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ZPurlin R1
ZPurlin R1
Number of Spans = 10
(for 1 or 2 spans, Bending Moment Coefficient is 8, for 3 or more spans, it is 10)
(in case of Bending about minor axis, (No of spans)x(No of sagrods+1) is used.
Dead Loads
Weight of Sheeting = 3.9 kg/sqm
Self Weight of Purlin = Automatically Calculated from Section properties
Extra for cleats, as % of Purlin weight = 10 %
Additional Dead Loads to Consider = kg/sqm
Live Loads
Live load on Roof = Automatically Calculated from Slope
= 59 kg/sqm
Additional Live Loads to be considered = kg/sqm
(For Design of Wall Girt (Cladding Runner), additional Live loads to be considered can be entered as -ve of LL on roof)
(Live load will be 0 effectively)
Wind Loads
Basic Wind Speed 47 m/s Terrain Category 2
k1 1 Maximum Horizontal Dimension of Building 64 m
k3 1 Hence, Bldg Class B
Height of Top 8m
Based on the data on right, k2 is obtained from the tables
k2 0.98
Based on the h/w and l/w, the values of Cpe is obtained from tables as noted below:
Maximum Downward Cpe (include sign) -0.4
Maximum Upward Cpe (include sign) -0.7
m Section properties
Try Z 200x60x2.3
Output Summary
Stresses Ok? OK
Critical Stress Factor 0.73
Hence, Overall: OK
Notes:
1. Section Properties Check based on Section 9 of B:5950 Part 5 is a guideline and not mandatory
Hence, Design is considered Safe even if above check only is not okay but all other check
2. Currently, this design only works if full width is effective. If full width is not effective,
this spreadsheet will report Failure in Stress Check
3. Not suitable currently for curved roofs.
4. Design is not suitable for varying spans of purlins (varying truss spacing)
is a guideline and not mandatory
only is not okay but all other checks are okay
width is not effective,
ss spacing)
Z Purlin
Created
Design_Report
by Madurai ES Consultancy Services Pvt Ltd
Z Purlin Design Report Prepared By Madurai ES Consultancy Services Pvt
Code Author: S. Arunkumar, Managing Director.
Revision History R0: Basic Design with checks for Stresses and Deflection based on IS 800 only
R1: Added Section property checks and Allowable Stress Calculations based on IS 801
Number of Spans = 3
Bending Moment Coefficients: Use 8 for Single/Two spans, 10 for 3 or more spans
Bending Moment Coefficient for Mxx(BMCX) 10
For Bending About Minor Axis, Number of spans= number of spans x (number of sagrods+1)
Number of Spans about Minor Axis = 9
Bending Moment Coefficient for Myy(BMCY) 10
DEAD LOAD
LIVE LOAD
Live Load on Roof = 75 kg/sqm if slope is less than 10 degrees. If Slope is more than 10 degrees, LL = 75 – 2x(slope-10), subject to minimum of
Live load on Roof = 59 KG/M2
Additional Live Loads to be considered = KG/M2
(For Design of Wall Girt (Cladding Runner), additional Live loads to be considered can be entered as -ve of LL on roof)
Page 5
Z Purlin
Created
Design_Report
by Madurai ES Consultancy Services Pvt Ltd
onsultancy Services Pvt Ltd.
r, Managing Director.
S 800 only
ns based on IS 801
16/8/11
m/m) in kg/m
Page 6
Z Purlin
Created
Design_Report
by Madurai ES Consultancy Services Pvt Ltd
= 0.590 kN/sqm
WIND LOAD
Terrain Category 2
Maximum Horizontal Dimension of Building 33.528 m
Hence, Building Class is B
Height of Top 10.3632 m
Based on the h/w and l/w, the values of Cpe is obtained from tables as noted below:
Maximum Downward Cpe (including sign) -0.4
Maximum Upward Cpe (including sign) -0.7
Page 7
Z Purlin
Created
Design_Report
by Madurai ES Consultancy Services Pvt Ltd
Design Calculations: Primary Load Cases – Conversion of forces to Normal And Tangential Components
WL is normal to roof
Hence, WL1 normal component = WL1 x Spacing -1.893 kN/m
And, WL1 Tangential component = kN/m
WL is normal to roof
Hence, WL2 normal component = WL2 x Spacing 0.158 kN/m
And, WL2 Tangential component = kN/m
For Strength Design, 0.75 factor is applicable for combinations with Wind Load since 33.33% extra stress i
Hence, the components of load in the various load combinations for Strength design are
DL+LL 0.75(DL+WL1) 0.75(DL+LL+WL2)
Page 8
Z Purlin
Created
Design_Report
by Madurai ES Consultancy Services Pvt Ltd
omponents
abulated
Page 9
Z Purlin
Created
Design_Report
by Madurai ES Consultancy Services Pvt Ltd
Normal Load 1.179 -1.293 1.003 kN/m
Tangential Load 0.383 0.041 0.287 kN/m
Design Calculations: Checking Basic Section Properties based on Section 9 of BS:5950 Part 5 – 1998
Hence OK
Hence OK
Hence OK
Page 10
Z Purlin
Created
Design_Report
by Madurai ES Consultancy Services Pvt Ltd
m/m) in kg/m
– 1998
Page 11
Z Purlin
Created
Design_Report
by Madurai ES Consultancy Services Pvt Ltd
Hence OK
Check No. 5 – Zxx of Purlin >= WL/1400 for Simply Supported Purlin and >=WL/1800 for Continuous Pur
Zxx = 47.72 cm3
WL/denominator 23.580
Hence OK
Design Calculations: Checking Basic Section Properties based on IS 801 for Lip of Purlin
Minimum Depth of Lip shall be 2.8 x t x ((w/t)^2-281200/Fy)^(1/6) and not less than 4.8t
t= 2.3 mm
w= 49.4 mm
Fy= 2400 kg/sqcm
w/t= 21.47826087
2.8 x t x ((w/t)^2-281200/Fy)^(1/6) 17.048 mm
4.8t= 11.04 mm
Lip l= 20 mm
Hence OK
Hence OK
Page 12
Z Purlin
Created
Design_Report
by Madurai ES Consultancy Services Pvt Ltd
Page 13
Z Purlin
Created
Design_Report
by Madurai ES Consultancy Services Pvt Ltd
Compression stress based on full width = Max (Mxx/Zxx+Myy/Zyy) for all three unfactored combinations
f = 132.225 N/sqmm
= 1322.249 kg/sqcm
1435/sqrt(f) = 39.463
w/t = 21.47826087
Maximum Compressive Stress based on Lateral Buckling of Flange, as per Clause 6.3 of IS 801
Calculate X=L2Sxc/(dIyc)
and Y = Pi2ECb/Fy
Fb, the Allowable Compressive Stress based on Lateral Buckling of Flange is calculated as
X<0.18Y implies, Fb = 0.6 Fy - CASE (i)
X>0.18Y but X<0.9Y implies, Fb= 0.667 Fy – Fy . X / (2.7 Y) - CASE (ii)
Page 14
Z Purlin
Created
Design_Report
by Madurai ES Consultancy Services Pvt Ltd
red combinations
Section
of IS 801
Page 15
Z Purlin
Created
Design_Report
by Madurai ES Consultancy Services Pvt Ltd
X>0.9Y implies Fb = 0.3 Fy . Y / X - CASE (iii)
Pi = 3.1415926536
E = Modulus of Elasticity, as per IS 801 is taken as 2074000 kgf/sqcm
Cb as per IS 801 can be taken conservatively assuming M1=0 (en 1.75
Fy = 2400 kg/sqcm
Hence, Fb = 0.667Fy-Fy.X/(2.7Y)
= 1414.6889296 kg/sqcm
= 141.469 N/sqmm
As per clause 6.4.1 of IS 801,allowed maximum average shear stress Fv in kgf/sqcm is calculated as
Page 16
Z Purlin
Created
Design_Report
by Madurai ES Consultancy Services Pvt Ltd
calculated as
th – 2 x thickness)
Page 17
Z Purlin
Created
Design_Report
by Madurai ES Consultancy Services Pvt Ltd
Hence, h/t = 84.957
4590/sqrt(Fy) = 93.693
Hence, Case is : 1
Hence OK
As per clause 6.4.2of IS 801 for the design check of allowable stress in combined shear and bending
Fbw = 36560000/(h/t)^2
Here, h/t already calculated above 84.957
Already calculated fbw = Mxx/Zxx since Zyy at web is very high (x=t/2, Z=I/x)
DL+LL DL+WL1 DL+LL+WL2
Mxx/Zxx 88.947 130.077 100.849 N/sqmm
Fbw 144 191.52 191.52
Page 18
Z Purlin
Created
Design_Report
by Madurai ES Consultancy Services Pvt Ltd
and bending
Page 19
Z Purlin
Created
Design_Report
by Madurai ES Consultancy Services Pvt Ltd
As per clause 6.4.3 of IS 801 for the design check of allowable stress in combined shear and bending
SQRT((fbw/Fbw)^2+(fv/Fv)^2) must be less than 1
In this clause, Fbw is not restricted by 0.6Fy and Fv is not restricted by 0.4Fy
Theoretical Deflection is calculated as (5/384) (wl^4/EI) for Simply Supported beam and (3/384) (wl^4/EI)
w is normal component of unfactored distributed load in kN/m, max. of all load combinations
= 1.724 kN/m
Page 20
Z Purlin
Created
Design_Report
by Madurai ES Consultancy Services Pvt Ltd
r and bending
ations
Page 21
Z Purlin
Created
Design_Report
by Madurai ES Consultancy Services Pvt Ltd
Hence, Theoretical Deflection = 17.64 mm
Hence OK
As per MBMA, allowed deflection from Live load component must be within Span/240
Span 6.000 m
or 6000 mm
Span/240 = 25.00 mm
Hence OK
Results Summary
Stresses Ok? OK
Critical Stress Factor 0.73
Hence, Overall: OK
Notes:
1. Section Properties Check based on Section 9 of B:5950 Part 5 is a guideline and not mandatory
2. Currently, this design only works if full width is effective. If full width is not effective,
this spreadsheet will report Failure in Stress Check
3. Not suitable currently for curved roofs.
4. Design is not suitable for varying spans of purlins (varying truss spacing)
Page 22
Z Purlin
Created
Design_Report
by Madurai ES Consultancy Services Pvt Ltd
5 – 1998
mandatory
Page 23