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Smallvolumeprover Brochure PDF
Smallvolumeprover Brochure PDF
How the
SVP Compares With its founding principle in double chronometry established in 1964, the SVP has a track
record of more than half a century, combined with decades of continuous improvements
for ever more versatile, more reliable and more user-friendly proving solutions.
Small Volume Provers alone overcome Honeywell Enraf’s latest SVP draws on this experience and a deep domain knowledge
the disadvantages and problems for the best solution yet, leading the way in design, quality and manufacturing with
with existing proving solutions for a rage of improvements:
establishing flow metering accuracy
in custody transfer applications: • Alignment upgrades on the drive • An innovative design for greater
system strength for large provers
• Master meters, while less expensive to
• Ekonol® or Carbon filled PTFE seals • A new SVP Controller, offering a 3.5”,
purchase, require flow calibration and their
providing unrivalled chemical 6-line, multifunction display for
tendency to drift increases system
compatibility and seal integrity real-time visual monitoring and control
uncertainty. A smaller turndown ratio than
• A portable handheld controller, of the operation, as well as data logging,
the SVP also means that covering the
the Local Access Device (LAD), full text error messaging, diagnostics
same range of flow rates requires several
to access and control all SVP controller and water draw control functions.
master meters of different sizes, increasing
ownership and maintenance costs. functions in the field
• Pipe provers, once the market standard, Field-proven, Honeywell Enraf’s SVP uses a precision-machined, stainless steel smooth
are now known for low turndown ratios, bore cylinder and measurement piston with an integral bypass valve to minimize flow
frequent maintenance requirements and stream disturbance. It ensures constant proving results with a repeatability equal to or
very large footprints. Contractors and exceeding the industry standard of 0.02%, making it the perfect choice for all stationary,
systems integrators often ignore potential portable or offshore applications. It maintains optimum performance over a wide range of
for longer-term issues around maintenance, conditions, including high and low temperatures, high pressures, and many types of fluids.
safety and repeatability. Over time these The Honeywell Enraf Small Volume Prover can be used for all types of flow meters,
can make pipe provers an inefficient including PD, Turbine, Coriolis and Ultrasonic meters.
solution, poorly adapted for changing
process requirements.
An intuitive user interface with easy-to-read Compliant with most stringent international Flow rate rangeability is better than 1200:1,
LCD color display provides information on standards and certifications for both and the SVP is equally suitable for
piston position, motor status, error status, mechanical and electrical components, volumetric and mass meter proving.
cycle value, prover date and sweep time. SVPs are ready to use globally: Easy to maintain, the SVP offers easy access
The handheld Local Access Device (LAD), • Mechanical requirements are met with to internal parts and seals. With a piston
meanwhile, offers a menu-driven display for components designed in accordance supported at both ends by the double-shaft,
complete programming of system settings with API MPMS Chapter 4.2 and OIML it does not need to be mounted vertically,
and optional data display, including a R119. All prover materials meet ASTM, eliminating the need for machinery to lower
programmable motor stop delay, prover ANSI piping and fittings, ASME pressure the prover to the horizontal position or to
cycle counter, sweep time display, multiple containment design, CRN for Canada disconnect process piping. As the drive
readable alarms, alarm acknowledgement and PED for Europe requirements. alignment is factory secured, and there are
and clearing, and water draw functionality. no hydraulics or pneumatics systems, the
• Electrical components meet global
Electromechanical piston return through our requirements, including CSA-US, maintenance operations are reduced to the
patented electromechanical chain drive ATEX and IECEx electrical certification minimum, for significant savings over time.
system offers a much better longevity than Extend your SVP lifetime by sending aged
• Pressure containing welds are welded
other materials. During proving runs, the provers back to the factory to be refurbished
by a certified welder as per ASME BPV
piston follows the flow stream in full and upgraded to the latest design. Honeywell
code section IX
freedom for minimal effect on the flow Enraf’s engineering review determines which
• Our prover calibration laboratory is VSL
stream and improved repeatability even for main components (shafts, tube, piston etc)
accredited, with calibration instruments
low flow rates and light products. A drive can be reused and delivers a refurbished
traceable to NIST standards.
assembly aligned and completely secured prover complete with factory warranty at a
in the factory, prevents any misalignment Suitable for a wide range of working
fraction of the cost and in a fraction of the
that could become the cause of a failure for conditions, the SVP maintains optimum
time compared to a new prover. Increasing
the optical switches. performance even in high and low ambient
the useful life of the asset and decreasing the
temperatures, at high pressures and across
Enhanced poppet valve and piston seal total cost of ownership will ensure you get
a wide range of fluid types including liquid
designs minimize resistance to the flow the very best return on your investment.
gas, fine chemicals, and crude oil.
stream, decreasing the need for traction,
motor power consumption and stress on
mechanical components. No adjustment of
the poppet valve is required even with large
pressure changes in the system.
Exceptional corrosion resistance results
from a hard chrome lined measurement
cylinder, and use of 304L or 316L stainless
steel for all wetted parts such as the flow
tube, the entire piston assembly and the
end flanges. Whether facing external
corrosion in offshore applications or
internal corrosion such as pitting or stress
cracking corrosion, the SVP is built to last.
A Field-proven
Operating Principle
Model
In the stand-by mode the SVP piston is smooth-bore section of the prover body
downstream and stationary. The piston’s with minimal effect on the flow stream.
inner flow-through valve is open (slightly Two precision optical switches are mounted
Selection
upstream of the main piston body), externally on the switch bar above the piston
allowing product to flow freely through drive shaft to measure the travel time of the
the prover’s measurement cylinder piston. With fast response times (5 X 10-6
without significant pressure loss. sec), these are reliable and repeatable,
Our model selection guide makes
When the operator starts a proving run showing a maximum deviation of ±0.0005%
choosing the right model of prover for
(Figure 1), the proving computer signals on repeatability of linear measurement. The
the right application easy. Just provide
the SVP Controller to engage the motor first optical switch is actuated by a flag
the minimum required information:
to draw the piston assembly to the attached to the external piston shaft a short
• Maximum flow rate upstream start position. The piston is run after it is released, indicating the start of
then released by the chain driven return the timing sequence to the computer. The
• Pressure, temperature, mechanism, allowing it to travel freely second optical switch is located downstream
fluid requirements downstream with the fluid. As the piston on the switch bar, allowing the flag to actuate
• Electrical approvals and is released, the flow through valve closes the switch at the end of the calibrated
power supply type with assistance of a spring (Figure 2), displaced volume. At the same time, the
synchronizing the piston velocity with the controller sends a signal to the proving
• Extra corrosion resistance needs
fluid velocity as it travels through the computer to stop the timing sequence.
• Mobile (trailer mounted model
requirements and options,
Technical specifications
including flexible hoses,
swivel and/or hydraulic arms) Unidirectional type piston prover, repeatability 0.02%, according to API MPMS Chapter 4.2.
Available models are described Model Displaced Volume Max Flow Max Flow Max Flow
in the technical data section. Type U.S. Gallons per minute (GPM) Barrels per hour (BPH) U.S. Gallons per minute (GPM) Cubic meters per hour (m3/h)
Figure 2
Why Honeywell
Honeywell small volume provers are a
state of the art technology with world-class
design and manufacturing quality.
Materials CSA/US Class I, Div.1, Group C T3B * -40 °C to +40 °C (-40 °F to 104 °F)
Material of process fluid wetted parts: ATEX II 2 (1) G Ex d [ia Ga] IIB T4 (T3) Gb, -40 °C to +40 °C (-40 °F to 104 °F)
AISI 304/304L (UNS30400/UNS30403) II 2 G c IIB T4 (T3) -20 °C to +60 °C (-4 °F to 140 °F)
stainless steel or AISI 316/316L
IECEx, Ex d [ia] IIB T4 Gb -40 °C to +40 °C (-40 °F to 104 °F)
(UNS31600/UNS31603) stainless steel.
-20 °C to +60 °C (-4 °F to 140 °F)
Offshore provers use 316 Stainless
Steel for wetted parts and for drive * Not available on offshore provers
end mechanical components
(chains, bars, sprockets etc). Technical Specifications
Prover skid coating: Galvanized to Traditionally, micro-processor based flow In recent years, flow meter manufacturers
ASTM123 specification for adverse meters have been considered as difficult to have brought several improvements in the
atmospheric conditions. prove with small volume provers, due to performance of the meters, putting
Material of seals: Standard Ekonol filled irregularities in the pulses, and sensitivity electronic meters on par with mechanical
PTFE seal or Carbon Fiber Reinforced to the closing of the poppet valve. The ones. The maximum flow rate usable with
PTFE seal (for crude oil applications). common countermeasure, in compliance these new generation meters depends on
to API MPMS chapter 4.2, has been to its pulse quality, its damping factor and
Junction boxes: Marine grade
specify Provers of larger size. Which response time. Consult the flow meter
aluminum or AISI 316 stainless steel.
meant, at constant size, “de-rate” the manufacturer for information on maximum
Flow tube finish: Stainless steel
maximum flow rate usable with Ultrasonic flow rates.
brushed or white paint.
and Coriolis flow meters.
Tubing size, connections,
threads: US customary units/sizes.
Lifting and Positioning Drains and Vents Pressure and Temperature
Mounted horizontally to the steel skid base. Vent and drain at top and bottom of the Measurements
The prover is equipped with four lifting lugs barrel or flow tube. Two temperature transmitters with 4-wire
and four anchor points. Drains: Ball valves flanged 1” or 1.5” ANSI, high precision RTDs and 1 pressure
Trailer: Ball and hitch or goose-neck trailer class matching in- and outlet rating. transmitter mounted on prover, plumbed
including mounting of SVP. Power supply and wired to a common junction box.
Vents: 1/2” ball valves class 3000 lbs.
of the trailer itself is 24 Vdc (Prover power Calibrated temperature transmitter range to
RF connection flanges used for vents & drains.
may be AC or DC as required). The trailer customer’s specifications. Pressure
comes with a USA-DOT road license. transmitter calibrated for the appropriate
Fluid Types
Includes level jacks, electric running lights, range. Pressure and temperature
Crude oil, hydrocarbons, fine chemicals, transmitters are of smart design and
spare tire, electric brakes, toolbox (empty).
liquid gases, condensates, water. explosion proof rated with 4-20 mA output
Environmental Conditions Fluid temperature: -40 °C to +80 °C and digital displays.
(-40 °F to 176 °F) (lower and higher
Ingress Protection(IP) rating: IP56
temperatures available on special
Relative humidity: 5% to 95%
order – consult the factory for details)
non-condensing
Pressure drop: <= 10 psig
(using water as process fluid)
Motor Power .5 HP 1 HP 1 HP 1 HP 1 HP 2 HP 5 HP
Z - Available -20 °C to +60 °C (-4 °F to 140 °F) or -40 °C to +40 °C (-40 °F to 104 °F)
Z 1 - Only available -20 °C to +60 °C (-4 °F to 140 °F)
Z 2 - Only ATEX, no IECEx available
Options
• Extra optical switch • Carbon fiber reinforced seal • Volumetric water draw
–– This switch reduces the volume signal to a –– Standard seals are made of Ekonol® filled –– The standard factory test is volumetric water
lower displaced volume to reduce the PTFE. For crude oil applications draw by gravimetric calibration (API Chapter
calibration runtime on low flow rates. The it is advisable to use carbon-reinforced seals 4.9.4). On request the factory can calibrate
smaller stroke volume is selected via a menu to increase their lifetime. the prover with volumetric method water
option. Position of the third optical • Controller location draw according to API MPMS 4.9.2.
switch depends on the application: Please • Leak detection instrumentation
contact your nearest sales office. –– On the standard design the controller
is facing right, as on the pictures. –– All provers come with a pressurization tool.
• Nitrogen purge system For constrained spaces it is possible The Leak detection instrumentation kit
–– The purge covers consist of both a cover to locate the controller facing left. consists of a differential pressure gauge for
on the downstream shaft and a cover for the • Controller power supply checking seal leakage.
drive end and are needed to prevent icing of • Water draw kit
the shaft that can occur when the product –– The SVP controller can be supplied in AC
temperature is below 0 °C (32 °F) when in (100-240 VAC, Single Phase) or 24 VDC –– Consists of a solenoid valve assembly: Refer
operation. Covers are made of stainless steel version. 70 Watts service recommended. to manual for further explanation.
and will have O-ring sealing. The kit includes a • Temperature and pressure transmitters • Water draw instrumentation kit
pressure relief valve. The drive end will also be
–– The prover is delivered as standard with –– Consists of high accuracy temperature and
purged via a purge control system. Purge
Honeywell Smart transmitters ST800 and pressure transmitters (NIST traceable): Refer
system may be manual or automatic, but
STT 250. Other brands, or delivery without to manual for further explanation. Available in
the automatic purge is not available below
transmitters, are available on request. US customary or metric version.
-20 °C (-4 °F) ambient temperature.
• PED (Pressure Equipment Directive)
• High temperature insulation 97/23/EC, Europe models Recommended Spare Parts
–– This option is for applications on process fluid
–– Testing & material certificates can be provided On request the prover is delivered
temperatures above
according to 97/23/EC Directive. Material with a standard set of spare parts
60 °C (140°F). It consist of two parts:
certificates will be according to ISO EN10204: covering 2 years’ common needs:
1. An insulation plate between
2004 3.1 or ISO EN10204: 2004 3.2
the drive unit and flow tube. • Two spare detector switches
2. An insulation jacket for the flow • PMI (positive material identification) on
tube. This is model-dependent welds and pressurized parts • One set of piston seals
and not suited for tracing. –– Positive material identification on welds and • One set of poppet valve seals
–– For low temperature applications the pressurized parts will be performed according • One set of main shaft seals
insulation plate is a minimum requirement to API 587 on the parts as these enter the
factory in Roswell, GA. • Motor stop switch
protect the drive end.
• NACE ISO 15156 (MR-0175) • Motor relay
• Additional puller (models 35, 85 or 120)
–– Models 35, 85 or 120 come with one puller –– NACE MR-0175 conformity for wetted and
as standard on the chain drive pulling system. pressurized parts (for use in corrosive
Adding an additional puller decreases the idle environments in oil and gas production).
time between runs and increases the
frequency of the proving runs.
F E
LEFT SIDE
B C
RIGHT SIDE
FLOW
Inlet & Outlet 424 513 513 565 673 756 840
D
Height (16.7” ) (20.2” ) (20.2” ) (22.3” ) (26.5” ) (29.8” ) (33.1” )
Inlet & Outlet 780 1369 1369 1299 1473 1930 2045
E
Separation (30.7” ) (53.9” ) (53.9” ) (51.2” ) (58.0” ) (76.0” ) (80.5” )
Note: Dimensions mm (inch). Weight Kg (pound). Dimensions and Weight are indicative, without trailer, and correspond to the lowest pressure rating.
Identification Code
Model
S Standard Configuration *
P Portable Applications (Supplied with trailer) *
O Offshore and Marine, Coastal and Ship Application
Key Number Model
0 0 5 Volume 5 Gallons, Max. Flow 715 BPH, 500 GPM, 114 m3/h
0 1 5 Volume 20 Gallons, Max. Flow 2140 BPH, 1498 GPM, 340 m3/h
0 2 5 Volume 20 Gallons, Max. Flow 3570 BPH, 2499 GPM, 568 m3/h
0 3 5 Volume 25 Gallons, Max. Flow 5000 BPH, 3500 GPM, 795 m3/h
0 5 0 Volume 40 Gallons, Max. Flow 7200 BPH, 5040 GPM, 1145 m3/h
0 8 5 Volume 75 Gallons, Max. Flow 12500 BPH, 8750 GPM, 1987 m3/h
1 2 0 Volume 120 Gallons, Max. Flow 17500 BPH, 12249 GPM, 2782 m3/h
Note: Not all options are available on all models; consult the Model Selection Guide for the latest list of options and compatibilities.
Note: * Reduced delivery times.
For More Information
To learn more about Honeywell’s Enraf Small
Volume Provers, visit www.honeywellenraf.com
or contact your Honeywell account manager.