b lo c k d ia g r a m A D E C -E C U 7 B R 2 0 0 0 C R /B R 4 0 0 0 p h a s e C

A D E C _ E C U 7 _ B lo c k b ild .D R W
" C - M O D E L L "
T Z E M /D e b e la k
E d it io n 1 . 0
D a te 2 5 .1 1 .2 0 0 4
D a im le r C h r y s le r O ff-H ig h w a y

X 1 X 2 X 3 X 4

p la n t s id e e n g in e s id e

c o d e A

c o d e B
c o d e A
X 4 (4 6 p in s ):

c o d e A
X 3 (2 1 p in s ):
1 x IG I 0 ..3 2 V 2 0 x IO fo r B O S C H D M V 2 1 , L E A D in je c to rs
c o d e A
1 x 2 4 V p o w e r s u p p ly in p u t w ith fo u r B a n k s , U b a t to 4 5 V
(IO 2 1 -> B a n k 2 In je k to r 1 / IO 4 2 -> B a n k 4 In je k to r 2 )
2 x P W M h ig h s w itc h , fo r in d u c tiv e o r re s is tiv e lo a d s < 3 A
c o d e B
c o d e A 1 x P W M _ C M 2 h ig h s w itc h , fo r in d u c tiv e o r r e s is tiv e lo a d s < 3 A
X 1 (4 6 p in s ): X 2 (9 2 p in s ):
8 x D I 5 0 V e le c tr ic a l is o la te d 1 2 x T I fo r P T 1 0 0 o r P T 1 0 0 0 a n d N T C s e n s o rs
1 x E S I w ith o p e n lo a d d e te c tio n c o d e A 2 x A S I fo r in d u c tiv e s e n s o r s
1 x F IP 0 ..3 2 V 4 x F I fo r in d u c tiv e s e n s o r s
2 x A I a n a lo g u e in p u t 0 ..1 0 V o r 4 ..2 0 m A ; 5 0 V e le c tr ic a l is o la te d 4 x T O h ig h s w itc h fo r in d u c tiv e o r r e s is tiv e lo a d s < 1 ,5 A
2 x A O a n a lo g u e o u tp u t fo r v o lta g e in s tr u m e n ts ( 0 ..1 0 V / 8 m A ) 1 x P W M _ C M 1 h ig h s w itc h , fo r in d u c tiv e o r r e s is tiv e lo a d s < 3 A
4 x T O P h ig h o r lo w s w itc h m a x . 1 ,5 A in s u m < T O P 1 ..4 3 A 1 4 x P I fo r 0 ..5 V s e n s o r s o r s w itc h e s
fo r in d u c tiv e o r r e s is tiv e lo a d s 3 x P F I fo r 0 ..5 V s e n s o r s , s w itc h e s o r h a ll s e n s o r s w ith 5 V s u p p ly
1 x F O tr a n s ito r o u tp u t lo w s w itc h < 1 ,5 A 1 x P T I fo r 0 ..5 V s e n s o r s , s w itc h e s o r to rq u e s e n s o rs w ith 5 V s u p p ly
2 x C A N _ P h ig h s p e e d b u s ; 5 0 V e le c tr ic a l is o la te d 3 x L S I fo r 2 4 V /5 V b e d ia le v e l s e n s o r s , s w itc h e s o r 0 ..5 V s e n s o rs
1 x C A N _ E h ig h s p e e d b u s ; 5 0 V e le c tr ic a l is o la te d

S p lic in g in t h e e n g in e h a r n e s s :
- > G N D -S ig n a l
* T I1 1 _ G N D .. T I1 2 _ G N D s h a r e d
w it h a n y o f T I1 _ G N D .. T I1 0 _ G N D
-> + 5 V -s u p p ly a n d G N D -S ig n a l ⊗
P I1 0 .. P I1 4 , P F I1 . . P F I3 , P T I s h a r e d w it h
P I7 _ 5 V _ T 7 . . P I9 _ 5 V _ T 9 , P I7 _ G N D . . P I9 _ G N D
-W 1 -W 2 -W 3 -W 4 m a x im u m 4 in p u t c h a n n e ls s w it c h e d t o g e t h e r !

d ig it a l in p u t + -
( 5 0 V e le c t r ic a l is o la t io n )
te m p e ra tu re in p u t p re s s u re in p u t in je c t o r o u t p u t
D I1 a n g le s p e e d in p u t p re s s u re in p u t in je c t o r o u t p u t
T I1 p P I1 IO 1 1
D I2 L p
T P T 1 0 0 A S I1 U
P I1 2 IO 3 1
P T 1 0 0 0
D I3 N T C
0 ..5 V U
f
D I4 ⊗ 0 ..5 V

D I5
te m p e ra tu re in p u t p re s s u re in p u t in je c t o r o u t p u t
D I6 a n g le s p e e d in p u t p re s s u re in p u t in je c t o r o u t p u t
T I2 p P I2 IO 1 2
D I7 L p
T P T 1 0 0 A S I2 U
P I1 3 IO 3 2
P T 1 0 0 0
D I8 N T C
0 ..5 V U
f
2 4 V +
⊗ 0 ..5 V
e m e r g e n c y s to p in p u t s u p p ly

te m p e ra tu re in p u t p re s s u re in p u t in je c t o r o u t p u t
E S I fre q u e n c y in p u t p re s s u re in p u t in je c t o r o u t p u t
T I3 p P I3 IO 1 3
fr e q u e n c y in p u t p la n t s id e T P T 1 0 0 F I1 n P I1 4 p IO 3 3
P T 1 0 0 0 U
N T C
f 0 ..5 V U
F IP ⊗ 0 ..5 V

a n a lo g u e in p u t + - + -
(4 ..2 0 m A o r 0 ..1 0 V te m p e ra tu re in p u t p re s s u re in p u t in je c t o r o u t p u t
5 0 V e le c t r ic a l is o la t io n ) fre q u e n c y in p u t p r e s s u r e / to r q u e in p u t in je c t o r o u t p u t
T I4 p P I4 IO 1 4
A I1 n p / T
T P T 1 0 0 F I2 U
P T I IO 3 4
P T 1 0 0 0
A I2 N T C
f 0 ..5 V U
+ -
⊗ 0 ..5 V
a n a lo g u e o u t p u t ( 0 .. 1 0 V ) V n o t to u s e !

te m p e ra tu re in p u t p re s s u re in p u t in je c t o r o u t p u t
A O 1 fre q u e n c y in p u t p r e s s u r e / fr e q u e n c y in p u t in je c t o r o u t p u t
T I5 p P I5 IO 1 5
A O 2 F I3 n P F I1 p / T IO 3 5
T P T 1 0 0
U
tr a n s it o r o u t p u t p la n t s id e P T 1 0 0 0
N T C
( lo w o r h ig h s w it c h ) f 0 ..5 V U
⊗ 0 ..5 V
n o t to u s e !
T O P 1
te m p e ra tu re in p u t p re s s u re in p u t in je c t o r o u t p u t
T O P 2 fre q u e n c y in p u t p r e s s u r e / fr e q u e n c y in p u t in je c t o r o u t p u t
T I6 p P I6 IO 2 1
T O P 3 F I4 n P F I2 p / T IO 4 1
T P T 1 0 0
P T 1 0 0 0 U
T O P 4 N T C
f 0 ..5 V U
fre q u e n c y o u tp u t
⊗ 0 ..5 V

( lo w s w itc h ) n o t to u s e !
te m p e ra tu re in p u t p re s s u re in p u t in je c t o r o u t p u t
F O tr a n s it o r o u tp u t p r e s s u r e / fr e q u e n c y in p u t in je c t o r o u t p u t
T I7 p P I7 IO 2 2
C A N - B U S T P T 1 0 0 T O 1 P F I3 p / T IO 4 2
P T 1 0 0 0 U
N T C
0 ..5 V U
C A N 1 _ P ⊗ 0 ..5 V

C A N 2 _ P n o t to u s e !
te m p e ra tu re in p u t p re s s u re in p u t in je c t o r o u t p u t
tr a n s it o r o u tp u t le v e l s e n s o r in p u t in je c t o r o u t p u t
P C S 5 P r o t o k o ll T I8 p P I8 IO 2 3
T P T 1 0 0 T O 2 U
L S I1 IO 4 3
P T 1 0 0 0
N T C
0 ..5 V
0 ..5 V

te m p e ra tu re in p u t p re s s u re in p u t in je c t o r o u t p u t
tr a n s it o r o u tp u t le v e l s e n s o r in p u t in je c t o r o u t p u t
C A N - d ia lo g T I9 p P I9 IO 2 4
T P T 1 0 0 T O 3 U
L S I2 IO 4 4
P T 1 0 0 0
N T C
0 ..5 V
0 ..5 V

te m p e ra tu re in p u t p re s s u re in p u t in je c t o r o u t p u t
tr a n s it o r o u tp u t le v e l s e n s o r in p u t in je c t o r o u t p u t
T I1 0 p P I1 0 IO 2 5
T P T 1 0 0 T O 4 L S I3 IO 4 5
U
P T 1 0 0 0
N T C
* 0 ..5 V ⊗
0 ..5 V
ig n it io n in p u t
n o t to u s e !
2 4 V
IG I s u p p ly
te m p e ra tu re in p u t p u ls e w id th m o d u la t e d o u tp u t p re s s u re in p u t p u ls e w id th m o d u la t e d o u tp u t
w ith m e a s u r e d c u r r e n t p u ls e w id th m o d u la t e d o u tp u t
T I1 1 p P I1 1 C A N _ E P W M 1
p o w e r s u p p ly in p u t T P T 1 0 0 P W M _ C M 1 U
P W M 2
⊗
P T 1 0 0 0
N T C
* I
0 ..5 V I
I
2 4 V n o t to u s e ! C A N - b u s e n g in e s id e n o t to u s e !
s u p p ly n o t to u s e !
te m p e ra tu re in p u t P O M M p u ls e w id th m o d u la t e d o u tp u t

e n g in e s id e
w ith m e a s u r e d c u r r e n t

p la n t s id e
- +
T I1 2 M 2 4 V
T P T 1 0 0 P W M _ C M 2
P T 1 0 0 0 p o w e r o u tp u t m o d u le s ta rte r s ta rte r b a tte ry
N T C
* I
n o t to u s e !