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IJMRS’s International Journal of Engineering Sciences, Vol. 01, Issue 01, Month 2012, ISSN: 2277-9698

Practices::
Drivers and Barriers of Green Manufacturing Practices
A Survey of Indian Industries
Ajay Singh1, Bhim Singh2 and Ashwani K. Dhingra3
1
Lecturer, Department of Mechanical Engineering, S.D. Institute of Technology & Management, Kurukshetra University
Kurukshetra, Israna (Panipat), PIN-132107, Haryana, India
mechanical_engineer1988@yahoo.co.in
2
Professor, Department of Mechanical Engineering, School of Engineering & Technology, Galgotias University, Greater Noida,
PIN-201308, Uttar Pradesh, India
bhimsingh_ncce@rediffmail.com
3
Assistant Professor, Department of Mechanical Engineering, University Institute of Engineering & Technology, Maharshi
Dayanand University, Rohtak-124001, Haryana, India
ashwani_dhingra1979@rediff.com

Abstract problems. To avoid these problems Green


Through this study an effort has been made to identify various manufacturing (GM) comes out as life saving practice
factors that act as “Drivers” and “Barriers” of green that need to be adopted at various processing levels in
manufacturing practices from the extant literature. With the various manufacturing firms. Green manufacturing is a
help of Identified drivers and barriers a structured combined set of harmless manufacturing processes that
questionnaire is prepared and a pilot study is performed to collectively help to minimizes waste and pollution, to
check the reliability and validity of the questionnaire.
Questionnaire is mailed to about 55 Indian industries and after
provide pollution free environment to consumers,
rigorous follow up 30 valid responses are received on a five employees and other members of the community. In
point Likert’s scale. To assess the penetration of identified Green Manufacturing, environmental impact of
drivers and barriers of green manufacturing practices in Indian manufacturing processes is considered at all stages of
Industries descriptive statistics is calculated. The relation production. The manufacturers avoid the use of all
between drivers and barriers of green practices with green materials & manufacturing processes which are harmful
performance parameters is obtained with the help of to the ecosystem, at the various stages of production
correlation analysis and it is found that all the identified system. Various stages may include design, machining,
drivers are positively correlated with green performance surface finishing, storage, disposal of wastes etc. GM
parameters but all the barriers are negatively correlated with
green performance parameters. Finally the results of this study
addresses a number of manufacturing practices
are discussed with the practitioners working in the Indian including recycling, waste management, green
industries and after discussion, it is concluded that the results purchasing & marketing, using a cleaner & renewable
of study represent the true scenarios of green practices in source of energy, end-of-life management of products,
Indian industries. green logistics & GSCM etc. Adopting these green
Keywords: Corporate Social Responsibility (CSR), practices under the strategy of green manufacturing for
Environmental Management (EM), Environmental Health and the production of various goods is very beneficial in
Safety (EHS), Green Manufacturing (GM), Green Supply alleviation of the problem of environmental pollution.
Chain Management (GSCM). “Green manufacturing is not an option but a necessity
for our well-being and survival in today’s competitive
environment” [6].
1. Introduction Emphasis is given on extracting out the inside reality of
the firm by asking them some basic questions through
In today’s fast growing field of industrial sectors
the medium of a structured survey questionnaire. Some
peoples are only concerned about the growth and profit
of these are stated in the following:-
of the firm, whether these things are coming at any cost
• What drives your organization to adopt various green
of impacting the environment in a hazardous manner.
practices?
Only a very few mega public sector units are concerned
about the hazardous impact of the waste products on • What are the barriers that your organization faces
environment. Various industrial firms are considered to during adoption various green practices?
be the eminent source of most of these environmental • What is level of awareness of your firm, customers,
suppliers & shareholders about the existence of
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various environmental standards and codes and environment, consumers, employees, communities,
various green practices? stakeholders and all other members of the public sphere.
• What are the final outcomes and benefits of adopting
various green practices for green manufacturing?
2. Literature Outcomes
1.1 GM Strategies
Factors that act as “Drivers” and “Barriers” of green
The main strategies for GM are to develop and manufacturing practices are identified from the extant
implement solutions for citizens, corporations, non- literature, which are generally faced during
profit organizations, and disadvantaged populations that implementation of green practices in Indian industries.
achieve positive outcomes for the environment and the
communities in which they live. Some of them are 2.1 Historical Background
discussed below:-
• Create products and systems those use fewer amounts The role of “Green Purchasing” in reducing and
of material and energy. eliminating waste was discussed by H. Min and W. Galle
• Substitute input materials that are non-toxic & [1]. Also effects of “green” purchasing on packaging
renewable. decisions are explored. Discussion is made on various
obstacles in implementation of green purchasing.
• Reduce unwanted outputs.
Murray[4] adopted the research methodology which
• Convert outputs to inputs with recycling and all its
was the case study type in which the author discussed
variants (zero waste).
green purchasing strategy, resource saving strategy,
• Changed structures of ownership and production.
waste removal and its management by taking the case of
• Green Transportation and logistics. paper utilization in office work. Pun et al. [7] advised the
• Green purchasing & marketing. adoption & implementation of Environmental
Management System (EMS) and the various effects and
1.2 Major Opportunities to GM factors that may affect EMS planning. Environmentally
Responsible Manufacturing (ERM) is also an advanced
Green Manufacturing offers many useful opportunities
technique for controlling the industrial pollution [8]. M.
for its successful implementation including all future
Baxter [9] firstly explained the barriers and then the
energy, transport, medical, life style, lodging, defense
successful ways to pass through these hurdles have been
and water supply systems based on increasingly precise
proposed, to successfully implement EMS. The
elements and components. Green Manufacturing plays a
renovated concept which later on proved as a most
vital role in preserving our natural resources for future
existing driver of GM practices is Environmental,
generations. Some of them are illustrated as following:-
Health and Safety (EHS) of the working employees in a
• Manufacturing for an energy and environmentally particular firm [10]. One more important concept of
aware consumer (autos, consumer products, buildings, SCM was presented by Paquette [12].
etc.) In the same sense the concept of “GREEN” in the pre-
• Manufacturing alternate energy supply systems. existing field of supply chain management is evaluated
• Designing the Machine tools using less energy, and described by Zhu et al [13], which resulted later on
materials, and space. in to GSCM that includes various Drivers, Green
• Efficient factory operation. practices and Performance parameters among various
• Comply with government regulations. manufacturing organizations. Further work in this field
of greening the manufacturing practices enhanced its
1.3 Corporate Social Responsibility (CSR) growth in to chemicals, mining and resource, oil, gas
and petroleum, transport and tourism, construction, food
Corporate social responsibility (CSR) is the idea which and household sectors for their research to find
imparts information that corporations should be “fine environmental sensitiveness [19]. Simpson et al. [21] had
corporate citizens" and also take responsibility for their introduced successfully C.S.R and also sound effect of
environmental and social issues. There are some moral green manufacturing practices on sustainable ecological
duties and responsibilities that a firm should fulfill in development. The advantages of reverse logistics were
return of harming the environment day by day by their highlighted by Chunguang et al. [25]. Gonza´lez et al. [26]
hazardous production system. CSR is a form of has given relationship between EMS and EM practice
corporate self-regulation of various corporate actions adoption. The author emphasized on the ISO 14001 and
into a business model with having a goal to clinch the EMAS certifications and these are considered as
responsibility for the company's actions and encourage a systemic requirements oriented toward altering business
positive impact through its activities on the processes and procedures. Existing literature in the field

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of business and management has largely ignored GM materials meet environmental objectives set by the
practices within small and medium-sized enterprises purchasing firm, such as reducing the sources of
(SME’s). But the process of GM adoption in SME’s is wastages, promoting recycling, reuse, resource
explored and investigated and founded that SME’s can reduction, and substitution of materials.
make themselves greener by making strategic and As far as the drivers are concerned organizational
organizational changes [32]. Gonza´lez et al. [26] factors play a key role in the adoption of environmental
suggested a term CSR reported over the past two innovations, referred to as environmentally conscious
decades in the electronics industry. Authors have manufacturing (ECM) practices. These organizational
provided CSR standards and codes which are applicable factors are regulatory pressure, public concerns, market
in a firm and these are ISO 14001, SA8000, AA1000, competition, organizational resources and
GRI Reporting Guideline and Global Compact. organizational monitoring systems [2], [3], [22], [23],
[24], [26], [27]. There should be a strategic alliance
Fig. 1 EMS Model between manufacturer and an eco-non-profit
organization in the collection process under a closed-
loop supply chain that benefits the manufacturer by
reducing its collection costs [14].
Walker [30] explored the various factors that drive
organizations to implement green supply chain
management practices. Results are divided into two
main categories of internal and external drivers of
green supply chain management practices, including
organizational factors, regulation, customers,
competitors and society. It is also found that
organizations seem to be more influenced by external
rather than internal drivers.
Further some more dominating driving factors such as
customer’s & supplier’s demands and pressure,
economic benefits, lack of natural resources, ethical&
social responsibility, environmental concerns &
auditing are proposed [3], [4], [12], [19], [23], [33].
Reference [16] suggested three categories, such as
motivator type, actions and strategies & potentially
Greening of the supply chain provides a significant affecting the level of environmental soundness are three
opportunity to improve overall environmental categories which contribute to an organisation to pursue
performance and also opportunity to reduce costs [23]. a certain level of environmental soundness within the
Dornfeld [33] defined the sustainable manufacturing as business. Cai et al., [24] summarized three types of
the creation of manufacturing products that uses pressures or drivers in adoption of the GSC strategy
materials and processes that minimize negative among firms. These are mimetic, coercive and
environmental impacts. Kannan et al. [34] proposed a normative types of pressures.
reverse logistic approach in which there is a provision Also firms are founded to be more worried about
of taking back the used products, either under warranty Environmental Safety, Employee’s Health and Safety,
or at the end of use. Green Image & Global Improvement in sales [4], [7],
[8], [10], [13], [15], [20], [30], [35].
2.2 Extracted Drivers from the Literature Some more factors that came in to existence are the
Cost reduction benefits, Inter-competitiveness, Green
From the identified set of “Drivers” the most common Purchasing strategy and Improved quality level of
factor that acts as a driver is found government product [4], [11], [14], [21], [26].
legislation under some special environmental standards Central as well as State government are found more
& codes, that are decided by the government itself [1], active towards GM. For the fulfilment of the same they
[9], [13], [14], [21], [28], [30], [33], [34]. are providing economic compensation to the firms
In the same manner green purchasing strategies which which help a lot to motivate the firms towards adoption
are directly related to level of customer awareness of green practices. Commitment of the national
towards purchasing of environmental friendly products authorities & NGO’s pressure are two such factors that
are emphasized [1]. Green purchasing is an important create pressure and awareness to the firms about green
environmental conscious technique for implementation manufacturing [15], [25], [27].
of GM that tries to ensure that purchased products or

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2.3 Extracted Barriers from the Literature


The next types of factors that are extracted from the Before the adoption of new green practice, the primary
literature are of barrier types, which hinder the path of step is the development of new analytical tools, models
various GM practices and are faced by various & metrics to propagate and evaluate the practice in
processing teams. However most of them are being various running phases. Somehow these all formulations
overtaken with the help of excellent supervision, but proved as a tedious job for the engineers and whole
some are remain as un-crossable barriers in the noble management, in turn of which the interest of staff has
path of GM. The very frequently originated barriers been lost, again resulting to the non-adoption of new
faced by supervisors of various green practices are lack green practice [5], [12], [33].
of necessary tools, management skills & commitment, Kumar & Malegeant [14] showed that recycling being so
lack of customer awareness and lack of awareness in wide existing green practice need not to be 100%
firm itself. Further some more related factors to this successful green practice, because of the following
group are lack of research & empirical studies in the negative features:-
firms, which should have be done periodically in R&D 1) Uncertainty in material recovery during
departments [3], [4], [9], [12], [13], [28], [35]. recycling,
Revelle [5] described that increment in overall cost, risk 2) Routing uncertainty,
in adopting new green production measures & various 3) Difficulty in recycling for perishable products.
hidden costs are some more hindering factors that affect Walker [30] also explored the various factors that hinder
the firm’s performance in a reverse manner by organizations to implement green supply chain
increasing the total cost of a product. Reference [9] management practices. Author have identified the main
explained firstly barriers and then proposed the categories of internal and external barriers, where
successful ways to pass through these hurdles to internal barriers include cost and lack of legitimacy and
implement EMS successfully. The problems in supply external barriers include regulation, poor supplier
chain, poor supplier commitment & lack of co- commitment and industry specific barriers. Reference
ordination in various departments proved themselves as [32] founded a problem that small and medium-sized
some internal barriers against GM. In the same manner enterprises (SMEs) are already handicapped by lack of
displaced efforts & loose government legislation also information and resources to invest in green
acts as barriers for GM [5], [12], [13], [15], [16], [20], management. One more factor that came in to
[27], [30], [31]. framework is requirement of special training programs
Somehow inabilities of the firms in the area of change & courses for the successful implementation of various
in manufacturing & management systems, inappropriate green practices. But overall in the sight of financial
environmental treatment measures and non-uniform managers all of these programs side by side increases
rules of obeying environmental standards & codes all overall product cost which is unfavorable for both
collectively lead to impart complication in adoption of customer and producer itself.
various GM practices [7], [8], [9], [10], [15], [27], [28], The following Table provides further information about
[32]. the various drivers that are responsible for the adoption
of various GM practices:-

Main Drivers For GM Practices Contributors Remarks

Legal requirements of Government, Social [2], [3], [9], Requirement of Government legislation for
responsibility, public Pressure, Green image, Global [13], [14], green manufacturing (GM) is founded as
marketing. [22], [23], widest most existing factor in various firms.
[24], [27],
[34]

Economic benefits or cost reduction benefits, [1], [4], [11], Green practices contribute to achieve
Competitiveness, Green purchasing strategy, Improved [15], [16], Economic benefits that leading firms to
quality level. [18], [20], adopt various GM practices.
[21], [26]

Customer awareness, pressure & support, Supplier’s [7], [10], [16], Customers, Suppliers & Investors are found
Pressure & willingness, Investors & Shareholder [17], [18], to be more aware about eco-friendly
Pressure, Demand for eco-friendly products. [21], [27], products, which lead collectively towards
[35] GM.

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Environmental concerns of firm, Employee’s [1], [4], [6], Firms are found to be keen towards self
Motivation, health & Safety, Ecological benefits, [8], [11], [14], responsibility for the sustainable
Higher amount of waste generation, Waste disposal [18], [19], development.
problem. [20], [31]

Economic compensation by Government, Commitment [15], [25], Central as well as state government are found
of the national authorities, NGO Pressure. [27] more active towards GM by hardening their
environmental laws.
Scarcity of Resources, Rapid industrialization, Rising [4], [6], [12], Limited availability of natural resources
energy prices, Desire of continuous improvement, [15], [19], forces firms for contributing to Green
Limited space available for disposal. [33] manufacturing.

Corporate strategies to maintain market leadership, [24], [33] Individual strategies of firms to improve
Interest of firm in overall Efficiency. their overall efficiency contributing to Green
manufacturing a lot.

Organizational capabilities & awareness, Co-operative [8], [17], [21], Individual ability and supporting
organizational structure, availability of adequate [29] infrastructure of firms also contribute a lot
human resources, Compatible supply chain structure, towards sustainable development of firm.
Efficient leadership of senior management, Good
Customer-supplier relationship.

Availability & use of recycled materials in [15], [17], Allow ability of consumption of re-cycled
manufacturing, Improved technology of converting [21] materials in manufacturing system give
waste in to new product, Satisfactory technological direction to green manufacturing.
alternatives.

The following Table 2 will give the required information about some obstacles ‘or’ barriers:-

Table 2: Segregated list of barriers along with their reference and remarks
Main Barriers During Adoption Of Contributors Remarks
Various Gm Practices
Lack of necessary tools, management [3], [4], [9], [12], Firms are founded, lacking in many basic requirements
skills & commitment, customer awareness, [13], [15], [27], for the successful implementation of various GM
financial support, research & empirical [28], [35] practices.
studies, awareness in Companies itself,
less environmental pressures from
stakeholders.

Poor supplier commitment, problems in [1], [4], [12], [13], Intra co-ordination between departments and relation
supply chain, Inadequate coordination, [15], [16], [20], with suppliers need to be more active & stable, with
Displaced efforts, Loose Government [27], [30] the corresponding increment in awareness.
Legislation, Manufacturer’s unawareness.

Increment In overall Cost, Purchasing of [1], [5], [9], [12], Here some de-motivating reasons are given which also
costly Environmental friendly materials, [20], [22], [23], acts as barriers for GM implementation.
Inappropriate incentives, Risk in adopting [27], [30], [32]
new green production measures, Hidden
costs.
Incompatibility with different mgt. & [3], [5], [7], [8], Non-flexible nature of manufacturing system &
manuf. systems, incompatible [9], [10], [15], organization structure hinders any change required for
organizational str., Inability to adopt [27], [32] adoption of GM practices.
adequate environmental treatment
measures, Non-uniform rules, Resistance
to change.

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Need of development of new analytical [5], [12], [27], [33] These factors showing the unwillingness of the firm
tools, models & metrics, chemical analysis towards GM.
of exhaust.
Uncertainty in material recovery during [14] Very popular GM practice named recycling need not to
recycling, routing uncertainty, difficulty in be every time 100% successful.
recycling for perishable products.

Requirement of training for [8], [32] These factors unwillingly increases the labor cost of
implementation of environmental sensitive the firm; hence act as barriers.
processes, re-management of Human
resource.
3.1 Computational Technique for Pearson
3. Results and Discussions Correlation Coefficient (r):-

With the help of these above Identified drivers and For X and Y the two variables that need to be
barriers a structured questionnaire is prepared and a correlated.
pilot study is performed to check the reliability and X = Mean of all responses of X variable.
validity of the questionnaire. Questionnaire is mailed to Y = Mean of all responses of Y variable.
about 55 Indian industries and after rigorous follow up The r-value can be calculated by following formula
30 valid responses are received on a five point Likert
scale.
To assess the penetration of identified drivers and
barriers of green manufacturing practices in Indian
Industries descriptive statistics is calculated. The
relation between drivers and barriers of green practices
with green performance parameters is obtained with the
Where,
help of correlation analysis in SPSS.
This correlation tool is used to measure the strength of
N = Sample Size
association between drivers & performance parameters
and between barriers & performance parameters (i.e., by
finding the sign and absolute value of Pearson
Correlation Coefficient). The Pearson correlation
coefficient (r) value for short is a measure of the degree
of linear relationship between two variables. The sign
of the correlation coefficient (+, -) defines the direction
of the relationship, either positive or negative.
A positive correlation coefficient means that as the Where,
value of one variable increases, the value of the other
variable increases; as one decreases the other decreases. SX = Sample standard deviation of X variable.
While the negative sign indicates that if the value of one SY = Sample standard deviation of Y variable
variable increases the other variable will decrease.

Table 3: Descriptive statistics of drivers


Mean Standard Sample
Driver value Deviation size (N)
J Employee’s Motivation, health & Safety 4.1667 0.94989 30
N Global climatic pressure & Ecological benefits 3.8667 1.04166 30
B Environmental concerns & legislature 3.5667 0.89763 30
D Green image, Global marketing & Competitiveness 3.5333 1.07425 30
C Social & Environmental responsibility 3.4667 1.07425 30
L Organizational capabilities & awareness 3.4000 1.03724 30
A Government rules & legislation 3.3667 1.06620 30

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K Scarcity of Resources, Higher waste generation & Waste


3.3333 0.95893 30
disposal problem
G Customer’s awareness, pressure & support 3.3000 0.98786 30
M Demand for environmentally friendly products 3.1333 1.19578 30
F Economic benefits or cost reduction benefits 2.9333 0.94443 30
E Society or public pressure 2.7000 1.08755 30
H Supplier’s Pressure & willingness 2.6000 1.19193 30
I Investor’s & Shareholder Pressure 2.1000 1.09387 30

Fig. 2 Bar Diagram showing comparison of means of responses of Different drivers from survey questionnaire

pressurized from the globally oriented environmental


3.2 Descriptive Statistics of Drivers issues handling bodies and NGO’s and they want to
impose themselves with a good global image which in
The following derived Table 3 & Fig. 2 are showing turn helps them financially by improving their market
factor wise mean values and standard deviations of globally. Some firms are also concerned of the social &
survey responses on a five point Likert scale, of all environmental responsibility against the environment
presented drivers to GM practices to 30 different Indian for ecological benefits. Again the intense pressure from
manufacturing industries. state and central governments under many rules and
After the evaluation of Table 3 and Fig. 2 it can be easily legislature motivates Indian firms to adopt the green
notified that in most of firms Employee’s motivation, practices willingly or unwillingly.
health & safety (J), Environmental concerns & In the same manner it is also proved that Investor’s &
legislature (B), Green image, Global marketing & shareholder pressure (I), Supplier’s pressure &
competitiveness (D), Global climatic pressure & willingness (H), Society ‘or’ public pressure (E),
ecological benefits (N), Social & environmental Economic benefits ‘or’ Cost reduction benefits (F),
responsibility (C) and Government rules & legislation Demand for environmentally friendly products (M) and
(A) are the most commonly existing driving factors Scarcity of resources, higher waste generation & waste
which led firms to adopt various green practices, with disposal problem (K) are some driving factors that
having mean value ranging from 3.3667 to 4.1667 when founded with a very low level of acceptability with a
responses are taken on a five point Likert’s scale. The mean value range from 2.1 to 3.333. The data reveals
present survey results made us confirmed that firms are that various investors, shareholders & supplier’s of a
adopting green practices because they are highly firm are not fully aware of their rights of alteration in
worried about their employees, they are continuously manufacturing system of the firm to make it clean,
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efficient and profit oriented. Our society again lacking beneficial outcomes in a firm after adoption of green
in awareness level towards eco-friendly products and practices, then renovated Working conditions for the
hazardous impact of manufacturing processes on whole ease of their employees are founded to be established in
ecological system. The customers are not demanding the most of the firms, up to an excellent level with mean
environmentally friendly products from the firms and value equal to 4.3667 (Table 4 & Fig. 3). Along with
also they hesitate to buy the same because of some extra that Controlled level of pollution, saving of natural
load on their pocket. Hence the golden and fruitful resources, Improved Health and safety of employees &
outcomes of using such products are avoided. improved global Image are some existing benefits
founded in the surveyed set of firms with mean value of
3.3 Descriptive Statistics of Performance 4.300, 4.033, 4.300 & 3.800 respectively. But on the
Parameters other side the minor effects on the increment in share
price, profitability & quality of product are seen. This
In the same manner if the analysis is made on the can be recognized from the following Table 4 & Fig. 3.
existence level of different performance parameters and

Table 4: Descriptive Statistics of Performance Parameters


Performance Parameter Sample size
Mean value Standard Deviation
(N)
T Better Working conditions 4.3667 0.88992 30
U Improved Health and safety of Employees 4.3000 0.91539 30
O Pollution control 4.3000 0.83666 30
P Saving of natural resources 4.0333 0.88992 30
V Improved Global Image 3.8000 0.96132 30
S Improved Product quality 3.6000 0.93218 30
Q Increased Profitability 3.3000 1.08755 30
R Rise in market share price 3.1000 1.12495 30

Fig. 3 Bar Diagram showing comparison of means of responses of different performance parameters from survey questionnaire

3.4 Correlation Results of Drivers with generated by the help of SPSS statistical tool to evaluate
Performance Parameters the actual relation of drivers with the final outcomes and
performance parameters in a firm. The relation between
With the help of survey responses, the correlated results drivers and performance parameters normally appeared
of various drivers with performance parameters are as positively correlated. The same can be interpreted
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from the following correlations results of drivers & premises. After that one more driving factor ‘M’ is also
performance parameters indicating positive Pearson found strongly correlated with the performance
Correlation Co-efficient (r) in most of columns, in the parameter ‘S’ with having the r-value of +0.730, which
following Table 5. After a close look it can be seen that shows that environmentally friendly products leads to
the driving factor ‘J’ is found strongly correlated improved quality level. The next driving factor ‘B’
positively with performance parameter named ‘T’, when correlated with ‘P’, the r-value of +0.623 is
having the r-value of +0.782, which is very close to its obtained, which shows that if the firms are directed
highest possible value of + 1.000. This correlation result towards environmental concerns then automatically
proves that if the firms are worried about the health & saving of natural resources can be achieved. The
safety of the employees, then in turn they are gaining correlated result of drivers & performance parameters
better and improved working conditions in their are shown in the following Table 5:

Table 5: Correlations results of Drivers & Performance parameters indicating Pearson Correlation Co-efficient (r) value
A B C D E F G H I J K L M N O P Q R S T U V
A Pearson *
.532 .29
Correlati 1 * .395* .158 .196 -.043 -.152 .115 .346 -.056 .393* .123 .356 .375* .495** .199 .572** .361 .544** .413* .209
7
on
Sig. (2- .11
.002 .031 .406 .298 .823 .423 .544 .061 .768 .032 .519 .053 .041 .005 .291 .001 .050 .002 .023 .269
tailed) 1
B Pearson
.532* .64 .532* .600* .526*
Correlati * 1 .713** .110 .249 -.121 .058 .256 * .254 * .281 * .500** .623** .385* .420* .321 .422* .457* .535**
6**
on
Sig. (2- .00
.002 .000 .565 .184 .526 .761 .171 .002 .176 .000 .133 .003 .005 .000 .036 .021 .083 .020 .011 .002
tailed) 0
C Pearson
.646* .662* .487*
Correlati .297 * 1 .763** .153 .304 .026 .285 .370* .462* .279 * * .427* .453* .344 .496** .360 .468** .248 .203 .461*
on
Sig. (2-
.111 .000 .000 .418 .103 .892 .126 .044 .010 .135 .000 .006 .019 .012 .063 .005 .051 .009 .187 .281 .010
tailed)
D Pearson
.713* .76 .699*
Correlati .395* * 1 .053 .172 -.026 .092 .158 .451* .257 .399* .405* .391* .269 .360 .439* .393* .293 .393* .474**
3** *
on
Sig. (2- .00
.031 .000 .780 .363 .892 .630 .403 .012 .171 .000 .029 .027 .032 .150 .051 .015 .032 .116 .032 .008
tailed) 0
E Pearson
.15 .618* .568* .596* .519*
Correlati .158 .110 .053 1 * * * * -.117 .298 .171 .323 .024 -.011 .011 .224 .251 .354 -.239 -.149 .040
3
on
Sig. (2- .41
.406 .565 .780 .000 .001 .001 .003 .539 .110 .366 .081 .898 .952 .955 .233 .181 .055 .204 .432 .835
tailed) 8
F Pearson
.30 .618* .466* .619* .641* .520*
Correlati .196 .249 .172 * 1 * * * .167 * .310 .222 -.009 .113 .249 .423* .266 .321 .030 .104 .175
4
on
Sig. (2- .10
.298 .184 .363 .000 .009 .000 .000 .379 .003 .096 .239 .961 .551 .185 .020 .155 .084 .875 .586 .356
tailed) 3
G Pearson
.02 .568* .466* .750*
Correlati -.043 -.121 -.026 * * 1 * .386* -.165 .364* .215 .374* .007 .138 .106 .202 .189 .285 -.051 .126 .211
6
on
Sig. (2- .89
.823 .526 .892 .001 .009 .000 .035 .383 .048 .253 .042 .972 .468 .578 .284 .316 .127 .789 .508 .264
tailed) 2
H Pearson
.28 .596* .619* .750* .746*
Correlati -.152 .058 .092 * * * 1 * -.122 .453* .357 .450* -.017 .090 .078 .362* .185 .379* -.182 -.013 .289
5
on
Sig. (2- .12
.423 .761 .630 .001 .000 .000 .000 .521 .012 .053 .013 .930 .637 .682 .049 .327 .039 .336 .947 .122
tailed) 6
I Pearson
.37 .519* .641* .746*
Correlati .115 .256 * .158 * * .386* * 1 .116 .460* .389* .306 -.018 .079 .244 .351 .412* .379* .032 .038 .216
0
on

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Sig. (2- .04


.544 .171 .403 .003 .000 .035 .000 .541 .010 .034 .100 .924 .678 .193 .057 .024 .039 .867 .842 .251
tailed) 4
J Pearson
.532* .46
Correlati .346 * .451* -.117 .167 -.165 -.122 .116 1 .429* .385* .132 .372* .499** .564** .217 .339 .156 .782** .615** .264
2*
on
Sig. (2- .01
.061 .002 .012 .539 .379 .383 .521 .541 .018 .036 .488 .043 .005 .001 .249 .067 .411 .000 .000 .158
tailed) 0
K Pearson
.27 .520*
Correlati -.056 .254 .257 .298 * .364* .453* .460* .429* 1 .416* .200 .288 .172 .269 .331 .160 .193 .256 .236 .224
9
on
Sig. (2- .13
.768 .176 .171 .110 .003 .048 .012 .010 .018 .022 .288 .123 .364 .150 .074 .399 .307 .172 .210 .233
tailed) 5
L Pearson
.600* .66 .595* .466*
Correlati .393* * .699** .171 .310 .215 .357 .389* .385* .416* 1 .374* .471** .410* .585** .492** .359 .414* .533**
2** * *
on
Sig. (2- .00
.032 .000 .000 .366 .096 .253 .053 .034 .036 .022 .001 .009 .042 .009 .025 .001 .006 .052 .023 .002
tailed) 0
M Pearson
.48 .595*
Correlati .123 .281 ** .399* .323 .222 .374* .450* .306 .132 .200 * 1 .430* .303 .417* .472** .554** .730** .017 .277 .384*
7
on
Sig. (2- .00
.519 .133 .029 .081 .239 .042 .013 .100 .488 .288 .001 .018 .103 .022 .008 .002 .000 .928 .138 .036
tailed) 6
N Pearson
.526* .42 .466*
Correlati .356 * .405* .024 -.009 .007 -.017 -.018 .372* .288 * .430* 1 .562** .489** .219 .365* .369* .315 .405* .351
7*
on
Sig. (2- .01
.053 .003 .027 .898 .961 .972 .930 .924 .043 .123 .009 .018 .001 .006 .245 .047 .045 .090 .026 .057
tailed) 9
O Pearson
.500* .45 .499* .562*
Correlati .375* * .391* -.011 .113 .138 .090 .079 * .172 .374* .303 * 1 .588** .277 .407* .424* .634** .419* .249
3*
on
Sig. (2- .01
.041 .005 .032 .952 .551 .468 .637 .678 .005 .364 .042 .103 .001 .001 .139 .026 .019 .000 .021 .185
tailed) 2
P Pearson
.495* .623* .34 .564* .471* .489*
Correlati * * .269 .011 .249 .106 .078 .244 * .269 * .417* * .588** 1 .310 .582** .391* .681** .665** .492**
4
on
Sig. (2- .06
tailed) .005 .000 .150 .955 .185 .578 .682 .193 .001 .150 .009 .022 .006 .001 .096 .001 .033 .000 .000 .006
3

Q Pearson
.49 .472*
Correlati .199 .385* ** .360 .224 .423* .202 .362* .351 .217 .331 .410* * .219 .277 .310 1 .454* .667** .132 .322 .422*
6
on
Sig. (2- .00
.291 .036 .051 .233 .020 .284 .049 .057 .249 .074 .025 .008 .245 .139 .096 .012 .000 .487 .083 .020
tailed) 5
R Pearson
.572* .36 .585* .554*
Correlati * .420* .439* .251 .266 .189 .185 .412* .339 .160 * * .365* .407* .582** .454* 1 .697** .444* .472** .370*
0
on
Sig. (2- .05
.001 .021 .015 .181 .155 .316 .327 .024 .067 .399 .001 .002 .047 .026 .001 .012 .000 .014 .008 .044
tailed) 1
S Pearson
.46 .492* .730*
Correlati .361 .321 ** .393* .354 .321 .285 .379* .379* .156 .193 * * .369* .424* .391* .667** .697** 1 .183 .226 .177
8
on
Sig. (2- .00
.050 .083 .032 .055 .084 .127 .039 .039 .411 .307 .006 .000 .045 .019 .033 .000 .000 .333 .229 .349
tailed) 9
T Pearson
.544* .24 .782*
Correlati * .422* .293 -.239 .030 -.051 -.182 .032 * .256 .359 .017 .315 .634** .681** .132 .444* .183 1 .665** .210
8
on
Sig. (2- .18
.002 .020 .116 .204 .875 .789 .336 .867 .000 .172 .052 .928 .090 .000 .000 .487 .014 .333 .000 .266
tailed) 7

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U Pearson
.20 .615*
Correlati .413* .457* .393* -.149 .104 .126 -.013 .038 * .236 .414* .277 .405* .419* .665** .322 .472** .226 .665** 1 .619**
3
on
Sig. (2- .28
.023 .011 .032 .432 .586 .508 .947 .842 .000 .210 .023 .138 .026 .021 .000 .083 .008 .229 .000 .000
tailed) 1
V Pearson
.535* .46 .533*
Correlati .209 * .474** .040 .175 .211 .289 .216 .264 .224 * .384* .351 .249 .492** .422* .370* .177 .210 .619** 1
1*
on
Sig. (2- .01
.269 .002 .008 .835 .356 .264 .122 .251 .158 .233 .002 .036 .057 .185 .006 .020 .044 .349 .266 .000
tailed) 0
# Sample size (N) =30, ** Correlation is significant at the 0.01 level * Correlation is significant at the 0.05 level (2-tailed)
(2-tailed),

3.5 Descriptive Statistics of Barriers


The following derived Table 6 & Fig. 4 are showing presented barriers to GM practices to the same 30
factor wise mean values and standard deviations of different Indian manufacturing industries.
survey responses on a five point likerts scale, of all
Table 6: Descriptive statistics of performance parameters
Barrier Mean Standard Sample
value Deviation size (N)
F" Lack of research & empirical studies 3.0333 1.18855 30
K" Lack of customer’s, supplier’s & shareholder’s awareness 2.9333 1.01483 30
D" Increment In overall Cost or financial burden 2.8667 .93710 30
H" Lack of awareness in Companies 2.4333 .89763 30
I" Inadequate coordination between different departments 2.3000 .98786 30
G" Need of development of new analytical tools & models 2.2667 1.04826 30
E" Incompatibility with different management & manufacturing
2.2333 .67891 30
systems
B" Lack of management commitment 2.2000 .99655 30
A" Lack of necessary tools, management skills and knowledge 2.1667 1.01992 30
C" Loose Government Legislation 2.1000 .80301 30
J" Inability to adopt adequate environmental treatment measures 2.0333 .96431 30

It can be easily notified that in most of the firms Lack of firm has to invest on purchasing of environmentally
research & empirical studies (F”), Increment In overall friendly raw material, safer energy source and special
Cost or financial burden (D”), Lack of awareness in purpose machines which are collectively increase the
Companies (H”) and Lack of management commitment overall cost and hence imposing extra financial burden
(B”) are founded as most commonly existing barriers on the budget. Hence the same proved itself as a major
factors which hinder these firms in adoption of various barrier factor in the noble path of GM. One more factor
green practices. Most of these barriers having mean that came in to existence is the lack of commitment &
values ranging from 2.200 to 3.0333, when responses seriousness of workers and managerial staff towards the
are evaluated on five point Likert scale, with F” with its implementation of green practices. But on the other side
highest mean value of 3.0333. the existence of barrier named Loose government
The present survey results demonstrate that firms are legislation (C”) is found very poor with the mean value
unable to adopt green practices because they are lacking of 2.100 ,which signifies that government is playing its
in periodically research and necessary empirical studies role very well against the environmental rules &
& awareness which is a primary step in the successful legislations. Also firms are able to adopt adequate
implementation of various green practices. environmental treatment measures but due to some
Before the implementation of green manufacturing a internal cost oriented reasons they are lacking
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continuously in adoption of green practice.

Fig. 4 Bar diagram showing comparison of means of responses of different barriers from survey questionnaire

3.6 Correlated Results of Barriers with


Performance Parameters
Correlated results of various barriers with performance In the following derived Table 7 the barrier factor D” is
parameters are generated with the help of SPSS found strongly negatively correlated with performance
statistical tool to evaluate the actual relation of barriers parameter named P & T, having the r-value of -0.573 &
with the final outcomes and performance parameters in -0.518 resp., which is 60 % close to its highest possible
a firm. The relation of barriers factors with performance value of -1.000, which shows that there is a strong
parameters normally appeared as negatively correlated. negative relation between them and increment or
Also after the evaluation of following correlations decrement in one don’t affect the other. In the same way
results of barriers & performance parameters the study K” is also correlated negatively strongly with
obtained negative Pearson Correlation Co-efficient in performance parameter Q & S having r-value of - 0.512
most of the correlated results (excepting I” & J”, when & -0.503 respectively, which shows the independent
correlated with parameter S) in the following Table 7, behavior of them to each other. The correlated results of
which shows that the defined set of barriers always various barriers & performance parameters are shown in
hinders the implementation of green practices for GM. the following table:
Table 7: Correlations results of barriers with performance parameters indicating Pearson correlation co-efficient (r) value
A" B" C" D" E" F" G" H" I" J" K" O P Q R S T U V
A" Pearson ** * ** * * * ** ** * *
1 .712 .442 .241 .639 .337 .441 .408 .394 .555 .478 -.424 -.272 -.358 -.376 -.254 -.108 .018 -.317
Correlation
Sig. (2-tailed) .000 .014 .200 .000 .069 .015 .025 .031 .001 .008 .019 .146 .052 .041 .176 .571 .923 .088
B" Pearson .712* ** * ** * ** * *
* 1 .577 .399 .591 .169 .442 .247 .287 .495 .218 -.405 -.435 -.121 -.357 -.059 -.358 -.257 -.497**
Correlation
Sig. (2-tailed) .000 .001 .029 .001 .372 .014 .189 .124 .005 .247 .026 .016 .525 .053 .755 .052 .170 .005
C" Pearson * ** ** * * ** *
.442 .577 1 .568 .462 .358 .418 .225 .352 .485 .432 -.251 -.150 -.272 -.164 -.083 -.294 -.089 -.241
Correlation
Sig. (2-tailed) .014 .001 .001 .010 .052 .022 .232 .056 .007 .017 .180 .430 .145 .386 .663 .114 .640 .199
D" Pearson * ** * ** * * ** * **
.241 .399 .568 1 .376 .499 .353 .317 .268 .005 .389 -.431 -.573 -.365 -.249 -.261 -.518 -.273 -.184
Correlation
Sig. (2-tailed) .200 .029 .001 .041 .005 .055 .088 .152 .979 .034 .017 .001 .047 .185 .164 .003 .144 .331
E" Pearson .639* ** * * * ** * * * *
* .591 .462 .376 1 .417 .491 .224 .303 .462 .374 -.431 -.356 -.378 -.348 -.229 -.261 -.227 -.454*
Correlation
Sig. (2-tailed) .000 .001 .010 .041 .022 .006 .233 .103 .010 .042 .017 .054 .039 .060 .224 .164 .227 .012
F" Pearson
.337 .169 .358 .499** .417* 1 .380* .406* .256 .119 .717** -.218 -.294 -.462* -.260 -.517** -.077 -.010 -.266
Correlation

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Sig. (2-tailed) .069 .372 .052 .005 .022 .038 .026 .173 .530 .000 .246 .114 .010 .164 .003 .685 .960 .156
G" Pearson * * * ** * ** ** * *
.441 .442 .418 .353 .491 .380 1 .533 .353 .707 .439 -.448 -.269 -.284 .006 -.064 -.145 -.230 -.664**
Correlation
Sig. (2-tailed) .015 .014 .022 .055 .006 .038 .002 .056 .000 .015 .013 .151 .128 .976 .739 .443 .221 .000
H" Pearson * * ** ** *
.408 .247 .225 .317 .224 .406 .533 1 .315 .301 .525 -.455 -.278 -.314 -.079 -.198 -.249 -.206 -.296
Correlation
Sig. (2-tailed) .025 .189 .232 .088 .233 .026 .002 .090 .105 .003 .012 .137 .091 .680 .295 .185 .276 .113
I" Pearson * **
.394 .287 .352 .268 .303 .256 .353 .315 1 .496 .124 -.113 -.129 -.087 .034 .097 -.090 -.027 -.298
Correlation
Sig. (2-tailed) .031 .124 .056 .152 .103 .173 .056 .090 .005 .514 .553 .495 .649 .858 .609 .635 .889 .110
J" Pearson .555*
* .495** .485** .005 .462* .119 .707** .301 .496** 1 .249 -.184 -.042 -.076 .060 .207 -.055 -.129 -.551**
Correlation
Sig. (2-tailed) .001 .005 .007 .979 .010 .530 .000 .105 .005 .185 .331 .828 .691 .751 .272 .773 .497 .002
K" Pearson .478*
* .218 .432* .389* .374* .717** .439* .525** .124 .249 1 -.341 -.227 -.512** -.326 -.503** -.239 .059 -.191
Correlation
Sig. (2-tailed) .008 .247 .017 .034 .042 .000 .015 .003 .514 .185 .065 .229 .004 .079 .005 .203 .755 .312
O Pearson -
-.405* -.251 -.431 *
-.431 *
-.218 -.448 *
-.455 *
-.113 -.184 -.341 1 .588 **
.277 .407 *
.424 *
.634 **
.419 *
.249
Correlation .424*
Sig. (2-tailed) .019 .026 .180 .017 .017 .246 .013 .012 .553 .331 .065 .001 .139 .026 .019 .000 .021 .185
P Pearson * ** ** ** * ** **
-.272 -.435 -.150 -.573 -.356 -.294 -.269 -.278 -.129 -.042 -.227 .588 1 .310 .582 .391 .681 .665 .492**
Correlation
Sig. (2-tailed) .146 .016 .430 .001 .054 .114 .151 .137 .495 .828 .229 .001 .096 .001 .033 .000 .000 .006
Q Pearson * * * ** * **
-.358 -.121 -.272 -.365 -.378 -.462 -.284 -.314 -.087 -.076 -.512 .277 .310 1 .454 .667 .132 .322 .422*
Correlation
Sig. (2-tailed) .052 .525 .145 .047 .039 .010 .128 .091 .649 .691 .004 .139 .096 .012 .000 .487 .083 .020
R Pearson - * ** * ** * **
-.357 -.164 -.249 -.348 -.260 .006 -.079 .034 .060 -.326 .407 .582 .454 1 .697 .444 .472 .370*
Correlation .376*
Sig. (2-tailed) .041 .053 .386 .185 .060 .164 .976 .680 .858 .751 .079 .026 .001 .012 .000 .014 .008 .044
S Pearson
-.254 -.059 -.083 -.261 -.229 -.517** -.064 -.198 .097 .207 -.503** .424* .391* .667** .697** 1 .183 .226 .177
Correlation
Sig. (2-tailed) .176 .755 .663 .164 .224 .003 .739 .295 .609 .272 .005 .019 .033 .000 .000 .333 .229 .349
T Pearson
-.108 -.358 -.294 -.518** -.261 -.077 -.145 -.249 -.090 -.055 -.239 .634** .681** .132 .444* .183 1 .665** .210
Correlation
Sig. (2-tailed) .571 .052 .114 .003 .164 .685 .443 .185 .635 .773 .203 .000 .000 .487 .014 .333 .000 .266
U Pearson * ** ** **
.018 -.257 -.089 -.273 -.227 -.010 -.230 -.206 -.027 -.129 .059 .419 .665 .322 .472 .226 .665 1 .619**
Correlation
Sig. (2-tailed) .923 .170 .640 .144 .227 .960 .221 .276 .889 .497 .755 .021 .000 .083 .008 .229 .000 .000
V Pearson ** * ** ** ** * * **
-.317 -.497 -.241 -.184 -.454 -.266 -.664 -.296 -.298 -.551 -.191 .249 .492 .422 .370 .177 .210 .619 1
Correlation
Sig. (2-tailed) .088 .005 .199 .331 .012 .156 .000 .113 .110 .002 .312 .185 .006 .020 .044 .349 .266 .000
# Sample size (N) =30, ** Correlation is significant at the 0.01 level (2-tailed),
* Correlation is significant at the 0.05 level (2-tailed).

3.7 Findings from the Present Work

Some of the major findings from the present work have correlated with T & U), hence proving that driving
been stated as following: factors act as boosters in enhancing the existence level
Finding 1:- Environmental & Employee’s concerns of of performance parameters.
the firm, Need for sound global image & Pressures from Finding 4:- Lack in periodically research and necessary
legislating bodies all collectively act as some major empirical studies, lack of awareness in the firms and
driving forces in various firms for adoption of green unnecessary increment in overall cost founded as most
manufacturing practices. often raised barriers during adoption of GM practices.
Finding 2:- Firms are found to be more influenced by Finding 5:- The maximum no. of barriers are negatively
external drivers as compared to internal drivers, when correlated with the performance (excepting I” & J”,
analyzed in a more deeper sense. when correlated with parameter S), which signifies that
Finding 3:- Overall it can be stated that most of the these barriers hinders the implementation of various
driving factors are found positively correlated with the green practices and hence act as road blockers in the
performance parameters (excepting E & H when noble path of green manufacturing.

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The results of this study are finally discussed with the explore the topic in the future on the same concept
practitioners working in the Indian Industries and after Green Manufacturing. These are stated as the following:
discussion with the practitioners of four main industries • The various out comings like benefits and losses after
it is found that the results of this study represents the adoption of GM practices can also be explored.
true scenarios of Indian Industries. • The most efficient GM practices can also be explored
to provide the priorities at the time of adoption.
4. Conclusion and Future Scope • Role of central and state governments in deciding the
environmental rules and regulation to the Indian
The term Green Manufacturing is vital in preserving our industries can also be explored.
whole environment and natural resources for present • In the present work the survey questionnaire is filled
and also for our upcoming future generations. It may be only by one concerned person in the firm. However to
costly, full of obstacles and requires a lot of fetch out the real status of existence of the green
determination but many companies have taken the practices it can be made to fill by respective
initiative to go green. Various automobile producing departments in a firm.
enterprises mainly car industries have launched a green
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