Hassi R’mel Boosting Phase-III Project

INSPECTION AND TEST PLAN

DAIKI AXIS CO.,LTD SANITARY WATER TREATM
UNITS
Legend : A=Vendor Inspection, H = Hold Point, W = Witness Point, IW = Initial Witness, S = Surveillance, R = Record Review, “Yes” = Record Shall be Included in MDR or in (FD
Quality Verification and
Acceptance Specification
Step No. Reference Procedure
Inspection Activity Description and Criteria

1.0 FRP TANK

Purchase Order, Applicable Purchase Order, Applicable

1.1 APPROVAL DRAWING documents documents

Purchase Order, Applicable Purchase Order, Applicable

1.2 LAMINATION QUALITY documents documents

1.2 RECEIVING RAW MATERIAL INSPECTION

1.2.1 RESIN Purchase Order Purchase Order

1.2.2 GLASSMAT Purchase Order Purchase Order

1.2.3 CATALYS / HARDNER Purchase Order Purchase Order

Drawing, App Specifications,

V-215A-811- Drawing, App Specifications,
1.2.4 PIPING A-410 S-3000- V-215A-811-A-410
1360-002

Drawing, App Specifications, Drawing, App Specifications,

1.2.5 FITTING S-3000- S-3000-1360-
1360-101 101

1.2.6 UV PAINT MATERIAL Purchase Order Purchase Order

COMPLETE PRODUCTION SANITARY TREATMENT

1.3 TANK
1.3.1 DIMENSIONAL & VISUAL INSPECTION Fabrication Drawing Fabrication Drawing

Leak Test Procedure Leak Test Procedure

1.3.2 LEAK TEST V-215A-811-A-854 V-215A-811-A-854

Painting procedure Painting procedure

1.3.3 PAINTING OF TANKS V-215A-811-A-870 V-215A-811-A-870

FINAL INSPECTION AND RELEASE CERTIFICATE

1.3.4 PO, Approved drawing PO, Approved drawing
(Internal IRC)

2.0 SKID ASSEMBLY

Purchase Order, Applicable Purchase Order, Applicable

2.1 RAW MATERIAL CONFIRMATION AND MTC documents documents

Purchase Order, Applicable Purchase Order, Applicable

2.2 APPROVAL DRAWING documents documents

Purchase Order, Applicable Purchase Order, Applicable

documents S- documents S-
2.3 REVIEW AND APPROVAL WPS/PQR 3000-1520-201 V- 3000-1520-201 V-
215A-811-A-860 215A-811-A-860
Purchase Order, Applicable
Purchase Order, Applicable documents
documents
2.4 NDE PERSONNEL & PROCEDURE MT S-3000-1520-
S-3000-1520-201 201 V-215A-811-A-
V-215A-811-A-861 861
VISUAL AND DIMENSIONAL INSPECTION Fabrication Drawing Fabrication Drawing
2.5
(Final dimensional inspection)

Purchase Order, Applicable Purchase Order, Applicable

2.6 NDE FOR LIFTING LUG documents documents
3.0 PUMP AND MOTORS

Drawing, App data sheet

S-
V- Drawing, App data sheet
3.1 BLOWER 3000-135A-811 S-3000-135A-811
215A-811-A-011 V-
215A-811-A-012

Drawing, App data sheet

S-3000-
V-215A- Drawing, App data sheet
3,2 PUMPS AND MOTOR 135A-811
811-A-011 V-215A- S-3000-135A-811
811-A-012

Drawing, App data sheet

S-3000- Drawing, App data sheet
3.3 UV PACKAGE 135A-811 V- S-3000-135A-811
215A-811-A-0124

4.0 PIPING, VALVE, AND COMPONENT

Drawing, App data sheet Drawing, App data sheet

S- S-
3000-135A-811 3000-135A-811
4.1 PIPING S-3000-1360-002 S-3000-1360-002
V-215A-811-A-100 V-215A-811-A-100

WPS-PQR INCLUDING WELD WPS-PQR INCLUDING WELD

4.2 NDE FOR WELDING PIPING MAP V- MAP V-
215A-811-A-860 215A-811-A-860

Purchase Order, Applicable Purchase Order, Applicable

documents S- documents S-
4.2 NDE PERSONNEL & PROCEDURE PT 3000-1520-201 V- 3000-1520-201 V-
215A-811-A-861 215A-811-A-861

Drawing, App data sheet Drawing, App data sheet

S-3000- S-3000-
4.3 VALVE 135A-811 S-3000- 135A-811 S-3000-
1360-131 V-215A- 1360-131 V-215A-
811-A-100 811-A-100
 Drawing, App Material data Drawing, App Material data
sheet, S- sheet, S-
PRESSURE GAUGE, LEVEL TRANSMITTER, DO 3000-135A-811 V- 3000-135A-811 V-
4.4 METER 215A-811-A-100 215A-811-A-100
V-215A-811-A-610 V-215A-811-A-610
V-215A-811-A-611 V-215A-811-A-611

5.0 SHELTER, PLATFORM, AND LADDERS

Purchase Order, Applicable Purchase Order, Applicable

5.1 RAW MATERIAL CONFIRMATION AND MTC documents documents

Purchase Order, Applicable Purchase Order, Applicable

5.2 APPROVAL DRAWING documents documents

Purchase Order, Applicable Purchase Order, Applicable

documents S- documents S-
5.3 REVIEW AND APPROVAL WPS/PQR 3000-1520-201 V- 3000-1520-201 V-
215A-811-A-860 215A-811-A-860

Purchase Order, Applicable Purchase Order, Applicable

documents documents
5.4 NDE PERSONNEL & PROCEDURE S-3000-1520-201 S-3000-1520-201
V-215A-811-A-861 V-215A-811-A-861

VISUAL AND DIMENSIONAL INSPECTION WITH

5.5 Fabrication Drawing Fabrication Drawing
TRIAL ASSEMBLY

6.0 COMPONENT ACTIVITY

Purchase Order, Applicable Purchase Order, Applicable

6.1 PIPING HYDRO TEST documents V- documents
215A-811-A-854 V-215A-811-A-854

Purchase Order, Approved Purchase Order, Approved

Datasheet Datasheet V-
6.2 MECHANICAL RUNNING TEST OF PUMP V-215A-811-A-010 215A-811-A-010 V-
V-215A-811-A-013 215A-811-A-013

Purchase Order, Approved Purchase Order, Approved

Datasheet Datasheet V-
6.3 MECHANICAL RUNNING TEST OF BLOWER V-215A-811-A-011 215A-811-A-011 V-
V-215A-811-A-012 215A-811-A-012
7.0 E & I COMPONENT

Purchase Order, Applicable Purchase Order, Applicable

7.1 JUCNTION BOX (JB) Function test documents documents
V-215A-811-A-670 V-215A-811-A-670
Drawing, App data sheet Drawing, App data sheet
S- S-
3000-135A-811 3000-135A-811
7.2 INSPECTION FOR GALVANIZED MATERIAL S-3000-1360-002 S-3000-1360-002
V-215A-811-A-100 V-215A-811-A-100

Purchase Order, Approved Purchase Order, Approved

7.3 INSPECTION/TESTING THE UV UNIT Datasheet Datasheet
V-215A-811-A-014 V-215A-811-A-014

8 FINAL INSPECTION

CONFIRMATION OF COMPLETION FOR ALL Purchase Order, Applicable Purchase Order, Applicable
8.1 REQUIRED TEST AND INSPECTION documents documents

FINAL DIMENSIONAL AND VISUAL Purchase Order, Applicable Purchase Order, Applicable
8.2 INSPECTIONS documents documents

Purchase Order, Applicable Purchase Order, Applicable

8.3 CONFIRMATION OF ALL PUNCH CLOSING documents documents

CONFIRMATION OF COMPLETION OF MDR Purchase Order, Applicable Purchase Order, Applicable

8.4 PREPARATION documents documents

Purchase Order, Approved

Datasheet Purchase Order, Applicable
8.5 SPARE PART AND LOOSE ITEMS CHECK V-215A-811-A-714 documents
V-215A-811-A-792

Purchase Order, Applicable Purchase Order, Applicable

8.6 INSPECTION RELEASE (IRC ISSUANCE) documents documents

10 REQUIRED ACTION AFTER IRC ISSUANCE

CONFIRMATION OF PRESERVATION AND Purchase Order, Approved Purchase Order, Applicable

10.1 Datasheet
NOZZLE FLANGE CONDITION V-215A-811-A-872 documents

Purchase Order, Applicable Purchase Order, Applicable

10.2 CONTENTS AND QUANTITY CHECK documents documents
 Purchase Order, Approved
MARKING, PACKING AND SHIPPING Datasheet Purchase Order, Applicable
10.3 INSPECTION V-215A-811-A-794 documents
V-215A-811-A-799

Purchase Order, Applicable Purchase Order, Applicable

10.4 MDR SUBMISSION documents documents
 JGC PO Number : 0-7577-2-P-215A-811-A
g Phase-III Project
AND TEST PLAN Vendor Job No :

TARY WATER TREATMENT Inspection Level :

ITS Document No. : V-215A-811-A-851 Rev. 2

: Page 2 of 2
w, “Yes” = Record Shall be Included in MDR or in (FD) Final Dossier.
Inspection Party Requirements Record
Verifying Documentation Remarks
and Evidence Vendor JGC CPY MDR FD

P&ID and GA Drawing

V-215A-811-A-100
V-215A-811-A-120 V R R YES

Lamination procedure
V-215A-811-A-876 and V R R YES
Detailed drawing
V-215A-811-A-876

PO, Data sheet , MSDS R R R YES

PO, Data sheet , MSDS R R R YES

PO, Data sheet , MSDS R R R YES

Material certificate, R R R YES

Catalog

Material certificate, R R R YES

Catalog

PO, Data sheet , MSDS R R R YES

Inspection report
QR-DAI-1 V W R YES

Inspection report V H R YES

QR-DAI-2

Inspection report V W - YES

QR-DAI-3

Inspection Reports V R R YES

Material Inspection and

Traceability Inspection V- V R R
215A-811-A-852

P&ID and Skid Drawing

V-215A-
811-A-100 V- V R R
215A-811-A-130

WPS, PQR V- R R R
215A-811-A-860

NDE Procedure R R R
V-215A-811-A-861

Inspection report V W R YES

QR-DAI-4

Hook-Up Drawings V R R YES

V-215A-811-A-660
Performance test report,
Certificate of V R R YES
manufacturing.

Performance test report,

Certificate of V R R YES
manufacturing.

Performance test report,

Certificate of V R R YES
manufacturing.

MTC
Certificate of H R R YES
manufacturing.

WPS-PQR INCLUDING
WELD MAP V R R YES
V-215A-811-A-860

MTC
NDE Procedure R R R YES
V-215A-811-A-861

MTC
Certificate of H R R YES
manufacturing.
MTC
Material certificate, H R R YES
calibration certificate.

Material Inspection and

Traceability Inspection V- V R R
215A-811-A-852

P&ID and Skid Drawing

V-215A-811-A-100
V-215A-811-A-130 H R R

WPS, PQR V- H R R
215A-811-A-860

NDE Procedure H R R
V-215A-811-A-861

Inspection report
QR-DAI-5 V R R YES

Hydrotest Report V W R YES

Performance test report,

Certificate of V W R YES
manufacturing.

Performance test report,

Certificate of V W R YES
manufacturing.
Control Narrative V H R YES
V-215A-811-A-602

MTC
Certificate of V R R YES
manufacturing.

UV Package Data Sheet

Test Report V W R YES

Confirmation of
completion for all
required test and V R R
inspection check list

Final dimension and visual

inspection check list V W R YES

Confirmation of all punch

closing list V W R

Confirmation of
completion of MDR V H R
preparation.

Spare part and loose item

check list V W R

Inspection release ( IRC

ISSUANCE) check list V H R YES

Confirmation of
preservation and nozzle V W R YES
flange condition check list.

Contents and quality

check list. V W R
Marking,Packing,Shipping
inspection report V W R YES

MDR Document Approval V R R