CHAPTER CHAPTER CHAPTER CHAPTER CHAPTER CHAPTER | CHAPTER CHAPTE! | cHaPTER CHAPTER EQUIPMENT ARRANGEMENT AND MAINTENANCE SCHEDULE 9 CHAPTER 10 CHAPTER 11 CHAPTER 12 CHAPTER 13 CHAPTER 14 CHAPTER 15 CHAPTER 16 CHAPTER 17 | CHAPTER 18 INTRODUCTION GENERAL MAINTENANCE ITEMS CYLINDER HEAD AND VALVES PISTON AND CONNECTING ROD 6-8DK-28 INSTRUCTION MANUAL (MAINTENANCE) ENGINE FRAME AND CYLINDER LINER — MAIN BEARING AND THRUST BEARING CRANKSHAFT TIMING GEAR AND CAMSHAFT FUEL OIL INJECTION DEVICE VALVE OPERATING DEVICE GOVERNOR DRIVING DEVICE INTAKE AND EXHAUST DEVICE STARTING AIR SYSTEM FUEL OIL SYSTEM LUBRICATING OIL SYSTEM COOLING WATER SYSTEM ENGINE CONTROL AND PROTECTIVE DEVICE GAUGE BOARD 6 8DK-28 A 02.2CONTENTS é-80k-29)"" o.wrropucTion 1. Prieto Star of Engine Maintenance 2, Pracautions Pertaining to Maintenance: Saely Precautions 2.1 Safety Precautions: for Disassembly, Maintonance, and Assembly ator Disassembly, Maintonance, and Assembly 5. Engine Conforming to NOx Techical Code 3.1 Outing 3.2 The Pats to be Speciied 3.5 Engine Setings Vale 1. EQUIPMENT ARRANGEMENT AND MAINTENANCE SCHEDULE: 1 1. Equipment arrangoment 1 2. Maintenance Schedule Table 4-2 2. GENERAL MAINTENANCE ITEMS. 2 1. Preparation belore Maintenance Work a4 24d 242 4.3 Tighening of Nuts 24.9 4.4 Maintenance of Hycraule lack 2-44 3, CYLINDER HEAD AND VALVES: a 3 5 3 5 3 = 5 3 3. 3 a“_[e-e0k-29 CONTENTS 2. Disassomby of Intake and Exhaust Valves 2.4 Inspoction and Mainlenance of Intake and Exhaust Valves 2.5 Inspocton and Mainlonance of Valve Rotator Intake and Exnaust Valves 3.5 Assembly of Staring Valve 4, Rocker Aim Device 4.1 General Constuction 4.2 Replacing Consumables, implements and Measuring Instruments 4.9 Dicassombly of Rocker Arm Device 4.4 Inspection and Maintenance of Recker Arm Device Incicator and Sally Valve (EDD: “Operation” 5-42) 6.1 Extraction of Nozzle Holder Gude 8.2 Cooling of Nozze Holder Gude 6.3 Fiting:n of Nozzle Holder Guide 4, PISTON AND CONNECTING ROD 4.4 lnspecton and Mainionance of Crank in Sho 4.5 Replacement of Connecting Rod Bot 6+ 8DK-28 Z 00-12 DAIHATSU.CONTENTS 5. ENGINE FRAME AND CYLINDER LINER 1. General Construction 2 Consumable, Implements and Measuring Instruments (0! Cylinder Liner ner Surtace: Inspection and Maintenance of Cylinder Liner Outer Periphery and Engine Frame Jacket 6. Mounting o Cynder Line: 6. MAIN BEARING AND THRUST BEARING 1. Genera Construction 2. Replacing Consumables, implements and Measuring Instruments 3.3 Assembly of Main 4. Thess Bearing 4.1 Disassembly of Thrust Bearing 4.2 Maintenance o! Thus! Bearing 4.3 Assembly of Thust Beating 7. CRANKSHAFT. 1. General Constuction 2, Replacing Consumable, imploments, and Measuring Instruments 3, Inspection and Maintenance of Crankshatt {3.1 nspecton of Crank Fin 1. Timing Gear General Construction 1.3 Dissssombly o EE 2 Replacing Consumables, Implements, ané Measuring Instruments 6+ 8DK-28 Z 00-12"_|e-enk-29 CONTENTS 1.4 Disassembly of Cam Gear: imables, Implemens, and Measuring Instruments 2.9 Disassembly of Camshaft 2.4 Inspection and Maintenance of Camshaft 2.5 Assembly of Camshat. Injection Pump Tappet ntenance of FO. lection Pump Tappet 10. VALVE OPERATING DEVICE: 1. General Construction Replacing Consumables, Implements, and Measuring Instuments Disassembly of Valve Operating Device Inspection and Maintenance of Valve Operating Device ‘Assembly of Valve Operating Deve 2 3 4 5 111. GOVERNOR DRIVING DEVICE. 1. Genera Construction 2, Replacing Consumables, Implements, and Measuring instruments 8, Disassembly of Governor Drving Device 6+ 8DK-28 Z 00-12 DAIHATSUCONTENTS. 6-aoK-29) 4, Inspection and Maintenance of Gavernot ving Device 14-4 5. Assembly of Governor Driving Device: 15 3.4 Inspection and Maintenance of Air Cooler 12.3.4 3.5 Mounting ofA Cooler 12-3.5 13, STARTING AIR SYSTEM of Staring Al System 2.5 Dicassombiy of Starting. 2.4 Inspection and Mi 2.5 Assembly of Staring Ar Vale 3.2 13-3.3, 3.4 Inapection and Maintonance o! Stating Al Rotary Valve 43-94 2.5 Assembly of Stating Ait Rotary Valve 13-3.5 4. Stating Air Fotary Valve and Hance Switch 13-4 4.1 Goneral Constuction 13-44 14, FUEL OIL SYSTEM 3.2 Replacing Consumables, Implements, and Measuring Instruments DAIHATSU 6+ 8DK-28 Z 00-12\6-8DK-28) CONTENTS Friter ("Ope 15, LUBRICATING OIL. SYSTEM. 1. Outine of Luring 04 Systm 44.1 General onstruction 4.2 Replacing Consumables, Implements, and Measutng Instruments 4.3 Disassembly of Lutvicatng Oi Rete 4.4 Inspection and Maintonance of Lubreting OF Reel Valve 4.5 Assembly of Lubricating Ol Rel Ve (01 Temperature Control Valve 5.5 Assembly of Lubricating Ol Temperature Control Valve: (12): “Operation” 53.2 "Manual Adjustment of Lubricating Oil Tempe: 16. COOLING WATER SYSTEM 1. Outine of Cooling Water System 2. Cooling Water Pump 224 16-2.2 16-25 6+ 8DK-28 2 00-12CONTENTS 2.4 Inspection and Mattenance of Cooing Water Pump: 2.5 Assembly of Cooing 3. Cooling Water Temperature Control Valo 117. ENGINE CONTROL AND PROTECTIVE DEVICES bes, Implements, and Measuring Instruments 2.8 Disassembly o Fuel O¥ Shutdown Device (62 Type) 2.4 Inspection, Maintenance, and Assembly of Fuso ‘Shutdown Device (G2 Type) 2.5 Mounting and Aojusiment ct Fue Oi Shutdown Deviee (62 Type): ‘8, Fue! Ol Shutdown Davi (H2 Type) ‘Shutdown Device (12 Type) 4.8 Mounting and Adjustment o Fue Oil Shutdown Devieo(J2 Type} 18. GAUGE BOARD 1. Gauge Board 1.1 General Conetrucon 1.2 Replacing Consumables, implements, and Messuring Instruments 2, Seal Pot Heavy Fuel Oi Spectication) DAIHATSU 6 8DK-28 7 00-12Introduction Prior to Start of Engine Maintenance 6-80K-28) 4 ©. Introduction oO 0-1 Prior to Start of Engine Maintenance DAIHATSU. 6 80K-28 Z 00-12introduction "> 1 [6:80K28] Precautions Pertaining to M 0-2 Precautions Pertaining to Maintenance 0-21 Safety Precautions D1 ate stp one woe ‘len epaon ny dsposing the used waste quid and 6+ 80K-28 Z 00-12 DAIHATSUTavodaton = Precautions in jintenance: jutions and eM Conirmation of Disassembly Maitenance, and Assembly _|6-8DK28| 22,23 temperature sectors such asthe exhaust manld are heat: erloe, be cael nolo confuse them wth aay bats and pected ol presse), ‘measurement comely, and cays, avers and thermal insulation cord he contents ofthe work executed and parts replacedin the Engine Diy. DAIHATSU 6 8DK-28 2 00-12= Introduction vr Engine Conforming to NOx Technical Code: 3.1,32 [6-8DK-28] Outline /Parts to be Specified 0-3. Engine Conforming to NOx Technical Code (@) The engines conforming to NOx Technical Code ar auhorizad ae an engine grou or an engin tary, ‘ad it stowed o apply the engine parameter check method to hem, when receiving the NOx discharge inspection on boa To the engines ‘check mao cannot be jon marke speced inthe tac la. When repgeng won marks. (CL) “Teese Fil ‘The followings are he pars any of hese pars, be sure to check heen “arte with identification marks> 1) Cyinder head 2) Paton 9) Fusl alien valve nozzle 6+ 80K-28 Z 00-12 DAIHATSUIntroduction = ‘Engine Conforming to NOx Technical Code: re Outline /Parts to be Specified 6-80K-28) 3.3 0.3.3 Engine Setting Value ol DAIHATSU 6+ 8DK-28 Z 00-12Equipment Arrangement and Maintenance Schedule ""*4[6-8DK-28] Equipment Arrangement 1. Equipment Arrangement and Maintenance Schedule 4-4 Equipment Arrangement 6+ 8DK-28 Z 00-12 EAEENETEquipment Arrangement and Maintenance Schedule Equipment Arrangement OxiaEquipment Arrangement and Maintenance Schedule 2|6-8DK-28| Maintenance Schedule Table For the ome related wih and ater overhaul and aa | crmgecan cn noutncnasipcemet | ¥1x10 eel | | 6 8DK-28 Z 00-12 PRETEquipment Arrangement and Maintenance Schedule Maintenance Schedule Table (6-8DK-28} 2) ‘roe i : DAIHATSU 6-8DK-28 A 022Equipment Arrangement and Maintenance Schedule 2 |6-8DK-28} Maintenance Schedule Table 6+8DK-28 A 02-2 OmeEquipment Arrangement and Maintenance Schedule Memo orm 6 +8DK-28 2 00-12General Maintenance items " 4|6-8DK-28| Preparation before Maintenance Work 2. General Mai nance Items 21 Preparation before Maintenance Work 6+ 8DK-28 Z 00-12 DAIHATSUGeneral Maintenance Items ‘General Consumables and Materials / General Tools, aes Implements, and Measuring Instruments 6-eDK-28 ‘Measuring Instruments, General consumables and fools and measuring Materials type, MOLYKOTE 1000 paste ‘ype, MOLYKOTE 1000 Upaste typ) 750, 50-75, 75-100, 100-126, a0 18) Magnet stand 2% 10, 96x 19,96 28.4, 55 254) DAIHATSU. 6+ 8DK-28 7 00-12‘General Maintenance items "* g|6:8DK.28) Bolt and Nut Tightening Torque, Tightening Oil Pressure 23 Bolt and Nut Tightening Torque, Tightening Oil Pressure Names tts arate 4 Seon Hyorule | “Ol pressure 68.4Ps Shading om 24 (9) aronng | Gabi [Rew eee fs oe i, ‘Theead: ROCK-TIGNHT 243, 10 te gos, 2 ua) 3 | tebe ported gear sat mouring bok ez | 2 + Tt ROEK TIGHT 269 Censratvgrenngten | w20 | 2 we [son eet 8160) 6+ 8DK-28 2 00-12 DAIHATSUGeneral Maintenance Items Bolt and Nut Tightening Torque, Tightening Oil Pressure e-e0K28)"" 3 When restore, passa tap though he tema srew sie, ancarfuy clean the are. ema 6+ 80K.28 Z 00-12General Maintenance Items 41,42 |6-8DK-28| General Construction of Hydraulic Jack / Removal of Nut (@) Screw tne hyraute jack asy (A) nto the bo, poe eer the hydraulic pump ol level, and in case 31 the lev! low, ropes the hyraule ol ‘ording tothe following lace the hysause ck stand Structure of Hydraulic Jack 6+ 8DK-28 2 00-12General Maintenance Items Removal of Nut ‘Connection with Hyéraulic Pump DAIHATSU. 6+ 8DK-28 Z 00-12General Maintenance items 43,44 [6-8DK-28) Tightening of Nuts / Maintenance of Hydraulic Jack Tightening of Nuts 3.6 the ol prassure upto the specied by operating the hyauli pump lever fed upside down. wrong way a ting wil | cause the O-ing to be damaged - 4851 Nosos 485.1 No sot 405.1 Nos 485.1 Nos 4852 Nos0s 15.2 No.508 4852No8 4853 No S08 405.380 807 #853026 4853N029 6+ 8DK-28 2 00-12 DAIHATSUGeneral Maintenance It Memo \6-8DK-28) DAIHATSU 6+ 8DK-28 Z 00-12Cylinder Head and Valves "4.116-8DK-28| Cylinder Head: General Construction 341.1 General Construction “The cyngor head made ofthe special cast ion of Cyr need cel Estate \ * Sker Constiuetion of Cylinder Head + 8DK-28 Z 00-12 DAIHATSUCylinder Head and Valves lead; Replacing Consumables, implements, and 5) Hyrule Pump DAIHATSU {6+ 8DK-28 Z 00-12= Cylinder He 14.2 /6-80K-28) fivnsuring 7) Valve Guise ot Extracting impleme 12) Special Single-enced Ring Wrench 24 6+ 80K-28 Z 00-12 PITCylinder Head and Valves Removal of Cylinder Head arose Se Removal of Each Piping {6+ 8DK-28 Z 00-12Cylinder Head and Valves 4.3 [6-80K-28) Removal of Cylinder Head o_o a Removal of Rocker Arm Connection of High Pressure Hose Mounting of Hydraulic Jack 8+ 8DK-28 7 00-12 PRETCylinder Head and Valves Removal of Cylinder Head 6-90-28" 4.3, ‘anand of he wie rope, on When suspending the eyinder head be sure 1o use the spectied suspending implement, land be minded to strictly observe the use the yinder head, be the lower surace of SUE Dust Cover 6 8DK-28 Z 00-12Cylinder Head and Valves .4|6:8DK-28| Inspection and Maintenance of Cylinder Head (Body) TIGHT 271) on the plug, and onion Inspection of Cylinder Head pressure L- | Donotuse a gas bumer to remove carbon. Cleaning of Cynder Head Jacket 6-8DK-28 Z 00-12 PIECylinder Head and Valves Cylinder Hea itake and Exhaust Valve Guides Clearance of Valve Guide vake and exhaust vale guides and replace them withthe new ones according tothe (4) Mount he intake and exhaust waives and the (7) Mako sure tat there Is no foreign maters Stating valve tothe einer head Inside the eyinder 6 8DK-28 Z 00-12 DAIHATSU.Cylinder Head and Valves Mounting of Cylinder Head \6-80K-28| 4, ‘Specified Torque: 49 -S8Nvm injection system are connected with the sep hatte bls shold 0 al down, 1d and each of he head (cyindor head 8) DAIHATSU. 6+ BDK-28 2 00-12Cylinder Head and Valves "2.4 |6-8DK-28| Intake and Exhaust Valves: General Construction ‘32 Intake and Exhaust Valves 2.1 General Construction rstake them with each other. rave ve Gpendend: | tageech | vane otter a a _— Vane sera oats) ‘Construction of intake and Exhaust mute tee a ( fi Discrimination Marks of Valves 6+ 8DK-28 7 00-12 DAIHATSUcyl fer Head and Valves = intake and Exhaust Valves: Consumables, implements, ed and Measuring Instruments / Disassembly (6°8DK-28) 2.2.2.3, 3) Valve Facing-up implement and (8) Spring Marking Procedure (Example) DAIHATSU. 6+ 8DK-28 Z 00-12Cylinder Head and Valves 5 Tntake and Exhaust Valves: Disassembly, mapection and 3,24 |6-8DK-28) Maintenance = ev) ort TA Disassembly of Valve Spring ‘Conduct color check depending on the condone, 6+ 8DK-28 Z 00-12 DAIHATSUCylinder Head and Valves Inspection and Maintenance of Intake and Exhaust Valves |6-8DK-28) Measurement of Valve Stem Nom, size Standard ‘im Searancel) Aco20 009-016 eI Thickness of valve head running when the engine i topped, DAIHATSU 6+ 8DK-28 Z 00-12Cylinder Head and Valves "2.4 |6:8DK-28| Inspection and Maintenance of Intake and Exhaust Valves (6) Fecngup ofthe rake and exhaus! vanes ) Mactie the angle ofthe vale seat eo that scomes ouside contact, as shown in the 5 face is ground, the valve sde compound ... Conduct the cae asi fo press compound seat carfuty, end conduct (rough tnshing) using a machine o tnding tot bore conducting facing. 6+ 8DK-28 Z 00-12 DAIHATSUCylinder Head and Valves Intake and Exhaust Valves Valve Rotator / Assembly of wake and Exhaust Valves. (6-8DK28 si ‘Standard Pepsi otter v0 (on) 2-4 Retinal refatonal speed (1) Disconnect the orlip and disassemble the (2) lash the individual pars using washing ol, ‘ad check he parts othe allowing detects: o-- ‘Ascemble the spring in such a manner that reat inthe of hole side of he groove ofthe oe oe | rotator main body. 3.26 Assembly of Intake and Exhaust DAIHATSU. 6+ 8DK-28 Z 00-12=, Cylinder Head and Valves Starting Valve: General Construction /Replacin 1,32 |6°8DK-28} Consumables, implements, and Measuring Instruments 3.8.2 Replacing Consumables, Implements, and Measuring 2) Adaptor a aa ‘construction of Starting Valve 6+ 8DK-28 Z 00-12 PRETCylinder Head and Valves Starting Valve: Disassembly, Inspection, and Maintenance [6-8DK-28) 3.3,3.4 Oe Disassembly and Assembly of Starting Valve 6 8DK-28 Z 00-12Cylinder Head and Valves '3.5|6-8DK-28| Assembly of Starting Valve camp wth th spt pn Z \ Vee ace ‘Assembly of Stating Valve ‘Specie torque: 58 Nm [6.0 kot.) 6+ 8DK-28 2 00-12 DAIHATSUCylinder Head and Valves Rocker Arm Device: General Construction / Consumables, |, Implements, and Measuring instruments / Disassembly Fost am eat lor) Construction of Rocker Arm Device DAIHATSU. 6+ 80K-28 Z 00-12Cylinder Head and Valves .4,4.5 [6°8DK-28} Inspection, Maintenance, and Assembly of Rocker Arm Device 4 henetenandidtonneret gcc {ommn) a r= \| [+ Bush pressing fore 12.7 23.5KN Inspection of Rocker Arm Device spectod orgie 6 8DK-26 Z 00-12 11900 240085 Pant Inspection of Push Red Clearance) DAIHATSUCylinder Head and Valves me Indicator and Safely Valves: General Construction Replacing Concumabiee, implementa, and Measuring nstaamente °°"? |6:BDK-28 35 Indicator and Safety Valves 3) Box Spa CO 6+ 8DK-28 2 00-12Cylinder Head and Valves 3 |6-8DK-28) Disassembly of Indicator and Safety Valves 3.5.3 Disassembly of Indicator and reassenbing ©) Loosen and dconnect heaping resin, (BSwom me | men the spring eetainer i taken out 6 +8DK-28 Z 00-12 a Inestor and Safety Valves DAIHATSUCylinder Head and Valves Indicator and Safety Vaive: Inspection and Maintenance / Assembly and Adjustment / Mounting sin erad | specs ost suey ne Sefety Valve Testing Tum the agustng serow, ond adjust he vave ‘pening pressure, DAIHATSU, 6+ 8DK-28 Z 00-12Cylinder Head and Valves, ‘Assembly and Mounting of Indicator and Safety Valve 6+ 8DK-28 Z 00-12 DAIHATSUCylinder Head and Valves Nozzle Holder Guide: Extraction / Cooling _|6-80K-28| 61,62 3-6 Nozale Holder Guide 1) Oring 3-13 No.ASO a 3-6.1 Extraction of Nozzle Holder Guide = 3.62 Cooling of Nozzle Holder Guide Se ‘Cooling procedure> anazee hae 5ua0 zl Nozale Holder Guide Cooling Procedure Lay be wood, th sar nae tinge oa DAIHATSU 6+ 80K-28 A 02-2Cylinder Head and Valves Nozzle Holder Guide: ing-In + Fish the works of above 1 to 3 betore cooling the nozzle holder guide. Nzsle Holder Guide iting in Procedure {6) ctl he snap sping othe specitod positon. 6-8DK-28 A 02-2 CIECylinder Head and Valves Memo \6-8DK-28) DAIHATSU 6 80K-28 Z 00-12Piston and Connecting Rod 4|6:80K-28| General Construction 4, Piston and Connecting Rod 4-1 General Construction page ¥ “he comecing rae of eaton see de toring fil ‘nd pan being Porzontl uso is / en) (> reenp = (0) Pin 6+ 8DK-28 Z 00-12 DAIHATSUPiston and Connecting Rod Repiacing Consumables, Implements, and Measuring Instruments 19 Consumables, nts, and Measuring Instruments 5) Meta 6) Piston Suspending Implement 4) Protection Ring Extracting Implement DAIHATSU 6+ 8DK-28 Z 00-12Piston and Connecting Rod “3.1 6-8DK-28| Extraction of Piston 4-3 Disassembly of Piston and suspending teased hole using a tap (M2 Connecting Rod engine is tured, nthe engine trame side on the both sides of the cyinder tobe overhauled, positon of about 60° Piston Removal of Carbon in he Paton Suspending “Threaded Hole 6+ 8DK-28 Z 00-12 POEPiston and Connecting Rod Extraction of Piston 6-8DK-268) 3.4 (6) Tur the crankshat, and plac the piston to ‘Stomly tum the crankehat, taking cate that the igen doesnot tn Paced semen E Extraction of Piston DAIHATSU 6 8DK-28 A 04-9Extraction of Piston / Disassembly of Connecting Rod Large End Part oh Disassembly of Connecting Red Large End Part 6 8DK-28 Z 00-12 DAIHATSU.Piston and Connecting Rod Disassembly of Connecting Rod Large End Part |§-8DK-28| 3.2 pressure at whieh ‘sd ingpeet hae 6 Dissseombly of Connecting Rod Large End Part (Connection ot Hyaraule Jack ana Hyeraute Pump) Frage Removal of Connecting Rod Large End Part, (op and Bottom) 6+ 8DK-28 Z 00-12Piston and Connecting Rod Disassembly of Connecting Rod Large End Part Suspension a Piston 6+ 8DK-28 Z 00-12 DAIHATSUPiston and Connecting Rod Inspection and Maintenance of Piston 6-80K-28|""4.4 44 Inspection and Maintenance of Piston and Connecting Rod 4.4.1 Inspection and Maintenance of Piston Since the ems mentioned in bis section wil be the parts to whieh NOx Technical Code shallbo apple, when replacing any ofthese piston rng, and condtons of 19, abnormal contact, and carbon sludge deposed on (6) Bion ait to the ol hole ofthe piston pin, ane ‘oan the inside ofthe hoe (6) Measurement of dimensions Inspection and Maintenance of Piston Parts (@)Cean and perorn thorough inspection teans ef elar check Ge = Measurement Position of Piston 6+ 8DK-28 Z 00-12yn and Connecting Rod = Pi 2 [banka] speetonareyigienanes of Piston iapeston ana ») Piston pin and piston pn boss Measure the piston pin out clameter andthe ston pln boss inet ne wth ager wear carbon deposted on the piston tings, and wash the rings using “) po tog ope Oleg tone STEER onan ‘tenn fore Aext0_Ber006~0.11 | Clearance of Rings 6+8DK-28 A 04.01 PET)Piston and Connecting Rod Ton and Maintenance of Ring Inspection and x Maltenance ot Connecting Roa’. nspection \6-8DK-28) 4.2.4.3, 44.3 Inspection and Maintenance of loi pate =~ “oe Cm Inspection and Maintenance of Conneeting Rod Parts PE 6+ 8DK-28 A 04-01Piston and Connecting Rod "4.3 |6°8DK-28| Inspection and Maintenance of Connecting Rod (4) Measure the piston pin bush ioner lame ‘calevlate the clearance by combining ARS ‘Clearance of Paton Pin Bush Inner Diameter ‘out the bush when bubbles disappear § sO minutes), snd then inca (©) Conti te tightening torque and matchmaks shape. (CL): 45 Ascombiy of Piston and Connecting Fos) 6+ 8DK-28 Z 00-12 DAIHATSUPiston and Connecting Rod Inspection and Maintenance of Crank Pin Shell 6-80K-28) "4.4 [tensa Sars Poa (tm) learancefrem) tien) Aeo235 40:17 -026 Presence otto Inspection of Crank Pn Shell ‘Comecing od gent ‘rain aE Clearance of Crank Pin Shall Inner Dieter 6+ 8DK-28 7 00-12Piston and Connecting Rod ‘4.5|6°8DK-28| Replacement of Connecting Rod Bolt 44.5 Replacement of Connecting Rod Bolt Retin Beane rach eae bolt according to he folowing procedure, Smarkequvatentioque: | dentition Mark of Bot Head Part Example) 480 Nem (Okt) - ovcore 1060 ‘Application of Lubricating Agent 6+ 8DK.28 A 04-01 COIPiston and Connecting Rod Replacement of Connecting Rod Bolt Applicaton of Lubricating Agent tothe Bolt “threaded ar (Steed Sie) 120-40 kgtim) ‘Replacement of Connecting Rod Bolt-1 DAIHATSU 6+ 8DK-28 A 04-01Piston and Connecting Rod 5.1] 6-00K-29 Assembly of Connecting Rod Large End Part 4-5 Assembly of Piston and Connecting Rod 45.1 Assembly of Connecting Rod Large End Part (8) Cleany wip ff the ct and ol accumulated on the ini erace ofthe lage er part housing and th ret surface o ean all the pats using washing ol, and blow ‘Speci ol pressure: 63.4 MPa {850 katie) shel 8 of connecing red bot the crank pin and the Assembly of Connecting Rod Large End Part 6+ 80K28 Z 00-12 DAIHATSU,