OBE Your Partner In Cable. AERIAL OPTICAL CABLES ALONG ELECTRICAL POWER LINES OPGW/OPPC/ADSS/MASS ZHONGTIAN TECHNOLOGY CO,,. LTD. ZHONGTIAN HITACHI FIBER OPTIC CABLE CO,. LTDCATALOGUE PROFILE OF COMPANY HEADLINE NEWS HONOR CERTIFICATES ADVANCED FACILITIES AND TECHNICAL FLOW EXCELLENT TEST FACILITIES ‘TYPE OF SPECIAL OPTICAL FIBER CABLES FOR ELECTRICAL POWER LINES DESIGN STANDARDS AND SPECIFICATION PERFORMANCE OF MAIN RAW MATERIALS STRUCTURE DESIGN OF OPTICAL UNIT STRUCTURE TYPE & DRAWING OF OPGW /OPPC / MASS TYPICAL LIST OF CENTRAL STEEL TUBE OPGW WITH SINGLE STRANDED LAYER TYPICAL LIST OF CENTRAL Al-COVERED STEEL TUBE OPGW. TYPICAL LIST OF AL TUBE STRUCTURE OPGW TYPICAL LIST OF LIGHTNING RESISTANT CENTRAL STEEL TUBE OPGW WITH COMPRESSED WIRES TYPICAL LIST OF STANDED STEEL TUBE STRUCTURE OPGW WITH DOUBLE STRANDED LAYERS... TYPICAL LIST OF STRANDED STEEL TUBE STRUCTURE OPPC ADSS STRUCTURE & APPLICATION DESIGN DESCRIPTION TECHINICAL SPECIFICATION FOR ADSS AUTHORITATIVE QUALIFICATION TEST... (OPGW SHORT CURRENT TEST OPGW LIGHTNING ARC TEST PREFORMING FITTINGS . ACCESSORIES AND TOOLS TYPICAL REFERRENCE LIST FOR RECORD PROJECTS PERFECT SERVICES 22 2B 24 2sPROFILE OF COMPANY “Zhongtian Hitachi Optic Fiber Cable Co., Lid. was established! in May, 2000} which is joint venture invested by langsu Zhongtian Technology Co,, Lid (SSE Code 600522, ZTT herealter) and Hitachi Cable, td ZIT is.a modern enterprise group company with 16 subsidiary companies and 500 milion capital asserts, specializing. in optical fiber communication and electrical power construction products. A present, ZTT has established a special domestic & oversea marke pattern by Special Optical Fiber Cable, ‘Common Optical ber Cable, Special Conductor, FTTH, Submarine Optical and Power Composite Cable, Fiber Optical Cable Making Equipment and DTS. In recent years, ZTT i titled as “National Key Innovative High-tech Enterprise”, “Chinese Name-Brand Products", "Chinese Well-known Trademark", "National Quality Surveillance Inspection Exemption Enterprise” etc ‘Zhongtian Hitachi Optic Fiber Cable Co., Ltd. Is a holding subsidiary and key company of ZTT. tt specializes in research development, production of special optical fiber cables for clectrical powerlines, .g. OPGW, OPP, fine tec! tube optical fiber ‘ables for sensor and detector in elecrical cable and oll well areas. It Imports series of production lines and test instruments from Switzerland, America, France, Japan, Britain and ttaly. Depending on the advantage between Hitachi and ZT, Zhonglian Hitachi has made continual technical improvement and roundly innovated OPGW new structure and technology. Compressed layer type lightning, resistance OPGW and its new production method win national Invention patent, and the high strength steel tube coating ber and Al ‘covered steel tube type corrosion resistance OPGW gain utility model patent ‘The OPGW, OPPC and other power special optic cables and fine steel tube optical fber cables for sensor and detector provided by ‘Zhongtian Hitachi Optical Fiber Cable Co. Ld, are comprehensively used in optical ber communication industry of rational power Ee Bva PASE) re) ny ra 4b RM Zoongtan Hac Celebrated “10000 km OPGW ‘Symposium on Promoting The Sound Develo: Recon Zhengaabai Dayal State Hotel pment of OPGW industryHONOR GERTIFIGATESADVANCED FAGILITIES AND TEGHNICAL FLOW Advanced facilities are the precondition of assuring production quality. The company had three times of extending its annual production capabiliy: Many advanced manufacturing ‘equipments and measurement instrument have been introduced to the company from Switzerland, USA, France, Japan, UK, Italy, etc, and has made continual technical improvement, sos to ensure the leading technology and fist-lass quality ofthe products SS Se —— 1 ea eed espera! Wiatson, America 1 APSWISSTECH 3 20816 Pourter, France 2 006+12+24 ‘Hefei Smarter, China 1 es08+16 Comets ig Hefei Smarter China ° eed s00tes0 Hefei Smarter, China 2 mies a 2 NORKIA, Finiand Cem cm OFCs2 Linxzoog | NORKIA Ei 5 CONFORM® ——_Hollon and BWE, ay eae ‘ Aramid Yen Stranding Machine ofADSS Cable Continuous Clad & ExtruderEXCELLENT TEST FAGILITIES Zhongtian Technology test center is established in 1999 and have more than 100 sels excellent inspection instruments. It includes Optical Fiber Test Lal, Raw ‘Material Lab, Cable Optical and Mechanical Characteristic Lab, Sally Fog, Lab Environment Lab. oror ecro-tension Meter CD400 Optial her Dispersion & Stan Instrument ‘Altenvation Length, Pk Technology. ‘oR ‘Atonvation Unovesness, 20 EXO. Texter. Spice Atonvation alent : chine Fiver Ribbon Spice Japan Fur, Fiber Spee Mach Fiber Ribbon So 20 oon Fiber Dispersion Cable's OpticsFibe Ospersion & ae 2 UkEsac. ‘Stain Inspection Instrument peer seas oe Perkin Eine Feeetee oe “Temperate Cycing Test an c eee Ton boe Soapage of Compound Test, Eauipmont Facto ‘Comper oil Fier Cate Cable Breaking Strength Test, : Shanghai Hualong Fonz tense Nace “eneion Test Stess-aain Test te Test Insirument Factory Stimulate the lnfuence Shanghai Electic ‘heave Tes Machine to ADS. OPGW Cable 1 Cable During Inston Research Institute |ADSS Outer Sheath Shanghai Electric ae “Anvtracing Test o Gabi Research InstituteTYPE“OF SPE! SIAL OPTIGAL FIBER GABLES FOR ELECTRICAL POWER LINES Special optical fiber cables for electra powerlines is the optical ber cables which are installed atthe toners or poles of the aerial poner transmission lines. 1EC {60794-4:2003, Optical fibre cables Part 4:sectonal Speciication-Aeral optical cables along, electical poner lines, consists othe following parts. ZT can supply following parts according to IEEE Std 1138-2002:1EEE standard Construction of Composite fiber optic overhead Ground wire (OPGW) for use on ectric utlly power tines and IEEE Std 1222- 2O04:IEEE. standard for all-delectic sel-supporting fiber optic cable. oraw oppc Nl} ass, mass Aerial optical cables along electrical power lines (Special optical fiber cables for electrical power lines) OPGW OPPC ADSS MASS © OPGW cables have the dual performance functions of ground wires with communication capabilities ‘OPPC cables have the dual performance functions of phase conductors with communication capabilites. ADSS cables area kind of non-metalics!f-supporting optical er cables directly between two power towers. © MASS cables area kind of metalic self-supporting optical fber cables directly between two power towers.Pe anon Men Ct PRONG ae ene SEN) oso sant SD DESIGN STANDARDS AND SPECIFICATION Quality Management Systems Environmental Management Systems Definition and Test Methods for The Relevant Parameters of Single-mode Fibers Characteristics of A Single-mode Optical Fiber Cable Characteristics of A Non-zero Dispersion Shifted Single-mode Optical Fiber Cable Optical Fiber Part 1: Generic Specifications Optical Fiber Part 2: Product Specifications Aluminum Clad Stee! Wire for Electrical Purposes ‘Aluminum Magnesium-silicon Alloy Wire for Over-head Line Conductors Standard Specification for Hard-Drawn Aluminum-Clad Steel Wire IEEE Standard Construction of Composite Fiber Optic Overhead Ground Wires ( PGW) for Use on Electric Utlty Power Lines IEEE Standard for All-Dielectric Self-Supporting Fiber Optic Cable Optical Fiber Cables Part 4: Sectional Specification Aerial Optical Cables along Electrical Power Lines. Overhead Electrical Conductors Creep Test Procedures for Stranded Conductors, Color Code of Fiber Optic Cables ecevccecce ececccce ecocccccce eoccccoceROC a enon Ron CONE Ser CON Me SCIEN) Gromer es PERFORMANCE OF MAIN RAW MATERIALS ? 3 s i MTU-T G 682Fiber(@1) | ITU-T G 688Fiber 64) sine eR z at feat oe ee ‘aston tas oom en on 0 sre Oars “atom ae a : gsnonnsls 1550nm <0. 226B/km_ <0, 226B/km_ : : =e yi er “ote km ; 12a5-180m 3. 50mm ead 318 295 Elongation Rate (250mm) = s 30 35 Resistivity (200) < no.m 92.640 32,530 Density kavam 2.703 2.703 Linear Expansion Cosfcient ve 23x 10° 23x10° Resisiance Tmperature Coefficient ve 0.0036 0.0036STRUGTURE DESIGN OF OPTIGAL UNIT ZIT can design and manufacture three types optical rit: Stainless stecl tube optical unit, stainless stec! tube with inner plastic sheath optical unit and Al-covered stainless steel tube optical unit The stainless stee! tube optical units manufactured by laser welding-draving at gas protecting technique, the ine possesses of drawing process and on-ine eddy-current detection which phy an importance of defects screen to get rid of dummy wedding. leak welding ete ‘The stainless steel tube with inner plastic sheath optical unt is manufactured by ideally combining the well-rounded optical fiber second coating caftwork wit the advanced laser welding stel tube technique. It could effectively protect fibers from burr and sawtooth etc. and precisely control the fibers excess length, and increase the horizontal Nuid penetration characteristic of stainless steel tube ‘The Al-covered stainless steel tube optical units manulacturd by ideally combining the advanced laser welding ste ube technique with continual extrusion & cladding A tube technology. I could electively increase the electric characteristics such as short-circuit curent and lighting and evident increase corrosion and crush esstance > Optical — Fer = ~~ Water-biocking Compound Inner Pstie Sheath jSiinkess Steet Alumiour Clad “ie Laer ‘Stes Stel Tae With ner ‘Sunes Sel Opt Unt Atcovered Stainless Stel Pasi Steth Opal Unt ‘be Opel Ua Poon eR Tee) ‘Stranded Type (Max. Cores) 024 = 2 025 ss 2 o27 2 ey 03.0 4 6 032 20 48 03.3 20 e 034 36 8 03.5 40 48 o36 48 8 037 50 036 5 4.0 PyROCNM en ena Ee Roca e ene mre nC} Cromer remescmntnes) STRUGTURE TYPE & DRAWING OF OPGW / OPPG / MASS Central Optical Unit Type (Optical Unit in the Center of Cable) Stranded Optical Unit Type (Optical Unit in the Eccentric Inner Layer of Cable) Double Layers Stiuctue of AS Wires and AA Wires Mined Standed 10TYPIGAL LIST OF GENTRAL STEEL TUBE OPGW WITH SINGLE STRANDED LAYER Structure Drawing Structure Characteristic and Application «© Smal cable lameter and light weight © Obtaining appropriate primary ber excess length vvithin stains steel tube {© The OPGW has good tensile, impact nd crush resistance performance © Matching withthe ci fluent ground wre eel eee __ ee = oo oraweic anerorsiis> 48 6.5 gonns 00 shee ot Mo 468 1.07 90 1 we wT ee De ec nd oron-ic 1asB10-erz3.0 * 0.00 6107 Bt 7st 085 Be 132 38 Be See a ee oSTYPICAL LIST OF CENTRAL AL-GOVERED TEEL TUBE OPGW Structure Drawing, Structure Characteristic and Application © At-covered steel tube design increasing Al sectional are, the beter faut cutent and ightning resistance performance © Bxremely good corrosion resistance © Used in the transmission lie wich specifies the small cable diameter an bigger fault current © Exremely corrosion condition such astral. chemical areas (Pow LEYTE ZANG) 1325.0 (9081) OX D/A T.58 55.55 eB 1.00 PGW L I TATE YG) 18-82 GOT) 8x9. VemE 1319-6038 TH LAD POUL RELA 1S7S) 1X3 4.8 GD 7Ha.GmE 1005 T1258 ZO OPOL-RETETHESSAT 1x3.2/52.C00) 7Ha.QrmIE 1318 8362 OT RO POULT) 1X9.8/5.2 ROD) 8x9. Vem 1.08 62.38 TH LAD OPCW ESNEGALS] 1X2 9/56 CRO) 8x9.25i6 1445 TOS1 OS 120 POULT SECM) 1X3.85.2 ROL) THA. GAMS 1.05 8362 05 1200 OFC EY EOTEAR 1X4 06 0H) OXI.OOK 15.71 6362 7H DOD OPCW ENE 2K 1X4 0 6 CHO) Ox9.952NE 1206 72.61 A 230 geeeetees 751 et 63 m7 ae 60 ma 2 oss oan oe oon 07 om om os mo m8 40 we 6 uw 160 ry 0 137 nas rr 16 137 m4 ne 16 Cable Type 163 169 169 ‘87 184 162 158 163 183TYPICAL LIST OF AL TUBE STRUGTURE OPGW Structure Drawing, Structure Characteristic and Application © ‘Sina outer dameter and ight weight, no addiional load for tower le High Breaking load, applicable in coastal ara and other erable ‘envionment. Diferent coloring loose tube, easy 10 dstingush rmult-core OPGW and splice optical fiber © Reasonable structure and secondary fiber excess length ensures there is no fiber strain under maximum allowable load. oe (ee i lettresTYPICAL LIST OF LIGHTNING RESISTANT GENTRAL, STEEL TUBE OPGW WITH GOMPRESSED WIRES Structure Drawing, Structure Characteristic and Application ‘Compressing round AS wires as sector AS wires during stranding, Increasing cable cross sectional area and fault current capacity at the ‘same cable diameter Extremely increasing lightning resistant performance for increasing the ‘outer wites diameter a the same cable diameter Decreasing cable diameter atthe same cable cross sectional area Used in the transmission line which specifies the small cable diameter and bigger fault current Used in high lightning storm areas cover usneTs | MEMO MFO 9 wR RDA cmH im mw crawres wipe cameos imscos 0 ma © so @ mo om om om oss at crowrsac wanoserets bamostasme 0 56% 6 D7 me om msece EN! TYPIGAL LIST OF STANDED L. TUBE: OPGW WITH DOUBLE STRANDED LAYERS TRUGTURE Structure Drawing Structure Characteristic and Application © Bigger cable diameter and higher fiber count © The best balance of electric and mechanic performance for the bigger RTS and fault current capacity uantity of steel tube OP-Unit could be 1,2 or 34max. at present) © Optimum stranding design, making primary and secondary fiber ‘excess length a «© The stranded layer could be single, double ayers or three layers, the stranded wire could be AS wires with/or AA and Al wires. asTYPIGAL LIST OF STRANDED STEEL TUBE STRUGTURE OPPG Structure Drawing, Structure Characteristic and Application FAlSiesaoeancse Replacing one or several steel wires of conventional conductor with slanless steel tube OP-Unis, stranding OP-Units and ASjsteel wires and AVAA wires Replacing one of three phase conductors with OPPC. the three-phase transmission line system consists of one OPPC and two conductors Performance matching: mechanical characteristic electric characteristic matching with border upon two phase conductors. Durative constant temperature: temperature cycling and current test demonstrate that OPPC can meet with curative constant temperature. Middle & high voltage power lines without ground wire suchas LOKV, 35k\66RV. Don be sul to install OPGW & ADSS in the powerlines. Rebuilding telecommunications for middle & high voltage power lines in town and rural areas. Providing optical cable for building distribution station automatization. inte 2 z¥eteees ¢ (lll & aeegaee ceegecs © Eee ae: ff presecerer 1 SRReSe ae ee |ADSS STRUGTURE & APPLIGATION DESIGN DESGRIPTION Loose Tube Jelly Loose Tube Acad Yarn — Fier ~ Loose Tube Jelly — Central Strength Member ‘cami Yarn — toner Sheath —— cable Care fey — Outer Sheath — outer sheath Suandd Ler pe Cental Te Type Structure Characteristic and Application © Precise design load © Precise contro of pay-off tension and the stranding lay of aramid yarn enhancing the tensile strength of the cable © Employing the material with excellent tracking resistance, olfering more safely in high inductive potential environment ‘© Special ADSS cables can be designed on customers’ request + excess length control ensuring the fers fee from stress when the cable is subject to the maximum Installation mode © Loose tube ber Non-metallic central strength member Fell ling inthe tbe and core PE inner sheath Well distributed stranding aramid yarn and ant-track outer sheath Installed on the same polestowers ofthe electric power transmission ine Aso canbe lashed tothe ground wire or wrapped around it ‘Typical pole & tower installation position drawingCNM Teen Cooe Reeds B en one SCL Gromer es TEGHNIGAL SPEGIFIGATION FOR ADSS Be eee a er 100 1 ao see m2 a8 St i699 5318071580176 jos 11270 «4790 ~«—« 12307 © 819 —150.24 71020 «362702 0a 28.10 501590 ©2040 «25503080 90.10 3401s t020 = t224 184 213383510 gmk 765— 78 510 1224 15201862346 B44 15.27 17.79 20.11 amt 932 378 280 212 1.42 aaa orm 41000 1000 -—=«t000=»=1000 «1000 «1000 eT 2200 200 za00 00 7200 a 25 25 28 28 25 28 ee ira 100 185 t08t92— 207 iain eT 300 308 33 320 345 estnen |< e ra ee e eea 40-170 40-470 40-170 4070 40-470 40-170, 40-170 40-170 40-70 -40~070 40-470 40170. 0.72 0.84 1.06, 1.28 AAT 1.57, Cn a re eT i +200 145 148. ; 185 1721858 t923 1973 aR 1901 19702038 0892140 16455 171.65 178.70 183.95 189.20 COS a 38.18 3972 4426 4787 51.07 a $270 050 08.90 7140 (76.60 Ca 21.08 23.80 26.62 2856 = 30.60 Cr 73181488 16581785 19.13 ere Seeptona Srese fw | é 31.62 35.70 30.78 4284 45.90 : 213280720868 51.12 32.81 os? oat 0.20 07 0005 cam 1000 +1000 1000 10001000 ieee oe 2200 2200 2200 200 2200 EE 25 26 26 25 28 Tee zi 218 222 ar 230 233 Min [ee re 2 ee aes ren a 0 40-60 40~+80 -10-460 10-60 10-160 perature ie) 40~+70 © 40~#70 -40~+70 -40~+70 -40~+70 -40~470 {ape |e 40-470 49-170 40-470 40-470 -40~470, reer 1.63 a 178 187 2082.48 Coes EE 1.70 178185194 2402.28 ‘Other Paameters Met or Exceed the Requrement of IEC 60794-4AUTHORITATIVE QUALIFIGATION TEST |__Gabie Type _| Ceo Meee cere eee eee pial Sort Boling Electric Power Construction fered ruerener| , Soc ITU-T 665s te ‘China Elect Power Research Insite Repeated Bending acd oma eras ric ‘Shanghai Electric Cable Research instute 1€0.6122 Wuhan High Voltage Research institute IEC 60104 ec 60794-1 Canada KINECTRICS Lab, IEC 60794-4 America PLP Lab. Sense eto nn aa Holland KEMA Lab. IEEE 1222 eens sapan Hitachi Cables Lab. Poland JEN Lab. F a A Aas 3 Bl ie i EB H Hy eee. ce eoccccccccce ee ieee ReeOPGW SHORT CURRENT TEST Typeal Set-up for Short Creu Test ‘pica Instalion of Thezmocouple In High Yad ‘on Temperature Sample Canada Kinectrics Test Current Value Amps Picture for Flber Attenuation Change CEPRIaa wie] — ALGETSEERT — a Summany of Results of Lightning Arc Test Canada Kinect Moan Curent of Ce Rn ea Cee a x Ny Mw oor 228 “107 oo oo. N30 oo 2.26 148 oo os N40 0 Par 105 ao aos Nw on aa ua ao ors Noone an 210 138 ao os CEPRI pre er ee ay 44008 82m 219048 ° 0008 soowRTs 2 AA rom n100ns ° 0068 soos 340A 82m 200048 ° 0008 soowers 4400828 arias ° 0008 soos 5 4008, 528ms 206.5As 0 0.0008 100%RTS,PREFORMING FITTINGS OPGW Fittings Dead-end fitting( single) ¥ au ‘Suspending clampisingle) gt ae ‘Suspending clamp(doubie) ADSS Fittings Dead-end fitting Suspending clamp(single) t fe caren ROS Suspending clampdouble) OPPC Fittings ———— Dead-end fiting(single) ——>—— ‘Suspending clamp(single) ea ‘Suspending clamp(doubie) Dead-end ftting(double) v mene esau Tangent clampACGGESSORIES AND TOOLS Joint Box for ADSS, OPGW Cable Joint Box for OPPC Cable [ a eer sare ‘Seperator for OPPC Cable Cable Tray for Tower Cable Tray for Pole Wi A. wo _— othe Spiral Vibration Reducer Vibration Damper Downiead Clamp for Pole Downlead Clamp for Tower Torsion Releaser Stoel Tube Cuter Pull-off Neterences TYPIGAL REFERRENCGE LIST FOR RECORD PROJECTS coces2r12 6.055, Big Cores, Big Area, Zhajang Hangdong-ciantang Substation Set mm Big Capacity Transmission Line SOK Shanghai Changsnisiand-hengsha sand Project '*1" S78” (Crossing Yangise Rivet) Long span ‘etm Span Sichuan 220KV Shuiniyja-ziylshuanghe Project 425m Span (Crossing Fu River) Ditforenoe _‘Sinklang Tuadaxun-korlo 220KV Power tea Tansmsion Line “soe 408 Temp. Central China Grid Sanbanxi Water Power Staton som Ice Thickness Resistance Fim 500kV Trans Line {and loo ‘Chongging 220KV Wupengcianxu Ll Transmission 40mm lee thickness ne Resistance Lightning Hainan 220kV Guantang-yazitang Transmission Line 120 Thnderstonm Days 750K ‘SGCC 75OKV Laxiwa-rning, axa ‘20mm lee Theness | Detvery Ceremony of TT OPGWS Fitings ‘Using st 1ODOKY UHV AC and = S008V URV DC Experimenta ase PyPERFECT SERVICES Cable structure design and type choice services ZZTT can provide you cable structure design. pe choice and pray pice services if ou at leas prvie the allowing infomation. eee a as Se Tee ranean Serer’ ret Ie aterm Conny eee cro ‘Customer information ‘Company: Name: Tel Fa Tolally Mid-salas Services Tension-sag calculation Designed drum Fitting and ant-vibration design Technical specification Contacting meeting of design and Factory test Technical training and seminar Perfect Post-sales Services © Optical fiber and cable performance testing in site © Acceplance of the filling & accessories © Optical fiber splicing © Final acceptance of completed project, © Tracking and visiting the client2TT RHR Your Partner In Cable ZHONGTIAN TECHNOLOGY CO,.LTD. ‘Add: No.6 Zhongtian Road, Nantong Economic and Technological Development Zone, Jiangsu Province, China Tol, +86-513-83500671 +88-513-89509660 Fax: +88-513-89599670 P.c: 226009) Htto:tiwuw.chinaztt com E-maitoversea@chinaztt com ‘oversea@chinaztt crn