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Junction Box
Installation & Operation Manual
Junction Box
Installation & Operation Manual
CONTENTS
WARNING:
IDENTIFIES CONDITIONS OR PROCEDURES, WHICH IF NOT FOLLOWED, COULD
RESULT IN SERIOUS INJURY. RISK OF ELECTRICAL SHOCK.
CAUTION:
IDENTIFIES CONDITIONS OR PROCEDURES, WHICH IF NOT FOLLOWED, COULD
RESULT IN SERIOUS DAMAGE OR FAILURE OF THE EQUIPMENT.
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Junction Box
Installation & Operation Manual
Each package should be inspected upon receipt for damage that may have occurred due to mishandling during
shipping. If the unit is received damaged, notify the carrier or the factory for instructions. Failure to do so may
void your warranty. If you have any problems or questions, consult Customer Support at 800-426-9010.
STORAGE
If the device is not scheduled for immediate installation following delivery, the following steps should be
observed:
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AUTHORIZED PERSONNEL
All instructions described in the document must be performed by authorized and qualified service personnel
only. Before installing the unit, please read these instructions and familiarize yourself with the requirements and
functions of the device. The required personal protective equipment must always be worn when servicing this
device.
USE
The device is solely intended for use as described in this manual. Reliable operation is ensured only if the
instrument is used according to the specifications described in this document. For safety and warranty reasons,
use of accessory equipment not recommended by the manufacturer or modification of this device is explicitly
forbidden. All servicing of this equipment must be performed by qualified service personnel only. This device
should be mounted in locations where it will not be subject to tampering by unauthorized personnel.
MISUSE
Improper use or installation of this device may cause the following:
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FUNCTION
Junction Boxes (J-Box) are used with bolt-on sensors and direct support products to assemble all connections,
wires and fittings.
FEATURES
• Half or full bridge circuits available
• Adjustable watertight strain relief fittings are provided for the sensor cable with plugs provided for
unused cable entry holes
• Water seal design consists of knife-edge contact with a flat gasket between the cover and box resulting
in high contact pressure to keep moisture out
• Cable and conduit entry holes are in the bottom of the junction box to protect against water seepage
TECHNICAL SPECIFICATIONS
PHYSCIAL
STAINLESS STEEL
Dimensions 5.9 x 4.2 in. (15 x 11 cm)
Approval NEMA 4X
Options One hole, 3/4 in. conduit entry
Two hole, PG13.5 conduit entry
PLASTICS
Dimensions 4.7 x 5.7 in. (12 x 12 cm)
Approval NEMA 4X
Options One hole, 3/4 in. conduit entry
Two hole, PG13.5 conduit entry
ALUMINUM (ADALET, IN-LINE)
Dimensions Adalet, Four hole 1/4 in. conduit entry
Approval NEMA 7
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CAUTION: DO NOT INSTALL JUNCITON BOXES WHEN RAINING; MOISTURE WILL CAUSE
CORROSION AND SYSTEM ERRORS.
GUIDELINES
There are two aspects to successful use of Load Stands — properly functioning Load Stands and appropriate
vessel support characteristics. Review the following list of error sources, and make the recommended
corrections before you install Load Stands:
NOTES:
1. Mounting hardware is not
supplied by Kistler-Morse; #8-32
socket head cap screws and flat
washers are recommended.
For the adalet version of the Junction Box, place the Junction Box in line with the conduit.
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V. ELECTRICAL INSTALLATION
WARNING: REMOVE POWER FROM THE UNIT BEFORE INSTALLING, REMOVING, OR MAKING
ADJUSTMENTS
CAUTION: ONLY USE SIKAFLEX 1A POLYURETHANE SEALANT OR DOW CORNING RTV 738 OR
RTV739. OTHER SEALANTS MAY CONTAIN ACETIC ACID, WHICH IS HARMFUL TO SENSORS
AND ELECTRONICS.
GENERAL SAFETY
When using electrical equipment, you should always follow basic safety precautions, including the following:
• The installation and wiring of this product must comply with all national, federal, state, municipal, and
local codes that apply.
• Properly ground the enclosure to an adequate earth ground.
• Do not modify any factory wiring. Connections should only be made to the terminals described in this section.
• All connections to the unit must use conductors with an insulation rating of 300 V minimum, rated for
212º F (105º C), a minimum flammability rating of VW-1, and be of appropriate gauge for the voltage and
current required (see specifications).
• Do not allow moisture to enter the electronics enclosure. Conduit should slope downward from the unit
housing. Install drip loops and seal conduit with silicone rubber product.
WIRING SENSORS TO THE JUNCTION BOX (HALF BRIDGE: KM MICROCELLS, LCELL, LD2, LD3, LD360)
1. Remove the Junction Box cover.
2. Place a plastic washer on a water-tight fitting. Thread the sensor cable through a cap and water-tight
fitting. Leave an adequate length of cable between the sensor and fitting to provide a drip loop.
3. In the bottom of the Junction Box, locate one of the small holes closest to the terminal being used for
the sensor. Screw the water-tight fitting into the hole.
NOTE: TB3 terminal block has 12 terminals to accomodate up to four sensors (A, B, C and D). Locate the
terminal labeled for the sensor that is being wired.
4. Estimate the required length of cable to the terminal strip; allowing a little extra for strain relief. Cut the
excess cable.
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5. Strip back approximately 3 in. (76 mm) of the cable sheathing to expose the three wires inside. Strip
back 1/4 in. (6 mm) of insulation from the end of each of the wires.
6. Connect the wires from the sensor to the selected TB3 terminals; black wire to B terminal, white wire to
W terminal, and red wire to R terminal.
7. Perform Steps 2 through 6 for each sensor that needs to be wired to this particular Junction Box (up to
four)
8. Spread of generous bead of sealant (Sikaflex 1A polyurethane or Dow Corning RTV 738 or RTV 739)
around the water-tight fitting and the sides of the plug for each hole not being used. Screw a plug into
each hole.
9. Replace the Junction Box cover and screws if not ready to begin wiring them to ensure that no moisture
enters the Junction Box enclosure.
SENSOR A
TB3
1
1 B
B
ASSY 63-1170-
W
W
TB1
R2
R
NO STANDARDIZATION
B
SENSOR B
R
W R
3
SHLD1
R1
B
SENSOR C
1
W R
REV.
B
TB2
B
W
W
MADE IN USA
SENSOR D
R 12
R
TP1
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TB3
SENSOR A
TB3
1
1
1 B
1 B
B
B
ASSY 63-1170-
ASSY 63-1170-
W
W
W
W
TB1
TB1
R2
R2
R
R
NO STANDARDIZATION
NO STANDARDIZATION
B W R
B W R
SENSOR B
SENSOR B
R
R
3 SHLD1
3 SHLD1
R1
R1
B W R
B W R
SENSOR C
SENSOR C
1
1
REV.
REV.
B
B
TB2
TB2
B
B
W
W
W
W
MADE IN USA
MADE IN USA
SENSOR D
SENSOR D
R 12
R 12
R
R
TP1
TP1
3
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+EX +EX
+SIG +SIG
-SIG -SIG
-EX -EX
+EX
ASSY 63-1282-01 REV
FULL BRIDGE JUNCTION BOX
SH SH
+SNS
-SNS
-EX
+SIG
-SIG
+EX +EX
SH
+SIG +SIG
-SIG -SIG
-EX -EX
SH SH
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• Use Belden 4-conductor shielded interconnect cable or equivalent to wire Junction Boxes together and to
the controller. For lengths up to 50 ft ( 15.2 m), use Belden 8723 cable.
• When wiring cable to Junction Box terminals, strip back 3 inches (76 mm) of cable sheathing to expose the
4-conductor wires and shield wire inside. Strip 1/4 inch (6 mm) of insulation from the end of each of the
conductor wires.
• All spliced wiring routed between Junction Boxes and controller must be soldered and encapsulated in
waterproof heatshrink.
+EX +EX +EX +EX
SH SH SH SH
+SNS +SNS
-SNS -SNS
-EX -EX
+SIG +SIG
-SIG -SIG
+EX +EX +EX +EX
SH SH
+SIG +SIG +SIG +SIG
SH SH SH SH
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FULL BRIDGE
TO JUNCTION BOX
HALF BRIDGE
TO JUNCTION BOX
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NOTES:
1. For transducer signal processor separation distances up to 1,000 ft, use 18-AWG, three-conductor shielded cable
(Belden 8791 or equivalent) at interconnect junction boxes. Distances up to 2,000 ft requires 16-AWG, three-conductor
shielded cable (Belden 8617 or equivalent)
2. Combination of long cable length and wide temperature change may degrade performance. Distances less than 200 ft,
use 22-AWG (Belden 8723 or equivalent); distances greater than 20 ft requires 18-AWG, (Belden 9368 or equivalent)
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150 Venture Boulevard
Spartanburg, SC 29306
Tel: (800) 426-9010
Tel: (864) 574-2763 [Local] 2015 All rights reserved.
Fax: (864) 574-8063
All data subject to change without notice.
sales@kistlermorse.com
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