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Project Blend Tank
PULLEY SELECTION
Mabel Engineers Pvt Ltd., Doc No DCW/AG/03
Gummidipoondi Rev 0
Pulley Selection for Primary Reduction:
Selected Power = 50 = 37.28496
Design Power = Selected power x Service factor
= 80 HP
Design Power = 59.65593 KW
Selecte speed ratio = 4
SECONDARY
PRIMARY
960 rpm
240 rpm
Let us select SPB type pulleys for given power rating. 250mm is the minimum diameter of pulley
Let us select 250 mm for faster shaft.
Correction factor = 0.95
Belt length = 4820 mm
Client DCW Limited
Project Blend Tank
PULLEY SELECTION
Mabel Engineers Pvt Ltd., Doc No DCW/AG/03
Gummidipoondi Rev 0
0.0524 x Driving pulley dia. x speed of faster shaft
Trip rate =
Length of belt in mm
= 2.609129
< 12
Rated power per belt for smaller pulley
= 0.81 kw/belt for 960 rpm
Corrected power per belt = 13.148
Design power
number of grooves required =
Power per belt
= 4.537263
As per Design minimum of 5 grooves are required to transmit the required power. We select 8 groove SPB
Pulley Selection for Secondary Reduction:
Service factor for Heavy duty = 1.6
Design Power = Selected power x Service factor
= 80 HP
D i P
Design Power = 59
59.65593
65593 KW
Selecte speed ratio = 4
Let us select SPC type pulleys for given power rating. 250mm is the minimum diameter of pulley
Let us select 250 mm for faster shaft.
center distance selected = 1471 mm
Correction factor = 1
Belt length = 5000 mm
0.0524 x Driving pulley dia. x speed of faster shaft
Trip rate =
Length of belt in mm
= 0.6288
< 12
Rated power per belt for smaller pulley
= 18.84 kw/belt for 960 rpm
Additional power per belt for speed ratio
= 2.54 kw/belt for 960 rpm
Client DCW Limited
Project Blend Tank
PULLEY SELECTION
Mabel Engineers Pvt Ltd., Doc No DCW/AG/03
Gummidipoondi Rev 0
Corrected power per belt = 21.38
Design power
number of grooves required =
Power per belt
= 2.790268
As per Design minimum of 3 grooves are required to transmit the required power. We select 8 groove SPB
Table 2 from FENNER Catalogue for Friction belt drives Page ‐108
SELECTED PULLEYS
Primary Reduction
DRIVER PULLEY 250 x 8 SPB
DRIVEN PULLEY 1000 x 8 SPB
Secondary reduction
DRIVER PULLEY 250 x 8 SPC
DRIVEN PULLEY 1000 x 8 SPC
Belts 5000mm length 2 Nos, one for each reduction
REFERENCE:
a. FENNER CATALOGUE FOR FRICTION BELT DRIVES