner 3 ono Panne. a7 100268 opicaen Fue renoarg IMS { RHE & Cantal pig tom eda al ia engi eu eile Primary ear Holder + Balancer Drive Diver ger holesr Pate. = SMA 58 op Specal nol fer holong Balancer ive & er sare sie ting | Pang Wolaces tak mt tihtenngtemovieg tot 7 84 0 cat bok nit gen Son Barc ca get slancer Bearing Exeter Too! Pon a. 97 224076 Fo ecg lane a