Check and adjustment 2-2 Troubleshooting (1) Steps in the event of abnormal conditions a) When error number is displayed Under the following conditions, ACS will light up the trouble lamp and display the error number, and the crane will stop automatically. % When an error occurs in ACS during crane operation. * When an error is found in ACS during checking conducted according to the ACS pre~ operation checking guide. Example] 563 Pl or P2 input error (Only for (@) checking) L Display of c. Setting of boom operation error number — ©@US® condition switch (Checking) P,, P., wiring, connector ‘—Checking location (Adjusting) Pressure detector adjustment {Adjust according to appropriate item under Section 2-3, Adjustment (Replacement) P,, P,, analog circuit board ‘When the problem is not rectified by (Checking) or (Adjustment), replace one or more of these items. b) When ACS display is blank or displays “+++”, “OOO”, or an unrecognizable symbol, the following check or replacement should be conducted. 1) Operate the crane within a safe range and check if the monitor lamp of the main unit turns ON or OFF normally. 2) Monitor lamp display is normal : :display unit connector, wiring :display unit, panel circuit board, main circuit board 3) Monitor lamp display is abnormal : : battery, wiring, connector Check by disconnecting connectors in sequence, except for power source of main unit. : main circuit board, chassis, analog circuit board -28@ Check and adjustment Error code table c22 io IS IS : E05 c10 E12 E13 EM C20 E21 E22 Boom operation status switch input error :Check that switch is not set to position not available in crane specification. Jib angle detector connection defect (during power jib only) Connection of connector, wiring : Top terminal circuit board RAM error < Replace > : Main circuit board SL ROM error < Replace > :S1 ROM, main circuit board Defect in stabilization power source :Remove in sequence; battery, connector, wiring and sensor connector : “Power source adjustment” < Replace > : Main circuit board, sensor Note :Sensor indicates L @ ~ detector, pressure detector and slewing angle detector A/D input error :Sensor connector, wiring Remove sensor connectors in sequence. :Sensor, main circuit board Software computation impossible :Sensor connector, wiring < Replace > : Sensor, main circuit board S1, ROM Outrigger setting switch input error :Check that switch is not set to neutral position Indicator connector, wiring, switch wiring < Replace > : Indicator, panel circuit board, main circuit board Boom operation status switch input error :Check that switch is not set at intermediate position Indicator connector, wiring, switch wiring < Replace > : Indicator, panel circuit board, main circuit board SI ROM Slack hoisting switch input error (only for : Switch, wiring Note _: When the specification has no slack hoist, connection is made directly to GND (see P.2 — P.1l) : Switch, main circuit board Jib tilt lowering detection switch input error (only for @} checking) : Switch, wiring : Switch, main circuit board checking) -29-Check and adjustment E30 Derrick lowering detection switch input error (only for (@) checking) : Switch, wiring Note ‘Switch indicator lamp comes ON during lever operation and goes out when lever is in neutral position. Indicator lamp : Switch, main circuit board E31 Tele~ extension detection switch input error (only for @ checking) : Switch, wiring < Replace > : Switch, main circuit board E32 Main hoisting detection switch input error (only for checking) : Switch, wiring : Switch, main circuit board E33 Auxiliary hoisting detection switch input error(only for @ checking) : Switch, wiring : Switch, main circuit board E34 Derrick lowering detection switch input error (only for (@j) checking) : Switch, wiring : Switch, main circuit board E35 Tele — retraction detection switch input error (only for < (Check > Switch, wiring : Switch, main circuit board E36 Main winch lowering detection switch input error (only for [@) checking) ” : Switch, wiring : Switch, main circuit board E37. Auxiliary winch lowering detection switch input error (only for checking) : Switch, wiring < Replace > : Switch, main circuit board E40 Boom length input exceeds extension limit :L6@~wiring, connector, L potentiometer wiring :Boom length adjustment :L @ — mechanism, analog circuit board, chassis, main circuit board E50 Boom angle input exceeds 90° :L @~ wiring, connector, 6 — potentiometer wiring :Boom angle adjustment :L 6 ~ mechanism, analog circuit board, chassis, main circuit board checking) ~30-B52 iy Check and adjustment Boom top angle input exceeds limit (only for luffing jib and power jib) :Top terminal wiring, connector, potentiometer wiring < Adjust > :Boom top angle adjustment < Replace > :L @~ mechanism, top terminal circuit board Jib angle input exceeds limit (only for luffing jib and power jib) :Jib angle indicator wiring, connector, potentiometer wiring : “Jib angle adjustment” : @—J mechanism, top terminal circuit board Jib angle adjusting variable resistors input error (only for luffing jib and power jib) < Adjust >: “Jib angle adjustment” : Analog circuit board of main unit Boom top angle adjusting variable resistor input error (only for luffing jib and power jib) :Boom top angle adjustment : Analog circuit board of main unit Power jib offset exceeds lower limit (only for power jib) :Top terminal, jib angle indicator wiring connector, potentiometer wiring < Adjust > :Boom top angle adjustment”, “Jib angle adjustment” : Top terminal circuit board, @~T mechanism, 6 —J mechanism Power jib offset exceeds top limit (only for power jib) :See E55 < Adjust > :See B55 < Replace > : See B55 Pl or P2 input error :PI, P2 wiring, connector Disconnect Pl and P2 connectors in sequence Note This error occurs when Pl and P2 are connected in reverse. : “Pressure detector adjustment” :P1, P2 analog circuit board, chassis, main circuit board PI input exceeds limit :P1 wiring, connector < Adjust >: “Pressure detector adjustment” :P1 analog circuit board, chassis, main circuit board Pl input zero However error is judged only when at @~-10° or higher : PI wiring, connector < Adjust >: “Pressure detector adjustment” :P1 analog circuit board, chassis, main circuit board aE63 B64 E66 Check and adjustment Pl or P2 input error (only for checking) :Confirm that hook is grounded Confirm that crane is in standard main boom operation status. PI wiring, connector ‘Pressure detectoradjustment”, “Boom angle adjustment” : Pl, P2, analog circuit board, L @ ~ mechanism, chassis, main circuit board ACC input exceeds limit :ACC pressure detector wiring, connector : “ACC sensor adjustment” : ACC pressure detector, analog circuit board, chassis, main circuit board ACC input error (only for checking) :ACC pressure detector wiring, connector ACC hydraulic circuit :See B64 < Replace > : See E64 Luffing jib pressure input is excessively large or small (only for luffing jib) :Luffing jib pressure sensor wiring, connector : “Luffing jib AV detector adjustment” : Luffing jib AV pressure sensor, top terminal circuit board Luffing jib pressure input error (only for :See E66 :See E66 < Replace > : See E66 Pl or P2 input error :See E60 < Adjust > :See E60 : See E60E71 P2 input exceeds limit :P1 wiring, connector : “Pressure detector adjustment” : P2, analog circuit board, chassis, main circuit board Slewing angle input error :Wiring of slewing angle signal of rotary brush, connector : “Slewing angle adjustment” : Rotary brush, analog circuit board < Adjust > checking) —32-E90 Check and adjustment Slewing angle input error (only for checking) :Confirm that crane is facing forward correctly (can vary depending on model) See E80 :See E80 < Replace > : See E80 Front jack extension detection switch error (only for (§} checking) :Confirm that crane is facing forward correctly (can vary depending on model) Switch wiring, connector < Replace > : Switch, main circuit board Top terminal communication error :Check optical fiber light emission between top terminal and optical cord reel, Wiring between optical cord reel, L 6 —detector and main unit; power source voltage of connector and top terminal : Top terminal circuit board, optical cord reel, analog circuit board of main unit Top terminal communication data defect :Luminance of optical fiber See E90 : See E90 ae