b

Precast Concrete h

PRESTRESSED MINI PILE U

P
P
E
R

S L
E
UPPER SECTION C
JOINT PLATE T
I
O
N

MIDDLE SECTION PLATE

JOINT PLATE

M
I
D
D
UPPER SECTION
L
E

S L
E
C
T
I
O
N
SINGLE PILE

STANDARD SPECIFICATION MINI PILE

PLATE

DIMENSION ULT. MOMENT ULTIMATE

(cm) COMPRESSION (ton)
1 CONCRETE WEIGHT CAPACITY TENSION
L (m )
AREA (cm2) (Kg/m2) (0 - TO MAX) STRENGHT
b h ALLOWABLE ULTIMATE (t - m) (ton)

U
20 20 3-8 400 96 50 100 0.3 - 1.0 16 P
P
25 25 3-9 625 150 79 170 1.0 - 2.0 17.4 E
R
Remarks : S
1. Concrete Strength K - 500 E L
2. PC Wire 4ea - o 7 mm C
3. Steel Joint Plate 6 mm T
I
O
N

Surabaya Office Representative : Factory :

- Telp. 031 5631288 Desa Karangkuten
- Fax. 031 5631288 Kec. Gondang - Mojokerto

Website : www.calvaryabadi.com
 Precast Concrete

PRESTRESSED PILE

STANDARD SPECIFICATION SQUARE PILE

Size (cm) L W Concrete Area Axial Load (ton) WEIGHT

Type
AxB (m) (kg/m) (cm2) Allowable (Kg)
A1 6-8 123,20 1,86
A2 6 - 10 121,62 2,13
30 x 30 216 900
A3 6 - 13 120,96 2,25
A4 6 - 13 119,27 2,56
A1 6-8 169,22 2,61
A2 6 - 10 166,21 3,24
35 x 35 A3 6 - 13 294 1225 167,08 3,06
A4 6 - 13 165,39 3,42
A5 6 - 14 161,68 4,20
A1 6 - 10 220,29 4,07
A2 6 - 12 218,60 4,48
40 x 40 A3 6 - 12 384 1600 214,89 5,37
A4 6 - 14 211,86 6,11
A5 6 - 15 208,82 6,84
A1 6 - 10 278,91 5,76
A2 6 - 13 277,22 6,22
45 x 45 A3 6 - 14 486 2025 275,20 6,77
A4 6 - 15 272,16 7,60
A5 6 - 17 269,13 8,43
A1 6 - 11 338,77 9,59
A2 6 - 13 336,53 10,27
50 x 50 A3 6 - 14 600 2500 333,49 11,19
A4 6 - 15 330,46 12,10
A5 6 - 17 327,42 13,02

Remarks :
2
1. Specified concrete compressive strenght at 28 days K=500 kg/cm
2 2
2. Steel reinforcement : a. Deform fy = 4000 kg/cm | b. Plain fy = 2400 kg/cm
3. Reinforcement of prestress “K.ASTM - 416" Strand
4. Reinforcement of prestress “PC Wire"

Surabaya Office Representative : Factory :

- Telp. 031 5631288 Desa Karangkuten
- Fax. 031 5631288 Kec. Gondang - Mojokerto

Website : www.calvaryabadi.com
 Precast Concrete

FLAT SHEET PILE

B
H
H

STANDARD SPECIFICATION FLAT SHEET PILE

Size (cm) Lenght (L) Concrete Area Weight (W) Cracking

Type
BxH m (cm2) ton/m Moment (t - m)

A1 6 - 10 3,58
A2 6 - 12 4,05
A3 6 - 13 4,52
22 x 50 1086,75 0,275
A4 6 - 12 5,09
A5 6 - 13 5,93
A6 6 - 14 6,78
A1 6 - 10 6,34
A2 6 - 12 7,02
A3 6 - 13 7,71
A4 6 - 14 8,39
32 x 50 1582,25 0,400
A5 6 - 13 8,50
A6 6 - 14 9,75
A7 6 - 15 10,98
A8 6 - 16 12,21

Remarks :
2
1. Specified concrete compressive strenght at 28 days K=500 kg/cm
2 2
2. Steel reinforcement : a. Deform fy = 4000 kg/cm | b. Plain fy = 2400 kg/cm
3. Reinforcement of prestress “K.ASTM - 416" Strand

Surabaya Office Representative : Factory :

- Telp. 031 5631288 Desa Karangkuten
- Fax. 031 5631288 Kec. Gondang - Mojokerto

Website : www.calvaryabadi.com
 Precast Concrete

CORRUGATED SHEET PILE

STANDARD SPECIFICATION CORRUGATED SHEET PILE

Dimension (mm)
Concrete Area Weight (W) Cracking
Type Height Thick Width Lenght (cm2) ton/m Moment (t - m)
(H) mm (T) mm (W) mm (L) m
W-325 A 1000 8 - 12 11,21
325 110 996 1313 0,328
W-325 B 1000 8 - 12 13,62
W-350 A 1000 8 - 12 16,24
350 120 996 1465 0,366
W-350 B 1000 8 - 13 16,98
W-400 A 1000 8 - 13 21,34
400 120 996 1597 0,399
W-400 B 1000 8 - 14 23,05
W-450 A 1000 8 - 14 23,81
450 120 996 1697 0,424
W-450 B 1000 8 - 15 28,33
W-500 A 1000 8 - 15 30,85
500 120 996 1817 0,454
W-500 B 1000 8 - 16 40,61
W-600 A 1000 8 - 16 45,45
600 120 996 2077 0,519
W-600 B 1000 8 - 17 52,12

Remarks :
2
1. Specified concrete compressive strenght at 28 days K=700 kg/cm
2 2
2. Steel reinforcement : a. Deform fy = 4000 kg/cm | b. Plain fy = 2400 kg/cm
3. Reinforcement of prestress “K.ASTM - 416" Strand

Surabaya Office Representative : Factory :

- Telp. 031 5631288 Desa Karangkuten
- Fax. 031 5631288 Kec. Gondang - Mojokerto

Website : www.calvaryabadi.com
 Precast Concrete

BOX CULVERT
W
L

t2

t2

t1 S t1

STANDARD SPECIFICATION BOX CULVERT

DIMENSION (mm) Nominal

TYPE Weight
S H t1 t2 W L (Kg)
BC 600 600 600 100 100 800 1200 1100

BC 800 800 800 110 110 1020 1200 1420

BC 1000 1000 1000 125 125 1250 1200 1990

BC 1200 1200 1200 150 150 1500 1200 2870

BC 1500 1500 1500 175 175 1850 1200 3480

BC 1500 1500 1500 200 200 1900 1200 4570

BC 2000 2000 2000 200 200 2400 1200 5830

Remarks :
1. All dimensions are in milimetre (mm)
2. Minimum concrete strength 350 kg/cm2
3. Reinforcement steel physical U 24 , U 40 and U 50 (JIS A5305 ; JIS 5345)
4. Another size and type or special condition are supplied produced on request
5. Data is subject to change without notice
6. Joint system is male female

Surabaya Office Representative : Factory :

- Telp. 031 5631288 Desa Karangkuten
- Fax. 031 5631288 Kec. Gondang - Mojokerto

Website : www.calvaryabadi.com
 Precast Concrete

U-DITCH t1a W t1a

H
Hole
o 40 mm

t2

t1b t1b

STANDARD SPECIFICATION U-DITCH

TYPE DIMENSION (mm) WEIGHT
WxHxL W H t1a t1b t2 L (Kg)
U 30x20x120 300 200 50 55 50 1200 140
U 30x30x120 300 300 50 55 50 1200 180
U 30x40x120 300 400 50 55 50 1200 220
U 30x50x120 300 500 50 55 50 1200 250
U 40x40x120 400 400 60 65 60 1200 280
U 40x50x120 400 500 60 65 60 1200 330
U 40x60x120 400 600 60 65 60 1200 370
U 50x50x120 500 500 60 65 60 1200 340
U 50x60x120 500 600 60 70 60 1200 390
U 50x70x120 500 700 60 80 60 1200 430
U 60x60x120 600 600 60 70 60 1200 410
U 60x70x120 600 700 60 70 60 1200 450
U 60x80x120 600 800 80 95 80 1200 650
U 60x100x120 600 1000 80 95 80 1200 800
U 70x70x120 700 700 80 95 80 1200 700
U 70x80x120 700 800 80 95 80 1200 720
U 80x80x120 800 800 80 95 80 1200 730
U 80x90x120 800 900 80 95 80 1200 790
U 80x100x120 800 1000 100 110 100 1200 1000
U 80x120x120 800 1200 100 110 100 1200 1170
U 90x90x120 900 900 100 115 100 1200 1200
U 90x100x120 900 1000 100 115 100 1200 1280
U 100x100x120 1000 1000 100 115 100 1200 1150
U 100x120x120 1000 1200 100 115 100 1200 1330
U 100x150x120 1000 1500 120 135 120 1200 1880
U 120x100x120 1200 1000 120 135 120 1200 1440
U 120x120x120 1200 1200 120 135 120 1200 1610
U 120x150x120 1200 1500 120 135 120 1200 1900
Remarks :
1. All dimensions are in milimetre (mm)
2. Minimum concrete strength 350 kg/cm 2
3. Reinforcement steel physical U 24 , U 40 and U 50 (JIS A5305 ; JIS 5345)
4. Another size and type or special condition are supplied produced on request
5. Data is subject to change without notice

Surabaya Office Representative : Factory :

- Telp. 031 5631288 Desa Karangkuten
- Fax. 031 5631288 Kec. Gondang - Mojokerto

Website : www.calvaryabadi.com
 Precast Concrete

COVER W

T Ta

s1 s2

Type A Type B Type C Type D

STANDARD SPECIFICATION COVER LIGHT DUTY (P 2,5T)

DIMENSION (mm) WEIGHT

TYPE
W T Ta s1 s2 L (Kg)
CU 30 400 60 45 50 65 600 50
CU 40 520 80 65 60 75 1200 130
CU 50 620 100 85 60 75 1200 190
CU 60 720 100 85 60 75 1200 230
CU 70 860 100 85 70 85 1200 250
CU 80 960 100 85 80 95 1200 280
CU 90 1100 100 85 100 115 1200 320
CU 100 1200 120 105 100 115 1200 450
CU 120 1440 120 105 120 135 1200 540

STANDARD SPECIFICATION COVER HEAVY DUTY (P 5T) STANDARD SPECIFICATION COVER HEAVY DUTY (P 10T)

DIMENSION (mm) WEIGHT DIMENSION (mm) WEIGHT

TYPE TYPE
W T Ta s1 s2 L (Kg) W T Ta s1 s2 L (Kg)
CU 30 400 80 65 50 65 600 50 CU 30 500 120 105 100 115 600 90
CU 40 520 120 65 60 75 1200 180 CU 40 600 120 105 100 115 1200 216
CU 50 620 120 85 60 75 1200 220 CU 50 700 120 105 100 115 1200 252
CU 60 720 120 85 60 75 1200 250 CU 60 840 150 135 120 135 1200 378
CU 70 900 120 105 100 115 1200 320 CU 70 940 150 135 120 135 1200 310
CU 80 960 120 105 100 115 1200 340 CU 80 1040 150 135 120 135 1200 460
CU 90 1100 120 105 100 115 1200 390 CU 90 1140 150 135 120 135 1200 510
CU 100 1200 120 105 100 115 1200 460 CU 100 1300 150 135 150 165 1200 585
CU 120 1440 120 105 120 135 1200 550 CU 120 1500 200 155 150 165 1200 880

Remarks :
1. All dimensions are in milimetre (mm)
2. Minimum concrete strength 350 kg/cm2
3. Reinforcement steel physical U 24 , U 40 and U 50 (JIS A5305 ; JIS 5345)
4. Another size and type or special condition are supplied produced on request
5. Data is subject to change without notice

Surabaya Office Representative : Factory :

- Telp. 031 5631288 Desa Karangkuten
- Fax. 031 5631288 Kec. Gondang - Mojokerto

Website : www.calvaryabadi.com
 Precast Concrete

DOUBLE U BOX (DUB)

t3

DUB TOP COMPONENT

H1

t1a W t1a

Hole H1
o 40 mm

DUB BOTTOM COMPONENT

t2

t1b t1b

STANDARD SPECIFICATION DOUBLE U BOX (DUB)

DIMENSION (mm)
TYPE
W H H1 t1a t1b t2 t3 L
DUB 120.120 1200 1200 600 150 50 165 150 65150 1200
1200
DUB 150.150 1500 1500 750 175 185 175 175 1200
DUB 200.200 2000 2000 1000 200 225 200 200 1200
DUB 250.250 2500 2500 1250 250 275 250 250 1200
DUB 300.300 3000 3000 1500 250 275 250 300 1200
DUB 350.350 3500 3500 1750 300 325 300 300 1200
DUB 400.400 4000 4000 2000 300 325 300 350 1200
DUB 450.450 4500 4500 2250 350 375 350 400 1200
DUB 500.490 5000 4900 2450 400 425 400 450 1200
DUB 600.490 6000 4900 2450 450 475 450 500 1200

Remarks :
1. All dimensions are in milimetre (mm)
2. Concrete strength 350 kg/cm2 and 400 2
kg/cm2
3. Reinforcement steel physical U 24 and U 40 (JIS A5305 ; JIS 5345)
4. Another size and type or special condition are supplied produced on request
5. Data is subject to change without notice
6. Joint system is quicklay joint

Surabaya Office Representative : Factory :

- Telp. 031 5631288 Desa Karangkuten
- Fax. 031 5631288 Kec. Gondang - Mojokerto

Website : www.calvaryabadi.com
 Precast Concrete
REINFORCED CONCRETE PIPE (RCP)

SL
L
SD OD ID OD ID SD

SOCKET - SPIGOT JOINT

STANDARD SPECIFICATION LOAD TEST REINFORCED CONCRETE PIPE (RCP)

LD 1 (Light Duty) MD 2 (Medium Duty) MD 3 (Medium Duty) HD 4 (Heavy Duty)

TYPE Crack Ultimate Crack Ultimate Crack Ultimate Crack Ultimate
Load (kN/m) Load (kN/m) Load (kN/m) Load (kN/m) Load (kN/m) Load (kN/m) Load (kN/m) Load (kN/m)
Dia. 300 12.0 18.0 15.0 20.0 23.0 34.0 30.0 45.0
Dia. 400 14.0 22.0 18.0 27.0 27.0 41.0 36.0 54.0
Dia. 500 16.0 25.0 22.0 33.0 33.0 50.0 44.0 66.0
Dia. 600 19.0 28.5 26.0 39.0 39.0 59.0 52.0 78.0
Dia. 800 22.0 33.0 34.0 51.0 51.0 76.0 67.0 101.0
Dia. 1000 24.0 37.0 41.0 61.0 61.0 91.0 81.0 121.0
Dia. 1200 27.0 40.5 46.0 69.0 69.0 104.0 92.0 138.0
Dia. 1500 54.0 81.0 81.0 122.0 108.0 162.0

Remarks :
1. All dimensions are in milimetre (mm)
2. Concrete strength 350 kg/cm 2 , 400 kg/cm 2 , 500 kg/cm2
3. Pipes are be designed and manufactured to withstand Load Testing requirement
Ligth Duty (LD) AS-1342-1973 Class 1 , Medium Duty (MD) AS-4058-1992 Class 2 and 3,
Heavy Duty (HD) AS-4058-1992 Class 4
4. Class 1 pipes are not recommended to withstand Live Load such as HS-20 Truck AASHTO
unless approved By our Technical Service Engineer
5. Data is subject to change without notice

Surabaya Office Representative : Factory :

- Telp. 031 5631288 Desa Karangkuten
- Fax. 031 5631288 Kec. Gondang - Mojokerto

Website : www.calvaryabadi.com
 Precast Concrete
REINFORCED CONCRETE PIPE (RCP)

SL
L
SD OD ID OD ID SD

SOCKET - SPIGOT JOINT

STANDARD SPECIFICATION CLASS LD 1 & MD 2 REINFORCED CONCRETE PIPE (RCP)

Inside Outside Socket Wall Socket
Lenght Weight (Kg)
Diameter Diameter Diameter Thicknes Length
TYPE
ID OD SD T SL L LD 1 MD 2
Dia. 300 300 370 440 35 84 2450 240 241
Dia. 400 410 480 560 35 88 2450 335 337
Dia. 500 510 600 700 45 104 2450 545 548
Dia. 600 630 720 840 45 107 2450 685 690
Dia. 800 850 960 1120 55 115 2450 1168 1180
Dia. 1000 1070 1200 1400 65 131 2450 1802 1828
Dia. 1200 1280 1440 1680 80 160 2450 2686 2713
Dia. 1500 1500 1440 2100 150 160 2450 4526

STANDARD SPECIFICATION CLASS MD 3 & HD 4 REINFORCED CONCRETE PIPE (RCP)

Inside Outside Socket Wall Socket
Lenght Weight (Kg)
Diameter Diameter Diameter Thicknes Length
TYPE
ID OD SD T SL L MD 3 HD 4
Dia. 300 300 370 440 35 84 2450 252 253
Dia. 400 400 480 560 40 88 2450 379 380
Dia. 500 500 600 700 50 104 2450 600 603
Dia. 600 600 720 840 60 107 2450 873 878
Dia. 800 800 960 1120 80 115 2450 1582 1592
Dia. 1000 1000 1200 1400 100 131 2450 2526 2541
Dia. 1200 1200 1440 1680 120 160 2450 3674 3691
Dia. 1500 1500 1440 2100 150 160 2450 5949 5959
Remarks :
1. All dimensions are in milimetre (mm)
2. Concrete strength 350 kg/cm 2 , 400 kg/cm 2 , 500 kg/cm 2
3. Pipes are be designed and manufactured to withstand Load Testing requirement
Ligth Duty (LD) AS-1342-1973 Class 1 , Medium Duty (MD) AS-4058-1992 Class 2 and 3,
Heavy Duty (HD) AS-4058-1992 Class 4
4. Class 1 pipes are not recommended to withstand Live Load such as HS-20 Truck AASHTO
unless approved By our Technical Service Engineer
5. Data is subject to change without notice

Surabaya Office Representative : Factory :

- Telp. 031 5631288 Desa Karangkuten
- Fax. 031 5631288 Kec. Gondang - Mojokerto

Website : www.calvaryabadi.com
 Precast Concrete

PC I GIRDER POST TENSION

H 1 2 3 4 5 6 7

DIAPHRAGM DIAPHRAGM

TOPPING TOPPING

DECK SLAB DECK SLAB

DIAPHRAGM DIAPHRAGM

CTC CTC

CROSS SECTION OF BRIDGE (MIDDLE SEGMENT) CROSS SECTION OF BRIDGE (END SEGMENT)

A
STANDARD SPECIFICATION PC I GIRDER

Span (S) Length (L) Dimension Weigth (W)

(m) (m) H (mm) A (mm) B (mm) T (mm) (Kg)

12 12,6 900 350 650 170 11291

T
14 14,6 900 350 650 170 12951 H
16 16,6 1250 350 650 170 18133
20 20,6 1250 350 650 170 22051
25 25,6 1600 550 650 180 38430
30 30,8 1700 800 700 200 70417
40 40,8 2100 800 700 200 95138 B
2 GIRDER SECTION
1. PC I girder concrete compressive strength at 28 days is 500,600 or 700 kg/cm
2. Deck slab thickness : 70 - 80 mm WIDTH

3. Diaphragm thickness : 150 - 300 mm

LIFTING
HEIGHT

HT
IG
HE

WIDTH
SS
KNE
IC
TH

DECK SLAB SECTION DIAPHRAGM SECTION

Surabaya Office Representative : Factory :

- Telp. 031 5631288 Desa Karangkuten
- Fax. 031 5631288 Kec. Gondang - Mojokerto

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 Precast Concrete

MANHOLE ACCESS CHAMBER

ø 705
h R.C Cover

ø 895

h R.C Surround

ø 620

ø 895

h R.C Spacer Ring

HEIGHT WEIGHT
ø 620 COMPONENTS (mm) (Kg)

R.C Cover (Heavy Duty) 120 120

85 ø 620 85
R.C Surround (Heavy Duty) 200 140
Straight Back Taper
R.C Spacer Ring 200 180
h Straight Back Taper 620 400
R.C Conversion Slab 180 380

ø 1000 Chamber Section 300 250

600 480

ø 1170 900 720

R.C 1200 940

h Conversion
Slab Remarks :
ø 630 1. Concrete strength : 350 kg/cm 2
2. Reinforcement Steel : Hard Drawn Wire
3. Step Ladder : Galvanised Steel Bar
4. Joint System : Interlock Joint with Bitumen Rubber
Step Ladder Sealant Strip
5. Designed and manufactured in accordance to AS 4198
h Chamber Section

85 ø 1000 85

Surabaya Office Representative : Factory :

- Telp. 031 5631288 Desa Karangkuten
- Fax. 031 5631288 Kec. Gondang - Mojokerto

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